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DOE OSTI2025

Ultra-light antennas via charge programmed deposition additive manufacturing

Abstract The demand for lightweight antennas in 5 G/6 G communication, wearables, and aerospace applications is rapidly growing. However, standard manufacturing techniques are limited in structural complexity and easy integration of multiple material classes. Here we introduce charge programmed multi-material additive manufacturing platform, offering unparalleled flexibility in antenna design and the capability for rapid printing of intricate antenna structures that are unprecedented or necessitate a series of fabrication routes. Demonstrating its potential, we present a transmitarray antenna composed of an interconnected, multi-layered array of dielectric/conductive S-ring unit cells, reducing 94% mass of conventional antenna configurations. A fully printed circular polarized transmitarray system fed by a source and a Risley prism antenna system operating at 19 GHz both show close alignment between testing results and numerical simulations. This printing method establishes a universal platform, propelling discovery of new antenna designs and enabling data-driven design and optimizations where rapid production of antenna designs is crucial.

Science & Technology - Other Topics↗

NASA NTRS1973

Transmitter and receiver antenna gain analysis for laser radar and communication systems

A comprehensive and fairly self-contained study of centrally obscured optical transmitting and receiving antennas is presented and is intended for use by the laser radar and communication systems designer. The material is presented in a format which allows the rapid and accurate evaluation of antenna gain. The Fresnel approximation to scalar wave theory is reviewed and the antenna analysis proceeds in terms of the power gain. Conventional range equations may then be used to calculate the power budget. The transmitter calculations, resulting in near and far field antenna gain patterns, assumes the antenna is illuminated by a laser operating in the fundamental cavity mode. A simple equation is derived for matching the incident source distribution to a general antenna configuration for maximum on-axis gain. An interpretation of the resultant gain curves allows a number of auxiliary design curves to be drawn which display the losses in antenna gain due to pointing errors and the cone angle of the outgoing beam as a function of antenna size and central obscuration. The use of telescope defocusing as an approach to spreading the beam for target acquisition is compared to some alternate methods.

Klein, B. J.↗

NASA NTRS1975

Design and construction of prototype radio antenna for shortest radio wavelengths

A paraboloid radio antenna of 10.4 meters diameter, 0.41 meter focal length was constructed and its successful completion is described. The surface accuracy of the antenna is at least four times better than any existing antenna in its class size (50 micrometers rms). Antenna design specifications (i.e., for mounting, drive motors, honeycomb structures) are discussed and engineering drawings and photographs of antenna components are shown. The antenna will be used for millimeter-wave interferometry and sub-millimeter wave radiometry over a full frequency range (up to approximately 860 GHz). The antenna will also be moveable (for interferometric use) between reinforced concrete pads by rail. The effects of the weather and gravity on antenna performance are briefly discussed.

Leighton, R. B.↗

NASA NTRS1976

Volumetric pattern analysis of fuselage-mounted airborne antennas

A volumetric pattern analysis of fuselage-mounted airborne antennas at high frequencies was investigated. The primary goal of the investigation was to develop a numerical solution for predicting radiation patterns of airborne antennas in an accurate and efficient manner. An analytical study of airborne antenna pattern problems is presented in which the antenna is mounted on the fuselage near the top or bottom. Since this is a study of general-type commercial aircraft, the aircraft was modeled in its most basic form. The fuselage was assumed to be an infinitely long perfectly conducting elliptic cylinder in its cross-section and a composite elliptic cylinder in its elevation profile. The wing, cockpit, stabilizers (horizontal and vertical) and landing gear are modeled by "N" sided bent or flat plates which can be arbitrarily attached to the fuselage. The volumetric solution developed utilizes two elliptic cylinders, namely, the roll plane and elevation plane models to approximate the principal surface profile (longitudinal and transverse) at the antenna location. With the belt concept and the aid of appropriate coordinate system transformations the solution can be used to predict the volumetric patterns of airborne antennas in an accurate and efficient manner. Applications of this solution to various airborne antenna problems show good agreement with scale model measurements. Extensive data are presented for a microwave landing antenna system.

