Engineering Papers⌕ Search

SEARCH · Engineering Papers

Results for “thermal boundary conductance”

Search indexed NASA NTRS and DOE OSTI research on propulsion, heat transfer, battery materials and energy systems. Follow report and document links to the original sources.

Quote a phrase for an exact phrase match. Source license links do not imply unrestricted reuse.

At least 163 records · Page 9

Understanding Thermal Transport in Polymer - Silver Nanowire Composites

Understanding thermal transport across filler-polymer interfaces and filler-filler contacts within polymer composites is of great importance for better thermal design of the composites that are widely used in high-performance heat exchangers, energy storage devices, and flexible electronics. Over the past several decades, considerable progress has been made in improving the thermal conductivity of polymer composites, but several key questions concerning the influence of interfacial thermal resistance, or Kapitza resistance, still remain. Firstly, the thermal properties of these composites are highly dependent on thermal transport through the filler network and its contacts. For metallic nanofillers, the thermal conductivity is often estimated using the Wiedemann-Franz law based on electrical conductivity; however, it remains a question whether the Wiedemann-Franz law still holds at nanoscale contacts. Through investigation of silver nanowires of varying sizes, we were able to demonstrate that the Lorenz number for silver nanowire increases with decreasing nanowire diameter. Examination of the corresponding electrical and thermal conductivities indicate that these changes are due to that the relative contribution of phonons becomes more significant as a result of elastic stiffening. Furthermore, we show that for silver nanowires, the contact thermal resistance is ~8 times lower than that of multi-walled carbon nanotube (MWCNT) of similar diameters. Additionally, through systematic studies of electrospun polymer-silver nanowire composite nanofibers, we investigated the impact of interface morphology on the thermal conductivity enhancement of the composite system and probed the value of the Kapitza resistance for individual polymer-filler interfaces. For polymer nanofibers containing continuous, single silver nanowires, the thermal conductivity increases linearly with increasing volume fraction of silver, which is consistent with the prediction of percolation theory for samples above the percolation limit. By comparing this linear trend to the measured thermal conductivities of composite nanofibers with more complex structures, we were able to determine the resistance associated with any additional polymer-filler boundaries. In doing so we find that the thermal boundary resistance for polyvinylpyrrolidone (PVP)–silver interfaces is significantly lower than that of comparable polymer-MWCNT composite systems. Together our studies provide new insights into thermal transport in polymer nanocomposites and should help facilitate the design of high performance polymeric thermal interface material.

Matthew L. Fitzgerald↗

Developing Controlled Conductive Boundaries for JWST Cryogenic Testing

In 2017, the James Webb Space Telescope (JWST) underwent functional testing and optical metrology verification of the combined Optical Telescope Element and Integrated Science Instrument Module (OTIS) under cryogenic vacuum conditions in Chamber A at the Johnson Space Center. Maintaining flight-like thermal boundary conditions was a critical requirement for optical testing and required unique and challenging Ground Support Equipment (GSE) design solutions. Two such GSE systems, the Integrated Science Instrument Module (ISIM) Precool Straps and the Hardpoint Struts were direct conduction interfaces to the flight hardware. Hardware safety during cooldown required detailed design of their conductivity, and thermal balance testing required "zero-Q" (0-Q) heater implementation to bring the heat flow to zero, thereby cutting off these non-flight conductive links after operating temperatures were achieved. This paper describes the design considerations and approach implemented to achieve the required flight hardware cool down and return to ambient conditions, ensure flight hardware safety, and minimize the non-flight-like heat flows to or from the observatory during cryo-stable testing.

Cooke, D.↗

Developing Controlled Conductive Boundaries for JWST Cryogenic Testing

In 2017, the James Webb Space Telescope (JWST) underwent functional testing and optical metrology verification of the combined Optical Telescope Element and Integrated Science Instrument Module (OTIS) under cryogenic vacuum conditions in Chamber A at the Johnson Space Center. Maintaining flight-like thermal boundary conditions was a critical requirement for optical testing and required unique and challenging Ground Support Equipment (GSE) design solutions. Two such GSE systems, the Integrated Science Instrument Module (ISIM) Precool Straps and the Hardpoint Struts were direct conduction interfaces to the flight hardware. Hardware safety during cooldown required detailed design of their conductivity, and thermal balance testing required zero-Q (0-Q) heater implementation to bring the heat flow to zero, thereby cutting off these non-flight conductive links after operating temperatures were achieved. This paper describes the design considerations and approach implemented to achieve the required flight hardware cool down and return to ambient conditions, ensure flight hardware safety, and minimize the non-flight-like heat flows to or from the observatory during cryo-stable testing.

