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Search indexed NASA NTRS and DOE OSTI research on propulsion, heat transfer, battery materials and energy systems. Follow report and document links to the original sources.

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At least 1,639 records · Page 91
All sourcesNASA NTRSDOE OSTI
DOE OSTI2018

Low-Temperature Short-Time SPS Processes to Produce Fine-Grained High-Coercivity Barium Hexaferrite Ceramics from Polyol Nanoparticles

Barium hexaferrite (BaFe{sub 12}O{sub 19}) ceramics were obtained by combination of polyol-synthesized precursors subsequently consolidated by spark plasma sintering (SPS) at a low temperature (800 {sup ∘}C). X-ray powder diffraction studies showed the influence of the experimental parameters to produce a virtually single- or multiphase material. The room temperature magnetic properties exhibited interesting variety of properties, including exchange coupling (spring magnet) between hexaferrite and other magnetic phases. The saturation magnetization and coercive field, at room temperature, are in the 34–70 emu/g and 4.1–5.0 kOe ranges, respectively. The combination of strong coercive field and magnetization resulted in a maximum energy product [(BH)max] = 10.9 kJ/m{sup 3} for the sample with the highest BaFe{sub 12}O{sub 19} content.

75 CONDENSED MATTER PHYSICS, SUPERCONDUCTIVITY AND↗
DOE OSTI2019

Structural and Magnetic Properties of La-Substituted M-Type Hexagonal Sr–Ni Ferrites Synthesized by Ball-Milling-Assisted Ceramic Process

Sr{sub 0.5}Ni{sub 0.5}La{sub x}Fe{sub 12 − x}O{sub 19} (x = 0, 0.08, 0.16, and 0.24) hexaferrites have been synthesized by ball-milling-assisted ceramic process. The calcined samples are characterized by X-ray powder diffraction (XRD), scanning electron microscopy (SEM), Fourier transform infrared spectra (FTIR), and vibrating sample magnetometry (VSM). XRD reveals that all samples consist of the main M-type hexagonal Sr ferrite phase and a low amount of rhombohedral Fe{sub 2}O{sub 3} as secondary phase, and a continuous increase of the hexagonal lattice parameters with substitution content (x). Magnetic characterization indicates that all Sr{sub 0.5}Ni{sub 0.5}La{sub x}Fe{sub 12 − x}O{sub 19} samples have a hard magnetic property. Substitution of Fe{sup 3+} ions by La{sup 3+} ions can obviously improve the specific saturation magnetization, remanence, magnetic moment, and effective anisotropy constant. Specific saturation magnetization, remanence, and the magnetic moment reach a maximum at x= 0.24 and calcination temperature of 1050 {sup ∘}C.

75 CONDENSED MATTER PHYSICS, SUPERCONDUCTIVITY AND↗
DOE OSTI2019

Improved Ferroelectric and Ferromagnetic Properties of 1 − xBiFeO{sub 3}-xBaTiO{sub 3} Ceramics

This paper introduces the solid-phase preparation of bismuth ferrite-based multiferroic ceramics (1 − x BiFeO{sub 3}-x BaTiO{sub 3}). After the Ba and Ti doping, it can be observed from the XRD pattern that the crystal structure of the sample changes obviously. From the picture obtained from the SEM test, the grain size of the doped samples was significantly reduced. Pure BiFeO{sub 3} (BFO) showed a large leakage current, and in the leakage current test, we found that the leakage current of Ba, Ti-doped samples decreased significantly, which may be related to doping, leading to oxygen vacancy reduction. From the magnetization hysteresis loops, we can see that the ferromagnetism of the doped samples was significantly improved compared to pure BFO, because Ba, Ti doping destroys the G-type antiferromagnetic sequence of pure BFO, thereby enhancing the ferromagnetic properties.

75 CONDENSED MATTER PHYSICS, SUPERCONDUCTIVITY AND↗
DOE OSTI2016

Age-dating methodology for 137 Cs ceramic sources

Here, age-dating of 137 Cs ceramic sources is shown to be a viable technology for nuclear forensics investigations. The 137 Cs age-dating method in general, however, could be substantially improved by using radiometric rather than ICP-MS measurement of the 137 Cs isotope and by refining the Cs/Ba separation process. With these improvements, uncertainty in the age of a 60-year-old source decreases from 1.35 to 0.68 y.

137Cs ceramic↗
DOE OSTI2019

MgF{sub 2}-Based Luminescing Ceramics

Results of investigation at 300 K of photo- and cathodoluminescence of the high-temperature optical ceramics synthesized for the first time based on MgF{sub 2} activated tungsten oxide are presented.

