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At least 1,639 records · Page 91

TEM Analysis of Diffusion-Bonded Silicon Carbide Ceramics Joined Using Metallic Interlayers

Silicon Carbide (SiC) is a promising material for thermostructural applications due to its excellent high-temperature mechanical properties, oxidation resistance, and thermal stability. However, joining and integration technologies are indispensable for this material in order to fabricate large size and complex shape components with desired functionalities. Although diffusion bonding techniques using metallic interlayers have been commonly utilized to bond various SiC ceramics, detailed microstructural observation by Transmission Electron Microscopy (TEM) of the bonded area has not been carried out due to difficulty in preparing TEM samples. In this study, we tried to prepare TEM samples from joints of diffusion bonded SiC ceramics by Focused Ion Beam (FIB) system and carefully investigated the interfacial microstructure by TEM analysis. The samples used in this study were SiC fiber bonded ceramics (SA-Tyrannohex: SA-THX) diffusion bonded with metallic interlayers such as Ti, TiMo, Mo-B and TiCu. In this presentation, we report the microstructure of diffusion bonded SA-THX mainly with TiCu interlayers obtained by TEM observations, and the influence of metallic interlayers on the joint microstructure and microhardness will be discussed.

Ceramics↗

Design, fabrication, test, and qualification and price analysis of third generation design solar cell modules

The Block 4 shingle type module makes it possible to apply a photovoltaic array to the sloping roof of a residential building by simply nailing the overlapping hexagon shaped shingles to the plywood roof sheathing. This third-generation shingle module design consists of nineteen series connected 100 mm diameter solar cells which are arranged in a closely packed hexagon configuration to provide in excess of 75 watts/sq m of exposed module area under standard operating conditions. The solar cells are individually bonded to the embossed underside of a 4.4 mm thick thermally tempered piece of glass. An experimental silicone pottant was used as the transparent bonding adhesive between the cells and glass. The semi-flexible portion of each shingle module is a composite laminate construction consisting of an outer layer of FLEXSEAL bonded to an inner core of closed cell polyethylene foam. Silaprene is used as the substrate laminating adhesive. The module design has satisfactorily survived qualification testing program which includes 50 thermal cycles between -40 and +90 C, a seven day temperature-humidity exposure test, and a wind resistance test.

Shepard, N. F.↗

Approximate analysis of thermal convection in a crystal-growth cell for Spacelab 3

The transient and steady thermal convection in microgravity is described. The approach is applicable to many three dimensional flows in containers of various shapes with various thermal gradients imposed. The method employs known analytical solutions to two dimensional thermal flows in simpler geometries, and does not require recourse to numerical calculations by computer.

Dressler, R. F.↗

Nonlinear finite element formulation for the large displacement analysis in multibody system dynamics

A total Lagrangian finite element formulation for the deformable bodies in multibody mechanical systems that undergo finite relative rotations is developed. The deformable bodies are discretized using finite element methods. The shape functions that are used to describe the displacement field are required to include the rigid body modes that describe only large translational displacements. This does not impose any limitations on the technique because most commonly used shape functions satisfy this requirement. The configuration of an element is defined using four sets of coordinate systems: Body, Element, Intermediate element, Global. The body coordinate system serves as a unique standard for the assembly of the elements forming the deformable body. The element coordinate system is rigidly attached to the element and therefore it translates and rotates with the element. The intermediate element coordinate system, whose axes are initially parallel to the element axes, has an origin which is rigidly attached to the origin of the body coordinate system and is used to conveniently describe the configuration of the element in undeformed state with respect to the body coordinate system.