Cooke, Dwight A.↗

Drift current in a thin surface layer of the ocean

A theoretical model is proposed for the drift current in the surface layer of the sea that considers molecular transfer exchange in the thermal conductivity coefficient for the thin layers of water and air near the ocean/atmosphere boundary as well as a layer of depth in the sea in which the coefficient rises from the molecular to turbulent values.

Shumilov, A. V.↗

The physics of thermal instability in two dimensions

Previous studies of a thermal (radiative) instability in a sheared magnetic field have shown that, under solar coronal conditions, cool condensations can form in a small neighborhood about the shear layer. Such results have served to model the formation of solar filaments (or prominences) observed to occur above photospheric magnetic polarity-inversion lines. A surprising conclusion of these studies is that the width of the condensation does not depend on the thermal conductivity. By examining the mass-flow patterns of two-dimensional condensations in the absence of thermal conduction, it is demonstrated that local plasma dynamics and the constraints imposed by boundary conditions are together sufficient to explain the size of the condensation width. In addition the results of a series of numerical calculations are presented which illustrate the characteristic mode structure of sheared-field condensations.

Sparks, L.↗

Heating Analysis of the Lockheed Lifting Body

Computational fluid dynamic (CFD) analysis is performed on the Lockheed Lifting Body Single-Stage-to-Orbit vehicle to determine the heat transfer to the vehicle during its descent trajectory. Seven species, chemical nonequilibriurn computations using the GASP code will be completed at several trajectory points to assess the thermal protection requirements of the vehicle. Sophisticated surface boundary conditions including in-depth conduction, catalycity, and a variable temperature wall have been incorporated into the flow solver.

Palmer, Grant↗

Multidisciplinary Probabilistic Heat Transfer/Structural Analysis Code Developed: NESTEM

High-Speed Civil Transport (HSCT) engine combustor liners are subjected to complex thermal environments and have to endure these for thousands of hours with assured reliability. In the past, several deterministic analyses have been performed, including detailed heat transfer analyses to obtain thermal profiles and deterministic stress analyses to identify critical locations of high stresses. Actual rig tests also have been performed for segments by simulating these loading situations as closely as possible. However, it is well known that many uncertainties exist in loading (primarily thermal loads due to heat transfer), boundary conditions (end fixity unknowns), and material properties (moduli, thermal-expansion coefficients, and conductivities). The present in-house effort at the NASA Lewis Research Center is directed toward accounting for these in a formal way to assess the performance of liner components under complex and uncertain loading conditions as well as subject to other geometry- and material-related uncertainties.

Murthy, Pappu L. N.↗

An Idealized Direct-Contact Biomass Pyrolysis Reactor Model

A numerical study is performed in order to assess the performance of biomass pyrolysis reactors which utilize direct particle-wall thermal conduction heating. An idealized reactor configuration consisting of a flat-plate turbulent boundary layer flow with particle convection along the heated wall and incorporating particle re-entrainment is considered.

biomass boundary layer modeling pyrolysis tar vort↗

Hall2De Simulations of a Magnetic Nozzle

The two-dimensional, fluid-based Hall thruster code Hall2De is adapted to simulate a low temperature propulsive magnetic nozzle. Electron cyclotron resonance (ECR) thrusters developed at the Office National d’Etudes et de Recherches Aérospatiales (ONERA) in France and the University of Michigan are investigated. For each device, the simulated domain is defined from the nozzle throat to a location 10 thruster radii downstream. A numerical mesh is defined based on the measured magnetic field, and the governing fluid equations for singlycharge ions, electrons, and neutrals are solved. The boundary conditions for the throat of the magnetic nozzle are based on measured values of electron temperature and ion velocity. Multiple boundary conditions for the electron temperature in the downstream regions of the domain are considered. The simulated ion velocity and potential agrees well with experiment, while the simulated divergence efficiencies and thrusts are 25% lower and 45-55% higher than experiment. When a Neumann boundary condition for electron temperature is applied to the far-plume boundaries, the nozzle was seen to be purely isothermal. This suggests that the thermal conductivity along field lines in real devices is much lower than classical simulations predict, and anomalous resistivity may be needed to reproduce the temperature distribution observed in experiment. The larger beam divergence observed in our simulation may also be related to the lack of anomalous resistivity.