36 MATERIALS SCIENCE↗
DOE OSTI2017

Characterisation of Ceramic-Coated 316LN Stainless Steel Exposed to High-Temperature Thermite Melt and Molten Sodium

Currently, stainless steel grade 316LN is the material of construction widely used for core catcher of sodium-cooled fast reactors. Design philosophy for core catcher demands its capability to withstand corium loading from whole core melt accidents. Towards this, two ceramic coatings were investigated for its application as a layer of sacrificial material on the top of core catcher to enhance its capability. Plasma-sprayed thermal barrier layer of alumina and partially stabilised zirconia (PSZ) with an intermediate bond coat of NiCrAlY are selected as candidate material and deposited over 316LN SS substrates and were tested for their suitability as thermal barrier layer for core catcher. Coated specimens were exposed to high-temperature thermite melt to simulate impingement of molten corium. Sodium compatibility of alumina and PSZ coatings were also investigated by exposing samples to molten sodium at 400 °C for 500 h. The surface morphology of high-temperature thermite melt-exposed samples and sodium-exposed samples was examined using scanning electron microscope. Phase identification of the exposed samples was carried out by x-ray diffraction technique. Observation from sodium exposure tests indicated that alumina coating offers better protection compared to PSZ coating. However, PSZ coating provided better protection against high-temperature melt exposure, as confirmed during thermite melt exposure test.

36 MATERIALS SCIENCE↗
DOE OSTI2017

Synergistic Effects of Temperature, Oxidation and Stress Level on Fatigue Damage Evolution and Lifetime Prediction of Cross-Ply SiC/CAS Ceramic-Matrix Composites Through Hysteresis-Based Parameters

The damage development and cyclic fatigue lifetime of cross-ply SiC/CAS ceramic-matrix composites have been investigated at different testing temperatures in air atmosphere. The relationships between the fatigue hysteresis-based damage parameters, i.e., fatigue hysteresis dissipated energy, fatigue hysteresis modulus and fatigue peak strain and the damage mechanisms of matrix multicracking, fiber/matrix interface debonding, interface sliding and fibers failure, have been established. With the increase in the cycle number, the evolution of the fatigue hysteresis modulus, fatigue peak strain and fatigue hysteresis dissipated energy depends upon the fatigue peak stress levels, interface and fibers oxidation and testing temperature. The fatigue life S-N curves of cross-ply SiC/CAS composite at room and elevated temperatures have been predicted, and the fatigue limit stresses at room temperature, 750 and 850 °C, are 50, 36 and 30% of the tensile strength, respectively.

36 MATERIALS SCIENCE↗
DOE OSTI2018

Effect of TiN Addition on 3Y-TZP Ceramics with Emphasis on Making EDM-Able Bodies

In this study, to produce electrically conductive ceramics, rapid hot press (RHP) sintering of 3 mol.% yttria-stabilized tetragonal zirconia polycrystal (3Y-TZP) and 3Y-TZP/TiN composites with TiN amounts of 25, 35, and 45 vol.% was performed at 1300, 1350, and 1400 °C. Interestingly, the toughness and hardness were improved in the presence of TiN up to 35 vol.% and maximum fracture toughness and hardness of 5.40 ± 0.05 MPa m{sup 1/2} and 14.50 ± 0.06 GPa, respectively, were obtained. However, the bending strength was decreased which could be attributed to the rather weak interfaces of nitride and oxide phases. Regarding the zirconia matrix, the effect of grain size on fracture toughness of the samples has been studied using x-ray diffraction and field emission scanning electron microscope (FESEM) analysis. It was also found that electrical resistivity decreased to the value of 6.88 × 10{sup −6} Ω m at 45 vol.% of TiN. It seems the TiN grains form a network to impose conductivity on the ZrO{sub 2} body; however, below 35 vol.% TiN, due to lack of percolation effect, this conductivity could not be maintained according to FESEM studies. Finally, electrically conductive samples were successfully machined by electrical discharge machining (EDM).