Rismantab-Sany, J.↗

Icing Analysis of a Swept NACA 0012 Wing Using LEWICE3D Version 3.48

Icing calculations were performed for a NACA 0012 swept wing tip using LEWICE3D Version 3.48 coupled with the ANSYS CFX flow solver. The calculated ice shapes were compared to experimental data generated in the NASA Glenn Icing Research Tunnel (IRT). The IRT tests were designed to test the performance of the LEWICE3D ice void density model which was developed to improve the prediction of swept wing ice shapes. Icing tests were performed for a range of temperatures at two different droplet inertia parameters and two different sweep angles. The predicted mass agreed well with the experiment with an average difference of 12%. The LEWICE3D ice void density model under-predicted void density by an average of 30% for the large inertia parameter cases and by 63% for the small inertia parameter cases. This under-prediction in void density resulted in an over-prediction of ice area by an average of 115%. The LEWICE3D ice void density model produced a larger average area difference with experiment than the standard LEWICE density model, which doesn't account for the voids in the swept wing ice shape, (115% and 75% respectively) but it produced ice shapes which were deemed more appropriate because they were conservative (larger than experiment). Major contributors to the overly conservative ice shape predictions were deficiencies in the leading edge heat transfer and the sensitivity of the void ice density model to the particle inertia parameter. The scallop features present on the ice shapes were thought to generate interstitial flow and horse shoe vortices which enhance the leading edge heat transfer. A set of changes to improve the leading edge heat transfer and the void density model were tested. The changes improved the ice shape predictions considerably. More work needs to be done to evaluate the performance of these modifications for a wider range of geometries and icing conditions

Ice Accretion Software↗

Icing Analysis of a Swept NACA 0012 Wing Using LEWICE3D Version 3.48

Icing calculations were performed for a NACA 0012 swept wing tip using LEWICE3D Version 3.48 coupled with the ANSYS CFX flow solver. The calculated ice shapes were compared to experimental data generated in the NASA Glenn Icing Research Tunnel (IRT). The IRT tests were designed to test the performance of the LEWICE3D ice void density model which was developed to improve the prediction of swept wing ice shapes. Icing tests were performed for a range of temperatures at two different droplet inertia parameters and two different sweep angles. The predicted mass agreed well with the experiment with an average difference of 12%. The LEWICE3D ice void density model under-predicted void density by an average of 30% for the large inertia parameter cases and by 63% for the small inertia parameter cases. This under-prediction in void density resulted in an over-prediction of ice area by an average of 115%. The LEWICE3D ice void density model produced a larger average area difference with experiment than the standard LEWICE density model, which doesn't account for the voids in the swept wing ice shape, (115% and 75% respectively) but it produced ice shapes which were deemed more appropriate because they were conservative (larger than experiment). Major contributors to the overly conservative ice shape predictions were deficiencies in the leading edge heat transfer and the sensitivity of the void ice density model to the particle inertia parameter. The scallop features present on the ice shapes were thought to generate interstitial flow and horse shoe vortices which enhance the leading edge heat transfer. A set of changes to improve the leading edge heat transfer and the void density model were tested. The changes improved the ice shape predictions considerably. More work needs to be done to evaluate the performance of these modifications for a wider range of geometries and icing conditions.

Icing CFD↗

The Virtual Observatory Service TheoSSA: Establishing a Database of Synthetic Stellar Flux Standards II. NLTE Spectral Analysis of the OB-Type Subdwarf Feige 110

Context. In the framework of the Virtual Observatory (VO), the German Astrophysical VO (GAVO) developed the registered service TheoSSA (Theoretical Stellar Spectra Access). It provides easy access to stellar spectral energy distributions (SEDs) and is intended to ingest SEDs calculated by any model-atmosphere code, generally for all effective temperatures, surface gravities, and elemental compositions. We will establish a database of SEDs of flux standards that are easily accessible via TheoSSA's web interface. Aims. The OB-type subdwarf Feige 110 is a standard star for flux calibration. State-of-the-art non-local thermodynamic equilibrium stellar-atmosphere models that consider opacities of species up to trans-iron elements will be used to provide a reliable synthetic spectrum to compare with observations. Methods. In case of Feige 110, we demonstrate that the model reproduces not only its overall continuum shape from the far-ultraviolet (FUV) to the optical wavelength range but also the numerous metal lines exhibited in its FUV spectrum. Results. We present a state-of-the-art spectral analysis of Feige 110. We determined Teff =47 250 +/- 2000 K, log g=6.00 +/- 0.20, and the abundances of He, N, P, S, Ti, V, Cr, Mn, Fe, Co, Ni, Zn, and Ge. Ti, V, Mn, Co, Zn, and Ge were identified for the first time in this star. Upper abundance limits were derived for C, O, Si, Ca, and Sc. Conclusions. The TheoSSA database of theoretical SEDs of stellar flux standards guarantees that the flux calibration of astronomical data and cross-calibration between different instruments can be based on models and SEDs calculated with state-of-the-art model atmosphere codes.