Jorns, Benjamin A.↗

Evolution of midplate hotspot swells: Numerical solutions

The evolution of midplate hotspot swells on an oceanic plate moving over a hot, upwelling mantle plume is numerically simulated. The plume supplies a Gaussian-shaped thermal perturbation and thermally-induced dynamic support. The lithosphere is treated as a thermal boundary layer with a strongly temperature-dependent viscosity. The two fundamental mechanisms of transferring heat, conduction and convection, during the interaction of the lithosphere with the mantle plume are considered. The transient heat transfer equations, with boundary conditions varying in both time and space, are solved in cylindrical coordinates using the finite difference ADI (alternating direction implicit) method on a 100 x 100 grid. The topography, geoid anomaly, and heat flow anomaly of the Hawaiian swell and the Bermuda rise are used to constrain the models. Results confirm the conclusion of previous works that the Hawaiian swell can not be explained by conductive heating alone, even if extremely high thermal perturbation is allowed. On the other hand, the model of convective thinning predicts successfully the topography, geoid anomaly, and the heat flow anomaly around the Hawaiian islands, as well as the changes in the topography and anomalous heat flow along the Hawaiian volcanic chain.

Liu, Mian↗

Numerical Evaluation of Effective Thermal Conductivity of PCM with Metal Foam Incorporating Buoyancy Effects for Thermal Energy Storage

The thermal energy storage (TES) system has the capability to efficiently preserve thermal energy directly derived from the energy source, minimizing any conversion losses. Especially latent heat storage offers distinct advantages, including a substantial increase in energy storage density and minimization of temperature fluctuations within the plants. However, the phase change material (PCM) employed in latent heat storage has low thermal conductivity. Consequently, various studies are being conducted to enhance heat transfer. One approach to enhance heat transfer involves utilizing metal foam to maximize the heat transfer area. However, modeling metal foam with its intricate structure is a challenging task in numerical analysis. For this reason, ongoing research focuses on simplifying the modeling of metal foam. Nevertheless, fully encompassing all the characteristics of actual metal foam proves to be a challenging task for the simplified analytical model. The objective of this paper is to interpret the simple lattice metal foam analysis model from the perspective of behavior induced by buoyancy. When comparing the analysis results of solid PCM and liquid PCM with the same thermal conductivity under changes in porosity and gravity direction, we conducted an analysis to discern the trends in effective thermal conductivity that are overestimated due to convection. In the analysis, a constant heat flux of 10 kW and a constant surface boundary condition of 350 K were applied, and a sensitivity study regarding the mesh was conducted. The results indicate that, from the perspective of gravity in the simple lattice model, the solid analysis yields an effective thermal conductivity 29-47% higher compared to the liquid analysis. Additionally, as porosity increases, there is an observed increase of 24-33% in effective thermal conductivity.

25 ENERGY STORAGE↗

Finite difference solution for transient radiative cooling of a conducting semitransparent square region

Transient solutions were obtained for a square region of heat conducting semitransparent material cooling by thermal radiation. The region is in a vacuum environment, so energy is dissipated only by radiation from within the medium leaving through its boundaries. The effect of heat conduction during the transient is to partially equalize the internal temperature distribution. As the optical thickness of the region is increased, the temperature gradients increase near the boundaries and corners, unless heat conduction is large. The solution procedure must provide accurate temperature distributions in these regions to prevent error in the calculated radiation losses. Two-dimensional numerical Gaussian integration is used to obtain the local radiative source term. A finite difference procedure with variable space and time increments is used to solve the transient energy equation. Variable spacing was used to concentrate grid points in regions with large temperature gradients.

Siegel, R.↗

Modeling the curing process of thick-section autoclave cured composites

Temperature gradients are significant during cure of large area, thick-section composites. Such temperature gradients result in nonuniformly cured parts with high void contents, poor ply compaction, and variations in the fiber/resin distribution. A model was developed to determine the temperature distribution in thick-section autoclave cured composites. Using the model, long with temperature measurements obtained from the thick-section composites, the effects of various processing parameters on the thermal response of the composites were examined. A one-dimensional heat transfer model was constructed for the composite-tool assembly. The governing differential equations and associated boundary conditions describing one-dimensional unsteady heat-conduction in the composite, tool plate, and pressure plate are given. Solution of the thermal model was obtained using an implicit finite difference technique.