36 MATERIALS SCIENCE↗
DOE OSTI2018

Thermophysical Properties of High-Frequency Induction Heat Sintered Graphene Nanoplatelets/Alumina Ceramic Functional Nanocomposites

This paper concerns the thermophysical properties of high-frequency induction heat (HFIH) sintered alumina ceramic nanocomposites containing various graphene nanoplatelets (GNP) concentrations. The GNP/alumina nanocomposites demonstrated high densities, fine-grained microstructures, highest fracture toughness and hardness values of 5.7 MPa m{sup 1/2} and 18.4 GPa, which found 72 and 8%, superior to the benchmarked monolithic alumina, respectively. We determine the role of GNP in tuning the microstructure and inducing toughening mechanisms in the nanocomposites. The sintered monolithic alumina exhibited thermal conductivity value of 24.8 W/mK; however, steady drops of 2, 15 and 19% were recorded after adding respective GNP contents of 0.25, 0.5 and 1.0 wt.% in the nanocomposites. In addition, a dwindling trend in thermal conductions with increasing temperatures was recorded for all sintered samples. Simulation of experimental results with proven theoretical thermal models showed the dominant role of GNP dispersions, microstructural porosity, elastic modulus and grain size in controlling the thermal transport properties of the GNP/alumina nanocomposites. Thermogravimetric analysis showed that the nanocomposite with up to 0.5 mass% of GNP is thermally stable at the temperatures greater than 875 °C. The GNP/alumina nanocomposites owning a distinctive combination of mechanical and thermal properties are promising contenders for the specific components of the aerospace engine and electronic devices having contact with elevated temperatures.

77 NANOSCIENCE AND NANOTECHNOLOGY↗
DOE OSTI2018

Effect of Sintering Temperature on Density and Mechanical Properties of Solid-State Sintered Silicon Carbide Ceramics and Evaluation of Failure Origin

Densified silicon carbide (SiC) is prepared through dry pressing of SiC powder followed by pressureless sintering in the presence of boron carbide and carbon as the additives. Sintering of SiC parts shows the increase in density with the increase in temperature (1950-2180 °C) by resulting in higher than 98% relative density (RD) at 2150 °C and above for 1 h. Sintered specimens are evaluated concerning the phase, microstructure and mechanical properties including hardness and flexural strength. The machined surface of SiC parts with about 98% RD is studied for the origin of failure. The estimated size of critical flaws (32-110 µm) based on flexural strength and fracture toughness indicates that machining defects are one of the primary reasons for failure in SiC ceramics. The order of magnitude of defects on machined surfaces of sintered SiC by SEM studies is found to be comparable with the estimated size of critical flaws. The failure behavior of SiC is discussed with the help of Weibull statistics with respect to the variation of four-point flexural strength.

36 MATERIALS SCIENCE↗
DOE OSTI2018

Experimental and Modeling Studies on the Microstructures and Properties of Oxidized Aluminum Nitride Ceramic Substrates

Oxidation of aluminum nitride (AlN) ceramic substrates doped with 2 wt.% Y{sub 2}O{sub 3} was performed in air at temperatures ranging from 1000 to 1300 °C for various lengths of time. Microstructure, bending strength, and thermal conductivity of the oxidized AlN substrates were studied experimentally and also via mathematical models. The results show that the oxide layer formed on the AlN substrates is composed of α-Al{sub 2}O{sub 3} nanocrystallines and interconnected micropores. Longitudinal and transverse cracks are induced in the oxide layer under tensile and shear stresses, respectively. Intergranular oxidation of the AlN grains close to the oxide layer/AlN interface also occurs, leading to widening and cracking of the AlN grain boundaries. These processes result in the monotonous degradation of bending strength and thermal conductivity of the oxidized AlN substrates. Two mathematic models concerning these properties of the oxidized AlN substrates versus the oxide layer thickness were put forward. They fit well with the experimental results.

36 MATERIALS SCIENCE↗
DOE OSTI2018

Effect of Air and Argon Sintering Atmospheres on Properties and Hydrothermal Aging Resistance of Y-TZP Ceramics

In this work, we investigated the role of sintering atmosphere and temperature on low-temperature degradation of 3 mol.% yttria tetragonal zirconia polycrystals ceramics. Green compacts were prepared by die-pressing followed by cold isostatic pressing at 200 MPa. The green bodies were sintered between the temperature range of 1250 and 1500 °C in air and argon gas atmosphere. Sintered samples were tested to determine bulk density, Young’s modulus, Vickers hardness and fracture toughness. The results revealed that the mechanical properties of air-sintered samples were better than that of argon-sintered samples sintered at 1400 °C and below while the argon sintering marginally improves the fracture toughness and hardness when sintered at 1450 °C and above. FESEM images showed that the tetragonal grain size was similar when sintered in argon atmosphere. However, regardless of sintering atmosphere, grain growth was inevitable as the sintering temperature was increased. Hydrothermal aging test in superheated steam was performed in an autoclave at temperature of 180 °C and 10 bar pressure up to 12 h. Effect of aging on tetragonal-to-monoclinic phase transformation was measured by using x-ray diffraction. The phase transformation was found to be strongly influenced by the sintering temperature and sintering atmosphere. The sample sintered at 1500 °C in argon atmosphere exhibited rapid phase transformation compared to air atmosphere, while the samples sintered at or below 1400 °C in argon showed no phase transformation after 12-h exposure in steam environment.

