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At least 163 records · Page 9

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NASA NTRS2011

Response of Honeycomb Core Sandwich Panel with Minimum Gage GFRP Face-Sheets to Compression Loading After Impact

A compression after impact study has been conducted to determine the residual strength of three sandwich panel constructions with two types of thin glass fiber reinforced polymer face-sheets and two hexagonal honeycomb Nomex core densities. Impact testing is conducted to first determine the characteristics of damage resulting from various impact energy levels. Two modes of failure are found during compression after impact tests with the density of the core precipitating the failure mode present for a given specimen. A finite element analysis is presented for prediction of the residual compressive strength of the impacted specimens. The analysis includes progressive damage modeling in the face-sheets. Preliminary analysis results were similar to the experimental results; however, a higher fidelity core material model is expected to improve the correlation.

McQuigg, Thomas D.↗

NASA NTRS2006

Alignment Cube with One Diffractive Face

An enhanced alignment cube has been invented for use in a confined setting (e.g., a cryogenic chamber) in which optical access may be limited to a single line of sight. Whereas traditional alignment-cube practice entails the use of two theodolites aimed along two lines of sight, the enhanced alignment cube yields complete alignment information through use of a single theodolite aimed along a single line of sight. Typically, an alignment cube is placed in contact with a datum surface or other reference feature on a scientific instrument during assembly or testing of the instrument. The alignment cube is then used in measuring a small angular deviation of the feature from a precise required orientation. Commonly, the deviation is expressed in terms of rotations (Rx,Ry,Rz) of the cube about the corresponding Cartesian axes (x,y,z). In traditional practice, in order to measure all three rotations, it is necessary to use two theodolites aimed at two orthogonal faces of the alignment cube, as shown in the upper part of the figure. To be able to perform such a measurement, one needs optical access to these two faces. In the case of an alignment cube inside a cryogenic chamber or other enclosed space, the optical-access requirement translates to a requirement for two windows located along the corresponding two orthogonal lines of sight into the chamber. In a typical application, it is difficult or impossible to provide two windows. The present enhanced version of the alignment cube makes it possible to measure all three rotations by use of a single line of sight, thereby obviating a second window.

Ohl, Raymond G.↗

NASA NTRS2013

Analysis of an Aircraft Honeycomb Sandwich Panel with Circular Face Sheet/Core Disbond Subjected to Ground-Air Pressurization

The ground-air pressurization of lightweight honeycomb sandwich structures caused by alternating pressure differences between the enclosed air within the honeycomb core and the ambient environment is a well-known and controllable loading condition of aerospace structures. However, initial face sheet/core disbonds intensify the face sheet peeling effect of the internal pressure load significantly and can decrease the reliability of the sandwich structure drastically. Within this paper, a numerical parameter study was carried out to investigate the criticality of initial disbonds in honeycomb sandwich structures under ground-air pressurization. A fracture mechanics approach was used to evaluate the loading at the disbond front. In this case, the strain energy release rate was computed via the Virtual Crack Closure Technique. Special attention was paid to the pressure-deformation coupling which can decrease the pressure load within the disbonded sandwich section significantly when the structure is highly deformed.

Rinker, Martin↗

NASA NTRS2015

The Effect of Backward-Facing Step Height on Instability Growth and Breakdown in Swept Wing Boundary-Layer Transition

A low-speed experiment was performed on a swept at plate model with an imposed pressure gradient to determine the effect of a backward-facing step on transition in a stationary-cross flow dominated flow. Detailed hot-wire boundary-layer measurements were performed for three backward-facing step heights of approximately 36, 45, and 49% of the boundary-layer thickness at the step. These step heights correspond to a subcritical, nearly-critical, and critical case. Three leading-edge roughness configurations were tested to determine the effect of stationary-cross flow amplitude on transition. The step caused a local increase in amplitude of the stationary cross flow for the two larger step height cases, but farther downstream the amplitude decreased and remained below the baseline amplitude. The smallest step caused a slight local decrease in amplitude of the primary stationary cross flow mode, but the amplitude collapsed back to the baseline case far downstream of the step. The effect of the step on the amplitude of the primary cross flow mode increased with step height, however, the stationary cross flow amplitudes remained low and thus, stationary cross flow was not solely responsible for transition. Unsteady disturbances were present downstream of the step for all three step heights, and the amplitudes increased with increasing step height. The only exception is that the lower frequency (traveling crossflow-like) disturbance was not present in the lowest step height case. Positive and negative spikes in instantaneous velocity began to occur for the two larger step height cases and then grew in number and amplitude downstream of reattachment, eventually leading to transition. The number and amplitude of spikes varied depending on the step height and cross flow amplitude. Despite the low amplitude of the disturbances in the intermediate step height case, breakdown began to occur intermittently and the flow underwent a long transition region.