Yu, C. L.↗

NASA NTRS1982

JPL antenna technology development

Systems-level technology for evolving cost-effective, STS compatible antennas that will be automatically deployed in orbit to perform a variety of missions in the 1985 to 2000 time period is discussed. For large space-based antenna systems, the LSST program has selected deployable antennas for development. The maturity of this class of antenna, demonstrated by the success of smaller size apertures, provides a potential capability for satisfying a significant number of near-term, space-based applications. The offset wrap-rib concept development is the basis of the JPL LSST antenna technology development program. Supporting technology to the antenna concept development include analytical performance prediction, the capability for measuring and evaluating mechanical antenna performance in the intended service environment, and the development of candidate system-level configurations for potential applications utilizing the offset wrap-rib antenna concept.

Freeland, R. E.↗

NASA NTRS1984

Implementation of Large Antennas for Deep Space Mission Support

The large antennas of the DSN support reception of low power telemetry signals from spacecraft (S/C), transmission of high power commands to S/C, and navigation of S/C by precision radiometric data. The specification and design of antennas were driven by the requirement to support those functions with high reliability. The number of antennas required in the DSN is determined by the number of S/C to be supported and their level of activity. A given size antenna aperture can be realized with a single element or by arraying smaller elements with the same total area. That approach can be applied to meeting many DSN requirements. There is a cost vs capability trade-off in arrayed vs single element designs. The operating microwave frequency is an important parameter for the antenna. Major radio astronomy antennas can be arrayed with DSN antennas to increase reception capability. The specification, design, and development of DSN antennas are examined.

Stevens, R.↗

NASA NTRS1985

Hoop/column antenna deployment mechanism overview

The hoop/column antenna program is directed toward the development of a cost effective, large area, self deploying reflector antenna system. Large surface area antenna systems are required in future space missions involving improved land communications, Earth resources observation, and the study of intergalactic energy sources. The hoop/column antenna is a concept where a large antenna system can be packaged within the Space Transportation System (Shuttle) payload bay, launched into Earth orbit where it is released either for deployment as an Earth observation or communications antenna, or boosted into deep space as an intergalactic energy probe. Various mechanisms and support structures are described that are required to deploy the hoop, which is used to support the antenna reflective surface, and the column that is used to position the antenna feeds and the reflector. It also describes a proof-of-concept model (15 meters in diameter) that is currently being ground tested to determine the adequacy of the deployment mechanisms.

Allen, B. B.↗

NASA NTRS1985

Adaptive antenna arrays for satellite communications: Design and testing

When two separate antennas are used with each feedback loop to decorrelate noise, the antennas should be located such that the phase of the interfering signal in the two antennas is the same while the noise in them is uncorrelated. Thus, the antenna patterns and spatial distribution of the auxiliary antennas are quite important and should be carefully selected. The selection and spatial distribution of auxiliary elements is discussed when the main antenna is a center fed reflector antenna. It is shown that offset feeds of the reflector antenna can be used as auxiliary elements of an adaptive array to suppress weak interfering signals. An experimental system is designed to verify the theoretical analysis. The details of the experimental systems are presented.

Gupta, I. J.↗

NASA NTRS1985

Analysis of airborne antenna systems using geometrical theory of diffraction and moment method computer codes

Computer codes have been developed to analyze antennas on aircraft and in the presence of scatterers. The purpose of this study is to use these codes to develop accurate computer models of various aircraft and antenna systems. The antenna systems analyzed are a P-3B L-Band antenna, an A-7E UHF relay pod antenna, and traffic advisory antenna system installed on a Bell Long Ranger helicopter. Computer results are compared to measured ones with good agreement. These codes can be used in the design stage of an antenna system to determine the optimum antenna location and save valuable time and costly flight hours.

Hartenstein, Richard G., Jr.↗

NASA NTRS1989

Optimal Placement Of Multiple Antennas

Computer program based on pair of algorithms selects approximately optimal locations of antennas and approximately optimal number of elements in each antenna of multiple-antenna communication system. Obscuration in field of view at given antenna location taken into account in choice of number of antenna elements mounted there. Directional coverages of combinations of up to four antenna elements computed in search for combination to cover clear portion of field of view. Developed to aid design of antenna system of conceptual space station. Applied to system aboard ship or aircraft, on building in city, or in any location where transmission and reception blocked in some directions from each potential antenna-mounting point.

