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Search indexed NASA NTRS and DOE OSTI research on propulsion, heat transfer, battery materials and energy systems. Follow report and document links to the original sources.
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Fastening device that consists of internally threaded silica insert, silica plug, and molded rubber retainer, seals holes in ceramic tiles securely over wide temperature excursions without cracking from thermal stresses. Device proves useful in high-temperature industrial applications.
Frame clamps lateral braces for assembling trusses, scaffolds, and other structures. Although approach originally proposed for assembling antennas and solar arrays in space, method is useful in temporary structures which require fastening before they are permanently welded or bonded.
Mating strips, one with metal hooks and one with metal loops, allow convenient mounting and removal on many kinds of modules. Principle is adaptable to applications where shear-resistant, compliants, removable fastening is needed in hard-to-reach places, especially when attached part is lightly loaded or fragile.
Extension kit for torque wrench tightens and loosens captive fasteners in hard-to-reach places. Kit consists of four universal socket joints and extender rod enclosed in greased-packed tube. Extension kit replaces snap-on adapter and flexible drive shaft.
Dispenses sealant, either manually or automatically, in predetermined amounts. Applicator encapsulates heads of fasteners with measured shot of sealant to protect from corrosive environments.
Snapring fastener allows quick attachment and detachment of solar panels. Springy structure bent to fit any recess, making solar-panel removal or repair extremely simple.
Environmental effects which significantly reduce the fatigue life of metals are discussed. Corrosion fatigue is a major concern in the engineering application of high strength fasteners in marine environments. The corrosion fatigue failure of an AISI 41L4O high strength steel blade to hub attachment bolt at the MOD-OA 200 kW wind turbine generator was investigated. The reduction of fatigue strength of AISI 41L4O in marine environments and to obtain similar corrosion fatigue data for candidate replacement materials was studied. The AISI 4140, PH 13-8Mo stainless steel, alloy 718 and alloy MP-35N were tested in axial fatigue at a frequency of 20 Hz in dry air and natural seawater. The fatigue data are fitted by regression equations to allow determination of fatigue strength for a given number of cycles to failure.
A-286 stainless steel screws were tested to determine the tensile load capability and failure mode of various screw sizes and types at both cryogenic and room temperature. Additionally, five fastener retention systems were tested by using A-286 screws with specimens made from the primary metallic alloys that are currently used for cryogenic models. The locking system effectiveness was examined by simple no-load cycling to cryogenic temperatures (-275 F) as well as by dynamic and static loading at cryogenic temperatures. In general, most systems were found to be effective retention devices. There are some differences between the various devices with respect to ease of application, cleanup, and reuse. Results of tests at -275 F imply that the cold temperatures act to improve screw retention. The improved retention is probably the result of differential thermal contraction and/or increased friction (thread-binding effects). The data provided are useful in selecting screw sizes, types, and locking devices for model systems to be tested in cryogenic wind tunnels.
Explosive expansion of tubes into tubesheets has been used for over 20 years in the fabrication and repair of shell and tube heat exchangers. The use of explosives to perform these expansions has offered several distinct advantages over other methods. First, the process is fast and economical and can be performed with minimal training of personnel. Secondly, explosive forming does not cause the deleterious metallurgical effects which often result from other forming operations. In addition, the process can be performed remotely without the need for sophisticated handling equipment. The expansion of tubes into tubesheets is only one of many possible fastening and joining applications for which explosive forming can be used to achieve highly successful results. The explosive forming process and where it has been used are described. In addition, some possible adaptations to other joining applications are identified and discussed.
A quick-connect fastener is arranged with a tubular body that is arranged to be engaged against the exterior surface of a hollow attachment fitting and coincidentally aligned with an opening in the fitting. A collet having normally-contracted fingers with outwardly-enlarged ends is operatively arranged in the body to be moved forwardly by an expander member mounted in the tubular body for advancing the collet fingers through the opening in the attachment fitting. Biasing means are arranged between the expander member and a toggle linkage in the tubular body which is selectively operated to urge the expander member forwardly into engagement with the collet fingers with an initial biasing force to advance their forward portions through the body opening and then expand them outwardly. The biasing means also provide a subsequent biasing force for retaining the collet members in their expanded positions once their enlarged forward end portions are on the opposite side of the body.