36 MATERIALS SCIENCE↗
DOE OSTI2019

Structural, Mechanical, and Electrical Behavior of Ceramic-Reinforced Copper Metal Matrix Hybrid Composites

This article presents the structural, mechanical, and electrical behavior of ceramic-reinforced copper metal matrix hybrid composites developed by stir-casting technique. Commercial copper was used as matrix, and different weight percentages of boron carbide (B{sub 4}C), with constant weight percentage of tungsten carbide, boron nitride, and chromium, were used as reinforcements. Copper hybrid composites were characterized by high-resolution x-ray diffraction, optical microscope, scanning electron microscope, energy-dispersive analysis of x-ray, high-resolution scanning electron microscope, and Fourier transform infrared spectroscopy. Density, hardness, tensile strength, compressive strength, and electrical conductivity were also analyzed. These hybrid composites show improved mechanical properties such as hardness, tensile strength, and compressive strength, while relatively lower density and electrical conductivity were observed.

36 MATERIALS SCIENCE↗
DOE OSTI2021

Experimental investigation of the effect of pore size distribution on nano-particle capture efficiency within ceramic particulate filters

The effect of the pore size distribution on size-resolved filtration efficiency was investigated for two ceramic particulate filters using particulate matter (PM) generated by a spark-ignition direct-injection engine fueled with gasoline. The cordierite filter tested had a porosity of 43%, a median pore diameter (d_50) of 12 µm, and a wide pore size distribution with a lognormal standard deviation (s’) of 0.3. The aluminum titanate filter had very similar porosity, d_50, and thickness, but significantly narrower pore size distribution (s’ = 0.1). The testing of two filters under identical experimental conditions enabled the impact of the pore size distribution on filtration performance to be evaluated. Filtration experiments were performed focusing on just the filter wall, starting from a clean filter until the transition to cake filtration (filtration efficiency > 99%). Time-resolved particle size distribution measurements were used to evaluate the progression of filtration performance and estimate trapped mass within the filter. The aluminum titanate filter, with a narrow pore size distribution, exhibited significantly better diffusion capture efficiency. The negative impact of higher flow velocity on diffusion capture efficiency was more pronounced for a narrower pore size distribution. Flow distributions measured using capillary-flow porometry were used to develop a cylindrical pore flow model to understand the impact of the differences in pore size distribution on observed trends in diffusion capture efficiency within a clean filter. The model helps demonstrate how large pores on the high end of a wider pore size distribution can carry a large fraction of the flow, with less efficient capture of small particles by diffusion. The experimental results and data demonstrate that the bubble point diameter and width of the pore size distribution significantly influence diffusion capture efficiencies for filters with very similar median pore diameter, porosity, and thickness.

aerosol filtration, Aftertreatment, ceramic exhaus↗
DOE OSTI2023

Data-driven discovery of a formation prediction rule on high-entropy ceramics

The interest in high entropy ceramics (HECs) has increased steadily due to their superior properties. However, the prediction of their formation still poses challenges for the discovery of new systems. Here, we discover a rational rule for designing single-phase high entropy metal diborides (HEBs) using data-driven approach. The machine learning (ML) model is trained on data collected via high-throughput experiments (HTEs). K nearest neighbor (KNN) model shows an experimental validation accuracy of 93.75%. By implementing interpretable ML method, we demonstrate that a mismatch of the bonds between boron and transition metals (δ B-TM ) dominates the formation of HEBs. We propose an empirical rule that HEBs favor forming a single phase when δ B-TM < 3.66; otherwise, multiphase. The rule has a high accuracy of 93.33% for new HEBs predictions. In addition, we contribute 165 high quality HEBs data in total, which can promote the development of materials informatics in HEBs. Furthermore, this data-driven strategy can be expanded to accelerate the search for new HECs, paving a pathway to design novel HECs with superior properties rapidly.