Eppink, Jenna L.↗

NASA NTRS2017

Stereo Particle Image Velocimetry Measurements of Transition Downstream of a Backward-Facing Step in a Swept-Wing Boundary Layer

Stereo particle image velocimetry measurements were performed downstream of a backward-facing step in a stationary-cross flow dominated flow. The PIV measurements exhibit excellent quantitative and qualitative agreement with the previously acquired hotwire data. Instantaneous PIV snapshots reveal new information about the nature and cause of the \spikes" that occurred prior to breakdown in both the hotwire and PIV data. The PIV snapshots show that the events occur simultaneously across multiple stationary cross flow wavelengths, indicating that this is not simply a local event, but is likely caused by the 2D Tollmien-Schlichting instability that is introduced by the step. While the TS instability is a 2D instability, it is also modulated in the spanwise direction due to interactions with the stationary cross flow, as are the other unsteady disturbances present. Because of this modulation, the "spike" events cause an instantaneous increase of the spanwise modulation of the streamwise and spanwise velocity initially caused by the stationary cross flow. Breakdown appears to be caused by this instantaneous modulation, possibly due to a high-frequency secondary instability similar to a traveling-cross flow breakdown scenario. These results further illuminate the respective roles of the stationary cross flow and unsteady disturbances in transition downstream of a backward-facing step.

Eppink, Jenna L.↗

NASA NTRS2018

The Effect of Forward-Facing Steps on Stationary Crossflow Instability Growth and Breakdown

The eﬀect of a forward-facing step on stationary crossﬂow transition was studied using standard stereo particle image velocimetry (PIV) and time-resolved PIV. Step heights ranging from 53 to 71% of the boundary-layer thickness were studied in detail. The steps above a critical step height of approximately 60% of the boundary-layer thickness had a signiﬁcant impact on the stationary crossﬂow growth downstream of the step. For the critical cases, the stationary crossﬂow amplitude grew suddenly downstream of the step, decayed for a short region, then grew again. The adverse pressure gradient upstream of the step resulted in a region of crossﬂow reversal. A secondary set of vortices, rotating in the opposite direction to the primary vortices, developed underneath the uplifted primary vortices. The wall-normal velocity disturbance (V' ) created by these secondary vortices impacted the step, and is believed to feed into the strong vortex that developed downstream of the step. A large but very short negative crossﬂow region formed for a short region downstream of the step due to a sharp inboard curvature of the streamlines near the wall. For the larger step height cases, a crossﬂow-reversal region formed just downstream of the strong negative crossﬂow region. This crossﬂow reversal region is believed to play an important role in the growth of the stationary crossﬂow vortices downstream of the step, and may be a good indication of the critical forward-facing step height.

Eppink, Jenna L.↗

NASA NTRS2018

Total Temperature Measurements Using a Rearward Facing Probe in Supercooled Liquid Droplet and Ice Crystal Clouds

Engine Icing Performance loss: rollback, surge, flameout, and even internal engine damagePartial melting and refreeze of ice inside engine core (Mason et al., 2006). Ingestion of ice crystals and aggregates, mixed-phase droplets, or supercooled liquid dropletsNeed to better understand the conditions and properties that lead to engine icing.Simulation and analysis (physical and computational, and modeling)Test facilities (PSL, NRC, ...). Thermal and computational models and analysisProbesMultiple probes (aerothermal probes and ice cloud characterization probes and techniques). Total temperatureTraditional total temperature probes (vented forward facing)Heated total temperature probes (Goodyear). Rearward facing (developmental). Total temperature relevance. Thermal interaction between the icing cloud and air flow impinging particles contribute to kinetic heating effect (Gent et al., 2000). Measurement considerations Temperature sensor accuracy. Incomplete recovery of total temperature. Thermal surfaces (sources and sinks). Flow effects (viscous losses). Debris contamination, including icing and ice ingestion.