This invention relates to improvements in the method by which elongate frame elements such as the spars in aircraft wings are fastened to the skin panels covering same where these skin pane]s are of the sandwich type having inner and outer facesheets with a core bonded therebetween, such method consisting of preparing the panel to receive its frame elements by cutting elongate grooves spanwise through the inner facesheet and the core therebeneath while leaving the outer facesheet intact; bridging the gap thus produced in the inner facesheet with one bundle of filaments adhesively bonded thereto, the latter being contained in a woven connector in the form of a strap or band running lengthwise of the groove, and this filament bundle farming an endless strand of yarn that is laid back and forth transversely across the gap in side-by-side parallel rows but which are parted at intervals for the side-by-side lays of at least one other similar yarn strand to pass therebetween in intersecting relation; adhesive]y-bonding the skin panel core exposed within the groove to one or both sides of the frame element located proximal thereto using two endless strands of yarn laid back and forth to define a pair of intersecting webs arranged in spaced substantially parallel relation to one another that form a part of the connector and pass through the spaces between the first-mentioned yarn strands.
Self-aligning, spline-locking fastener is two-part mechanism operated by robot, using one tool and simple movements. Spline nut on springloaded screw passes through mating spline fitting. Operator turns screw until vertical driving surfaces on spline nut rest against corresponding surfaces of spline fitting. Nut rides upward, drawing pieces together. Used to join two parts of structure, to couple vehicles, or to mount payload in vehicle.
A releasable fastening apparatus is presented. The device includes a connecting member and a housing. The housing supports a gripping mechanism that is adapted to engage the connecting member. A triggering member is movable within the housing between a first position in which it constrains the gripping mechanism in locked engagement with the connecting member, and a second position in which the gripping mechanism is disengaged from the connecting member. A shaped memory alloy actuator is employed for translating the triggering member from its first to its second position. The actuator is designed to expand longitudinally when transitioned from a martensitic to an austenitic state.
A summary of the GSFC applied research effort in robotic berthing is provided. The summary includes several demonstrations and experimental highlights illustrated on video. Two GSFC developments are central to the research, the 'Capaciflector' sensor and the 'Spline-Locking Screw fastener.
Research in the area of berthing of Orbital Replacement Units (ORU's) at the GSFC consists of two major parts. First, we concentrate on the development of a comprehensive fastening strategy that can provide both mechanical as well as electrical connection to the ORU. Second, our efforts in robot collision avoidance and motion planning have led to the development of a state-of-the-art capacitive proximity sensor with associated motion control algorithms. These efforts combine to produce a system that allows safe and reliable machine assisted berthing. Although our main emphasis was on berthing of ORU's, we believe that some of our results can also be applied to docking.
The study of aeronautical fabrics has led to a consideration of the best methods of attaching and fastening together such materials. This report presents the results of an investigation upon the proper methods of attaching fabrics to airplane wings. The methods recommended in this report have been adopted by the military services.
Payload handed off securely between robot and vehicle or structure. Spline-screw payload-fastening system includes mating female and male connector mechanisms. Clockwise (or counter-clockwise) rotation of splined male driver on robotic end effector causes connection between robot and payload to tighten (or loosen) and simultaneously causes connection between payload and structure to loosen (or tighten). Includes mechanisms like those described in "Tool-Changing Mechanism for Robot" (GSC-13435) and "Self-Aligning Mechanical and Electrical Coupling" (GSC-13430). Designed for use in outer space, also useful on Earth in applications needed for secure handling and secure mounting of equipment modules during storage, transport, and/or operation. Particularly useful in machine or robotic applications.
Fastener assembly for use in erecting truss structure assembled by robot equipped with one arm and one gripper. Easier for robot or human technician to build structure in outer space or on Earth. Assembly features extremely large capture envelope; accommodates initial lateral misalignments of truss members of as much as 0.4 in. and rotational misalignments large as 28 degrees and still produces sound structural connection. Chuck key is only tool required.