36 MATERIALS SCIENCE↗
DOE OSTI2024

Response of 11 B enriched ZrB 2 ultra-high temperature ceramic to neutron irradiation at elevated temperatures

ZrB 2 , an ultra-high temperature ceramic (UHTC) is being considered for use in fusion reactor first-wall structures, yet its response to irradiation remains poorly understood. This study employed scanning/transmission electron microscopy (S/TEM), synchrotron X-ray diffraction (XRD), finite element calculations, and thermal property measurements to thoroughly investigate the neutron-irradiation effects on 11 B-enriched ZrB 2 . Neutron irradiations were conducted at 220 °C and 620 °C, with a neutron fluence of 2.2 × 10 25 neutron/m 2 (energy > 0.1 MeV), resulting in 3.9 dpa and 4200 appm He. The study revealed the unusual prevalence of prism loops and a > c anisotropic lattice swelling, likely linked to the low c/a ratio of ZrB 2 , leading to grain boundary microcracking. Reducing the grain sizes was effective in reducing intergranular cracking and macroscopic swelling. The observation of cavities in ZrB 2 irradiated at 620 °C, as opposed to 220 °C, prompts questions about the temperature at which vacancies in ZrB 2 become mobile, and the role of neutron absorption by 10 B in elevating irradiation temperatures. Isotopic enrichment in 11 B proves to be a viable strategy for mitigating helium production in transition-metal diborides, which is a critical consideration for nuclear applications. Irradiation-induced defects reduce the thermal diffusivity and conductivity of ZrB 2 by a factor of 4–9, which has important implications for its role as a plasma-facing material in fusion reactors that drive high heat fluxes through first-wall materials. Here, this comprehensive study lays the foundation for understanding ZrB 2 behavior under neutron irradiation and highlights important phenomena to consider for various material applications.

36 MATERIALS SCIENCE↗
DOE OSTI2022

A high-performance and durable direct NH 3 tubular protonic ceramic fuel cell integrated with an internal catalyst layer

Nickel-based cermet anode-supported protonic ceramic fuel cells (PCFCs) show great potential for direct utilization of ammonia. However, the insufficient activity of anode and the deterioration of anode activity/durability caused by the undesired interaction between nickel and ammonia greatly limit the application. Here, we report tubular PCFCs embedded with a catalytic iron layer. Such cells show peak power densities of 1.507 W cm -2 and 1.078 W cm -2 at 700 °C when using H 2 and NH 3 as fuel, respectively, which are the highest tubular PCFC performance so far ever reported. In addition, the stability of cells with the catalyst layer has been dramatically enhanced when compared with that of cells without the catalyst layer. As a result, the enhancement of activity and durability is attributed to the catalytic activity of iron for ammonia decomposition, through which the direct contact between nickel and ammonia has been minimized and the anode structure has therefore been protected.

37 INORGANIC, ORGANIC, PHYSICAL, AND ANALYTICAL CH↗
DOE OSTI2025

Exsolution of NiCo alloys over Ruddlesden-Popper perovskite for mild electrochemical synthesis of ammonia on protonic ceramic electrochemical cells

Ammonia synthesis from renewable energies on protonic ceramic electrochemical cells (PCECs) shows great potential. The primary challenges in ammonia synthesis on PCECs include sluggish catalytic activity, competition from the hydrogen evolution reaction, and unsatisfactory durability of the cathode, which is the active site of ammonia generation. Here, in this study, we report an elaborate design of the cathode with an intended formula of Pr 4 Ni 1.79 Co 1.2R u 0.01 O 10-δ , where NiCo alloy nanoparticles are exsolved from Ruddlesden-Popper perovskite substrates after the reduction in 5 % H 2 /Ar at 400 °C for 1 h, for electrocatalysis of the nitrogen reduction reaction to ammonia. The host material Pr 4 Ni 1.8 Co 1.2 O 10-δ with embeddable layered structure and stability was deliberately chosen to fix the Ru cation and maximize the catalytic activity of NiCo. Also, density functional theory calculations suggest that Ru doping provides an optimal balance between structural stability and redox activity, facilitating the controlled exsolution of NiCo nanoparticles and enhancing catalytic performance. As a result, the composite electrode with exsolved NiCo alloy and abundant oxygen vacancies on fuel-electrode-supported PCECs achieves a superior electrochemical activity towards ammonia synthesis: a peak ammonia formation rate of 27.84 μg h −1 cm −2 and excellent Faradaic efficiencies of 62.6 % at 350 °C.

30 DIRECT ENERGY CONVERSION↗