Loos, A. C.↗

Radiobrightness of diurnally heated, freezing soil

Freezing and thawing soils exhibit unique radiometric characteristics. To examine these characteristics, diurnal insolation is modeled as one-dimensional heating of a moist soil half-space during a typical fall at a northern Great Plains site. The one-dimensional heat flow equation is nonlinear because both the enthalpy (the change in internal energy with temperature at constant pressure) and the thermal conductivity of freezing soils are nonlinear functions of temperature. The problem is particularly difficult because phase boundaries propagate in time, and because soils, particularly clay-rich soils, freeze over a range of temperatures rather than at 0 C. Diurnal radiobrightness curves at 10.7, 18.0, and 37.0-GHz were computed for each month. The 37.0-GHz radiobrightness best tracks soil surface temperature; the 10.7-37.0-GHz spectral gradient of thawed soils is strongly positive; the spectral gradient of frozen soils is slightly negative; and the midnight-to-noon spectral gradient is shifted by approximately +0.1 K/GHz by diurnal changes in the surface temperature and the thermal gradient. These observations support the use of the scanning multichannel microwave radiometer 37.0-GHz radiobrightness and its 10.7-37.0-GHz spectral gradient as discriminants in a frozen soil classifier for high-latitude prairie.

England, Anthony W.↗

Boosting Thermoelectric Performance in Nanocrystalline Ternary Skutterudite Thin Films through Metallic CoTe 2 Integration

Metal–semiconductor nanocomposites have emerged as a viable strategy for concurrently tailoring both thermal and electronic transport properties of established thermoelectric materials, ultimately achieving synergistic performance. In this investigation, a series of nanocomposite thin films were synthesized, embedding metallic cobalt telluride (CoTe 2 ) nanophase within the nanocrystalline ternary skutterudite (Co(Ge 1.22 Sb 0.22 )Te 1.58 or CGST) matrix. Our approach harnessed composition fluctuation-induced phase separation and in situ growth during thermal annealing to seamlessly integrate the metallic phase. The distinctive band structures of both materials have developed an ohmic-type contact characteristic at the interface, which raised carrier density considerably yet negligibly affected the mobility counterpart, leading to a substantial improvement in electrical conductivity. The intricate balance in transport properties is further influenced by the metallic CoTe 2 phase’s role in diminishing lattice thermal conductivity. The presence of the metallic phase instigates enhanced phonon scattering at the interface boundaries. Consequently, a 2-fold enhancement in the thermoelectric figure of merit (zT ~ 1.30) is attained with CGST-7 wt. % CoTe 2 nanocomposite film at 655 K compared to that of pristine CGST.

36 MATERIALS SCIENCE↗

Design and construction of a low-velocity boundary-layer temperature probe

This paper presents the results of a study performed to determine the probe geometry and thermal characteristics for a low-velocity boundary-layer temperature probe capable of eliminating conduction errors. Design curves for four common thermoelectric pairs are presented, and an experimental turbulent boundary-layer temperature profile is compared with the theoretical laminar sublayer equation to verify that the probe eliminates conduction errors.

Blackwell, B. F.↗

Reinterpretation of Mariner 9 IRIS data on the basis of a simulation of radiative-conductive convective transfer in the dust laden Martian atmosphere

Time dependent vertical distributions of atmospheric temperature and static stability were determined by a radiative-convective-conductive heat transfer model attuned to Mariner 9 IRIS radiance data. Of particular interest were conditions of both the dust-laden and dust-free atmosphere in the middle latitudes on Mars during the late S.H. summer season. The numerical model simulates at high spatial and temporal resolution (52 atmospheric and 30 subsurface levels; with a time-step of 7.5 min.) the heat transports in the ground-atmosphere system. The algorithm is based on the solution of the appropriate heating rate equation which includes radiative, molecular-conductive and convective heat transfer terms. Ground and atmosphere are coupled by an internal thermal boundary condition.

Pallman, A. J.↗

Internal heating and thermal constraints on the mantle

Numerical simulations have been carried out to study the average temperature and thermal structure of an internally heated mantle. It is found that in an incompressible mantle the hottest parts are localized in regions of slow flow in the middle and upper mantle, whereas in a compressible mantle they occur over laterally extensive regions near the core-mantle boundary (CMB). For chondritic concentrations of heat-producing elements (hpe's), the average thermal conductivity in the mantle must be high to avoid heating the core, and the temperature of the CMB is low to avoid large-scale melting. The mantle may have been extensively molten in the Archaean.

Leitch, A. M.↗