Observatory↗

Displacement Theories for In-Flight Deformed Shape Predictions of Aerospace Structures

Displacement theories are developed for a variety of structures with the goal of providing real-time shape predictions for aerospace vehicles during flight. These theories are initially developed for a cantilever beam to predict the deformed shapes of the Helios flying wing. The main structural configuration of the Helios wing is a cantilever wing tubular spar subjected to bending, torsion, and combined bending and torsion loading. The displacement equations that are formulated are expressed in terms of strains measured at multiple sensing stations equally spaced on the surface of the wing spar. Displacement theories for other structures, such as tapered cantilever beams, two-point supported beams, wing boxes, and plates also are developed. The accuracy of the displacement theories is successfully validated by finite-element analysis and classical beam theory using input-strains generated by finite-element analysis. The displacement equations and associated strain-sensing system (such as fiber optic sensors) create a powerful means for in-flight deformation monitoring of aerospace structures. This method serves multiple purposes for structural shape sensing, loads monitoring, and structural health monitoring. Ultimately, the calculated displacement data can be visually displayed to the ground-based pilot or used as input to the control system to actively control the shape of structures during flight.

Ko, William L.↗

Non-LTE analysis of the Ofpe/WN9 star HDE 269227 (R84)

The paper presents the results of a spectral analysis of the Ofpe/WN9 star HD 269227 (R84), which assumes a spherically expanding atmosphere to find solutions for equations of radiative transfer. The spectra of hydrogen and helium were predicted with a non-LTE model. Six stellar parameters were determined for R84. The shape of the velocity law is empirically found, since it can be probed from the terminal velocity of the wind. The six stellar parameters are further employed in a hydrodynamic model where stellar wind is assumed to be directed by radiation pressure, duplicating the mass-loss rate and the terminal wind velocity. The velocity laws found by computation and analysis are found to agree, supporting the theory of radiation-driven stellar wind. R84 is surmised to be a post-red supergiant which lost half of its initial mass, possibly during the red-supergiant phase. This mass loss is also suggested by its spectroscopic similarity to S Doradus.

Schmutz, Werner↗

Combined Bluntness and Roughness Effects on Cones at Hypersonic Speeds

This computational study investigates the effects of discrete roughness elements on a blunt cone at zero degrees angle of attack in a Mach 6 flow. Motivation was provided by experiments conducted in the Air Force Research Laboratory Mach 6 High Reynolds Number facility on a 7-degree half-angle cone with a roughness array located at 45 degrees from the apex on two nose tips of different blutness but equivalent roughness Reynolds number. Transition was only affected on the blunter cone, indicating that the transition onset is associated with the combined effects of bluntness and roughness. The present study investigates the 15.24 mm nose radius, 420 azimuthal wavenumber case via Navier-Stokes computations of the laminar base flow and instability analysis. Plane-marching parabolized stability equations (PSE) and inflow-resolvent analysis based on the three-dimensional, harmonic linearized Navier-Stokes equations (HLNSE) are used to calculate the amplification of disturbances along the roughness wake as well as over the roughness nearfield. Results show that the roughness shape can have a great impact on the characteristics of the most amplified wake instabilities. For the experimental configuration with cubic roughness elements of 15 μ m height, the flow is marginally unstable. For prismatic elements of 20 μ m height, the PSE predicts a logarithmic disturbance amplification ratio of N = 5.6 along its wake, but this ratio increases to N = 9.6 when the amplification over the roughness and separation regions is included in the inflow-resolvent analysis.