Agui, Juan H.↗

NASA NTRS2019

Extrusion of Complex Surface Meshes Utilizing Face Offsetting and Mean Curvature Smoothing

Grids for three-dimensional Computational Fluid Dynamics problems frequently require a prismatic layer of cells, typically extruded in the off-body direction from a two-dimensional surface mesh to properly resolve boundary layers. When the surface geometry is complex, the extrusion process can fail, resulting in the physical boundary layer being thicker than the prismatic layer, leading to under-resolved boundary layers. To address the shortcomings of existing grid generation tools, a new tool has been developed as part of the Mesh Tools suite, that is capable of extruding complex surface meshes. The new tool uses a face offsetting method to preserve surface curvature and a mean curvature smoothing algorithm to prevent the cells from self-intersecting in concave regions. Testing of the new tool found that not only were complex surface meshes able to be extruded to the desired thickness, but extrusion of simple surface meshes was also improved, due to the face offsetting method.

mesh extrusion↗

NASA NTRSDate not supplied

Effects of Step Shape on Transition over a Swept Backward-Facing Step

The effect of backward-facing step shape on stationary-crossflow growth was studied down-stream of a two-dimensional step in a swept-wing flow. The step height was set at 76% of the local unperturbed boundary-layer thickness at the step location, and the shape was varied by placing three ramps of differing slopes and shapes on the downstream face of the step, including a 30◦ramp, rounded ramp, and a 5◦ramp. In addition, the square step shape (with noramp) was studied. The 5◦ramp was the only one that was successful at substantially delaying transition downstream of the step. Even so, it did not completely mitigate the effect of the step. The 5◦ramp significantly altered the mean flow, significantly reducing the separation region downstream of the step. While this geometry still resulted in increased growth of the stationary crossflow instability, it substantially reduced the amplitude of the unsteady instabilities that grew downstream of the step. In particular, this ramp completely eliminated the low-frequency, traveling crossflow mode that was observed in the other cases.

Jenna L Eppink↗

NASA NTRSDate not supplied

A Large-Eddy Simulation Of Turbulent Flow Over A Backward Facing Step

Large-eddy simulation (LES) was used to study the turbulent flow over a backward facing step. The simulations examine the details of the turbulent flow’s separated and reattaching regions created by the step geometry. An explicit high-order of accuracy/high resolution finite-difference computational fluid dynamics solver was used for both LES and Reynolds-averaged Navier-Stokes (RANS) simulations. The experimental data from the backward facing step experiment of Driver and Seegmiller was used for comparison. Data presented are derived from a RANS simulation using the Spalart-Allmaras turbulence model and LES simulations using the implicit LES assumption on three different grids of varying resolution. The RANS solution agrees with past work. It does an adequate job of predicting the flowfield and reattachment point, but misses details such as the strength of the recirculating region and magnitudes of the Reynolds stresses. The synthetic eddy method was used to provide a turbulent inflow to the quasi-2D LES domains. For the LES, the coarse grid was of insufficient resolution and under-predicted the skin friction coefficient and over-predicted the normal stresses. The finer grid LES results accurately predict the skin friction coefficient and provide more accurate Reynolds stresses. Triple product velocity correlations are also computed from the LES and the finer grid results did a good job predicting the magnitudes of the curves and the shapes were reasonably represented. It is recommended that future work include investigating the turbulent inflow domain length, width of the quasi-2D domain, and additional grid refinement

turbulence↗

NASA NTRSDate not supplied

F-ANG+: A 3-D Augmented-Stencil Face-Averaged Nodal-Gradient Cell-Centered Finite-Volume Method for Hypersonic Flows

We describe the extension of a 2-D simplified face-averaged nodal-gradient (F-ANG) method to 3-D and demonstrate that the 3-D simplified F-ANG method is accomplished by augmenting the nodecentered gradient least squares stencil. This augmented stencil F-ANG method is shown to result in advection and diffusion schemes that are stable for hexahedral, prismatic, pyramidal and tetrahedral cells without having to resort to cell-averaged nodal gradients. In addition, we describe the modifications to the augmented stencil required to support the use of wall function boundary conditions. Finally we describe a consistent, face-stencil based multi-dimensional limiter procedure (MLP), and show it to be fully consistent and compatible with the linearity-preserving unstructured- MUSCL (LP-U-MUSCL) scheme for all values of kappa. These methods and schema are implemented in the cell-centered finite-volume code VULCAN-CFD, which is then used to investigate whether the robustness improvements demonstrated in 2-D carry over to 3-D by computing hypersonic flows using mixed-element grids as well as highly adapted tetrahedral grids.

