Metallization of 3D Printed Parts for Electrode Fabrication
Additive manufacturing has the potential to fabricate electrodes with extremely small features with control of the electrode structure. However, most of the 3D printing capabilities produce structures made of polymers rather than electrodes which much be metal. This work aims to compare methods of metallization for parts created with additive manufacturing to allow them to be used as electrodes. We used three different methods of metallization: layer-by-layer gold nanoparticle coating, electroless copper deposition, and a combination of the two. We measured the resistance of the samples and observed the uniformity of the coating. We find that the standard electroless deposition procedure and using the layer-by-layer gold as a pretreatment yield similar resistances of less than 1 Ω. However, using gold as a pretreatment has possible cost benefits as compared to the standard electroless deposition procedure. Therefore, if many samples over a long period of time need to be metallized, we recommend using the layer-by-layer process combined with copper electroless deposition.