Boundary-layer transition↗

Combined Bluntness and Roughness Effects on Cones at Hypersonic Speeds

This computational study investigates the effects of discrete roughness elements on a blunt cone at zero degrees angle of attack in a Mach 6 flow. Motivation was provided by experiments conducted in the Air Force Research Laboratory Mach 6 High Reynolds Number facility on a 7-degree half-angle cone with a roughness array located at 45 degrees from the apex on two nose tips of different blutness but equivalent roughness Reynolds number. Transition was only affected on the blunter cone, indicating that the transition onset is associated with the combined effects of bluntness and roughness. The present study investigates the 15.24 mm nose radius, 420 azimuthal wavenumber case via Navier-Stokes computations of the laminar base flow and instability analysis. Plane-marching parabolized stability equations (PSE) and inflow-resolvent analysis based on the three-dimensional, harmonic linearized Navier-Stokes equations (HLNSE) are used to calculate the amplification of disturbances along the roughness wake as well as over the roughness nearfield. Results show that the roughness shape can have a great impact on the characteristics of the most amplified wake instabilities. For the experimental configuration with cubic roughness elements of 15 μ m height, the flow is marginally unstable. For prismatic elements of 20 μ m height, the PSE predicts a logarithmic disturbance amplification ratio of N = 5.6 along its wake, but this ratio increases to N = 9.6 when the amplification over the roughness and separation regions is included in the inflow-resolvent analysis.

Boundary-layer transition↗

Software Released by LEWICE 2.0 Ice Accretion Software Development Project

Computational icing simulation methods are making the transition from the realm of research to commonplace use in design and certification. As such, standards of software management, design, validation, and documentation must be adjusted to accommodate the increased expectations of the user community with respect to accuracy, reliability, capability, and usability. With this in mind, in collaboration with Glenn's Engineering Design and Analysis Division, the Icing Branch of the NASA Glenn Research Center at Lewis Field began a software improvement project focused on the two-dimensional ice accretion simulation tool LEWICE. This project is serving as an introduction to the concepts of software management and is intended to serve as a pilot project for future icing simulation code development. The LEWICE 2.0 Software Development Project consisted of two major elements: software management and software validation. The software management element consisted of identifying features of well-designed and well-managed software that are appropriate for an analytical prediction tool such as LEWICE and applying them to a revised version of the code. This element included tasks such as identification of software requirements, development and implementation of coding standards, and implementation of software revision control practices. With the application of these techniques, the LEWICE ice accretion code became a more stable and reliable software product. In addition, the lessons learned about software development and maintenance can be factored into future software projects at the outset. The software validation activity was an integral part of our effort to make LEWICE a more accurate and reliable analysis tool. Because of the efforts taken to extensively validate this software, LEWICE 2.0 is more robust than previous releases and can reproduce results accurately across several computing platforms. It also differs from previous versions in the extensive quantitative comparisons of its results with a data base of ice shapes that were generated in Glenn's Icing Research Tunnel. The results of the shape comparisons were analyzed to determine the range of meteorological conditions under which LEWICE 2.0 is within the repeatability found for ice shapes obtained from experiments. These comparisons show that the average variation of LEWICE 2.0 from experimental data is 7.2 percent, whereas the overall variability of the experimental data is 2.5 percent. The LEWICE 2.0 Software Development Project resulted in the release, at the recent Icing Branch LEWICE Workshop, of a more useful and robust analysis tool than was previously available to the icing community. The lessons learned from this project will be applied to the Icing Branch s future software development efforts.

Potapczuk, Mark G.↗

Soil Analysis Micro-Mission Concepts Derived from the MSP 2001 Mars Environmental Compatibility Assessment (MECA)

The Mars Environmental Compatibility Assessment (MECA) will evaluate the Martian environment for soil and dust-related hazards to human exploration as part of the Mars Surveyor Program 2001 Lander. The integrated MECA payload contains a wet-chemistry laboratory, a microscopy station, an electrometer to characterize the electrostatic environment, and arrays of material patches to study abrasion and adhesion. Heritage will be all-important for low cost micro-missions, and adaptations of instruments developed for the Pathfinder, '98 and '01 Landers should be strong contenders for '03 flights. This talk has three objectives: (1) Familiarize the audience with MECA instrument capabilities; (2) present concepts for stand-alone and/or mobile versions of MECA instruments; and (3) broaden the context of the MECA instruments from human exploration to a comprehensive scientific survey of Mars. Due to time limitations, emphasis will be on the chemistry and microscopy experiments. Ion-selective electrodes and related sensors in MECA's wet-chemistry laboratory will evaluate total dissolved solids, redox potential, pH, and the concentration of many soluble ions and gases in wet Martian soil. These electrodes can detect potentially dangerous heavy-metal ions, emitted pathogenic gases, and the soil's corrosive potential, and experiments will include cyclic voltammetry and anodic stripping. For experiments beyond 2001, enhancements could allow multiple use of the cells (for mobile experiments) and reagent addition (for quantitative mineralogical and exobiological analysis). MECA's microscopy station combines optical and atomic-force microscopy (AFM) in an actively focused, controlled illumination environment to image particles from millimeters to nanometers in size. Careful selection of substrates allows controlled experiments in adhesion, abrasion, hardness, aggregation, magnetic and other properties. Special tools allow primitive manipulation (brushing and scraping) of samples. Soil particle properties including size, shape, color, hardness, adhesive potential (electrostatic and magnetic), will be determined using an array of sample receptacles and collection substrates. The simple, rugged atomic-force microscope will image in the submicron size range and has the capability of performing a particle-by-particle analysis of the dust and soil. Future implementations might enhance the optical microscopy with spectroscopy, or incorporate advanced AFM techniques for thermogravimetric and chemical analysis.