Weighted Least-Squares↗

NASA NTRSDate not supplied

A Large-Eddy Simulation Of Turbulent Flow Over A Backward Facing Step

Large-eddy simulation (LES) was used to study the turbulent flow over a backward facing step. The simulations examine the details of the turbulent flow's separated and reattaching regions created by the step geometry. An explicit high-order of accuracy/high resolution finite-difference computational fluid dynamics solver was used for both LES and Reynolds-averaged Navier-Stokes (RANS) simulations. The experimental data from the backward facing step experiment of Driver and Seegmiller was used for comparison. Data presented are derived from a RANS simulation using the Spalart-Allmaras turbulence model and LES simulations using the implict LES assumption on three different grids of varying resolution. The RANS solution agrees with past work. It does an adequate job of predicting the flowfield and reattachment point, but misses details such as the strength of the recirculating region and magnitudes of the Reynolds stresses. The synthetic eddy method was used to provide a turbulent inflow to the quasi-2D LES domains. For the LES, the coarse grid was of insufficient resolution and under-predicted the skin friction coefficient and over-predicted the normal stresses. The finer grid LES results accurately predict the skin friction coefficient and provide more accurate Reynolds stresses. Triple product velocity correlations are also computed from the LES and the finer grid results did a good job predicting the magnitudes of the curves and the shapes were reasonably represented. It is recommended that future work include investigating the turbulent inflow domain length, width of the quasi-2D domain, and additional grid refinement.

turbulence↗

NASA NTRS2024

Characterizing Face Sheet/Core Disbonding Using the Single Cantilever Beam Test: Results from an International Round Robin

Test results from an international round robin are presented. The single cantilever beam (SCB) test was used to characterize face sheet/core disbonding in sandwich components in an effort to help standardization. Each of the seven participating laboratories performed a set of five baseline tests using the same protocol, however, using their own specific equipment. In addition, each laboratory performed two sets of tests with altered tests conditions which included using a test fixture with a translating carriage and performing the tests with different loading and unloading speeds. The orientation of the disbond front with respect to the honeycomb core cells was varied and the effect on the fracture toughness was also studied. Additional factors that could influence test results were investigated, such as the use of a saw cut starter disbond as an alternative to Teflon® release film, and the effects of using a face sheet doubler to increase the bending stiffness. For each set of tests, summary results such as load/displacements plots, observed disbond growth location and calculated energy release rates are reported and a comparison of results between labs is presented. Critical strain energy release rate measurements from SCB tests are also compared with measurements made from an alternative test, namely the double cantilever beam with uneven bending moments (DCB-UBM) test, which has been studied extensively at the Technical University of Denmark and proposed as a mixed-mode test standard. A set of recommendations are made with respect to improving the SCB test and a path to standardization is presented.

Ronald Krueger↗

NASA NTRS2025

ISS Radiator Face Sheet Anomaly Investigation and Return to Function

Maintaining sufficient heat rejection on the International Space Station (ISS) is critical to the function of the Low-Earth Orbit station. The External Active Thermal Control System (EATCS) rejects the excess heat generated by the US On-Orbit Segment (USOS) modules. The system uses single-phase liquid ammonia to collect the heat and reject it to six radiators (three on the Starboard side, three on the Port side). Each radiator is made up of eight panels. In September 2008, imagery of the Starboard radiators was conducted and showed one of the panels’ face sheets had peeled up from the internal honeycomb core structure. Out of an abundance of caution, the radiator was isolated from the rest of the EATCS and the ammonia was vented to space. Since the radiator was vented, periodic imagery of all radiator panels was taken to monitor any changes in the face sheet and inspect for other radiator anomalies. In January 2025, after years of trending and inspections, the radiator was reintegrated into the system to increase heat rejection capabilities. This paper will document the multi-year investigation that took place to determine root cause and mitigations implemented to reduce risk to the system. A summary of the data since the investigation will show rationale for reintegrating the radiator even with the damaged panel. The goal of the paper is to document the investigation for historical purposes and provide future programs with findings discovered during the investigation.

Aaron Rodriguez↗

NASA NTRS2026