Hecht, M. H.↗

CFD Analysis and Design Optimization Using Parallel Computers

A versatile and efficient multi-block method is presented for the simulation of both steady and unsteady flow, as well as aerodynamic design optimization of complete aircraft configurations. The compressible Euler and Reynolds Averaged Navier-Stokes (RANS) equations are discretized using a high resolution scheme on body-fitted structured meshes. An efficient multigrid implicit scheme is implemented for time-accurate flow calculations. Optimum aerodynamic shape design is achieved at very low cost using an adjoint formulation. The method is implemented on parallel computing systems using the MPI message passing interface standard to ensure portability. The results demonstrate that, by combining highly efficient algorithms with parallel computing, it is possible to perform detailed steady and unsteady analysis as well as automatic design for complex configurations using the present generation of parallel computers.

Martinelli, Luigi↗

SPAR analysis of LDEF vibration characteristics

This paper presents a structural dynamic modeling of the Long Duration Exposure Facility (LDEF), which is a Space Shuttle payload of passive scientific experiments contained in trays mounted on a large cylindrically shaped structure. Special detailed finite element modeling, using the SPAR system of computer programs was required to obtain good agreement between analytical and test vibrations modes. Experimental trays contributed significantly to overall LDEF stiffnesses, and these contributions were realistically represented for each tray by the stiffness matrix of an equivalent orthotropic panel in the overall LDEF SPAR model. Orthotropic stiffnesses for this panel were obtained from finely detailed statically loaded tray SPAR models in which stiffness coupling was accounted for along with partial relative sliding allowed by the tray clamping attachments. Joint boundary conditions were also significant in the structural dynamic modeling of LDEF, and static data proved valuable in assessing modeling of local end fittings.

Edighoffer, H. H.↗

Aerothermal loads analysis for high speed flow over a quilted surface configuration

Attention is given to hypersonic laminar flow over a quilted surface configuration that simulates an array of Space Shuttle Thermal Protection System panels bowed in a spherical shape as a result of thermal gradient through the panel thickness. Pressure and heating loads to the surface are determined. The flow field over the configuration was mathematically modeled by means of time-dependent, three-dimensional conservation of mass, momentum, and energy equations. A boundary mapping technique was then used to obtain a rectangular, parallel piped computational domain, and an explicit MacCormack (1972) explicit time-split predictor corrector finite difference algorithm was used to obtain steady state solutions. Total integrated heating loads vary linearly with bowed height when this value does not exceed the local boundary layer thickness.

Olsen, G. C.↗

Aerothermal loads analysis for high speed flow over a quilted surface configuration

Attention is given to hypersonic laminar flow over a quilted surface configuration that simulates an array of Space Shuttle Thermal Protection System panels bowed in a spherical shape as a result of thermal gradients through the panel thickness. Pressure and heating loads to the surface are determined. The flow field over the configuration was mathematically modeled by means of time-dependent, three-dimensional conservation of mass, momentum, and energy equations. A boundary mapping technique was then used to obtain a rectangular, parallelepiped computational domain, and an explicit MacCormack (1972) explicit time-split predictor-corrector finite difference algorithm was used to obtain steady state solutions. Total integrated heating loads vary linearly with bowed height when this value does not exceed the local boundary layer thickness.

Olsen, G. C.↗