Shelton, Kyle W.↗

NASA NTRS1989

Structures for remotely deployable precision antennas

Future space missions such as the Earth Science Geostationary Platform (ESGP) will require highly accurate antennas with apertures that cannot be launched fully formed. The operational orbits are often inaccessible to manned flight and will involve expendable launch vehicles such as the Delta or Titan. There is therefore a need for completely deployable antenna reflectors of large size capable of efficiently handling millimeter wave electromagnetic radiation. The parameters for the type of mission are illustrated. The logarithmic plot of frequency versus aperture diameter shows the regions of interest for a large variety of space antenna applications, ranging from a 1500-meter-diameter radio telescope for low frequencies to a 20-meter-diameter infrared telescope. For the ESGP, a major application is the microwave radiometry at high frequencies for atmospheric sounding. Almost all existing large antenna reflectors for space employ a mesh-type reflecting surface. Examples are shown and discussed which deal with the various structural concepts for mesh antennas. Fortunately, those concepts are appropriate for creating the very large apertures required at the lower frequencies for good resolution. The emphasis is on the structural concepts and technologies that are appropriate to fully automated deployment of dish-type antennas with solid reflector surfaces. First the structural requirements are discussed. Existing concepts for fully deployable antennas are then described and assessed relative to the requirements. Finally, several analyses are presented that evaluate the effects of beam steering and segmented reflector design on the accuracy of the antenna.

Hedgepeth, J. M.↗

NASA NTRS1991

A new fabrication method for precision antenna reflectors for space flight and ground test

Communications satellites are using increasingly higher frequencies that require increasingly precise antenna reflectors for use in space. Traditional industry fabrication methods for space antenna reflectors employ successive modeling techniques using high- and low-temperature molds for reflector face sheets and then a final fit-up of the completed honeycomb sandwich panel antenna reflector to a master pattern. However, as new missions are planned at much higher frequencies, greater accuracies will be necessary than are achievable using these present methods. A new approach for the fabrication of ground-test solid-surface antenna reflectors is to build a rigid support structure with an easy-to-machine surface. This surface is subsequently machined to the desired reflector contour and coated with a radio-frequency-reflective surface. This method was used to fabricate a 2.7-m-diameter ground-test antenna reflector to an accuracy of better than 0.013 mm (0.0005 in.) rms. A similar reflector for use on spacecraft would be constructed in a similar manner but with space-qualified materials. The design, analysis, and fabrication of the 2.7-m-diameter precision antenna reflector for antenna ground tests and the extension of this technology to precision, space-based antenna reflectors are described.

Sharp, G. Richard↗

NASA NTRS1990

High-temperature superconductor antenna investigations

The use of superconductors to increase antenna radiation efficiency and gain is examined. Although the gain of all normal-metal antennas can be increased through the use of superconductors, some structures have greater potential for practical improvement than others. Some structures suffer a great degradation in bandwidth when replaced with superconductors, while for others the improvement in efficiency is trivial due to the minimal contribution of the conductor loss mechanism to the total losses, or the already high efficiency of the structure. The following antennas and related structures are discussed: electrically small antennas, impedance matching of antennas, microstrip antennas, microwave and millimeter-wave antenna arrays, and superdirective arrays. The greatest potential practical improvements occur for large microwave and millimeter-wave arrays and the impedance matching of antennas.

Karasack, Vincent G.↗

NASA NTRS1991

Design of an inflatable, optically controlled and fed, phased array antenna

Initial studies on the antenna requirements of the Space Exploration Initiative (SEI) system architecture have indicated the need for large, lightweight antennas. This paper discusses the design of a modular, inflatable, optically controlled and fed phased array antenna suitable for SEI aplications. When high gain antennas are required for space applications, large aperture mesh or collapsible solid antenna reflectors are considered. However, these designs are generally not lightweight, and have complicated deployment mechanisms. Alternatively, the modular, inflatable antenna design discussed here is a lightweight, modular design that incorporates a simple deployment scheme, and after deployment, can be rigidized to enhance its structural integrity. Further, the design features the fiberoptic distribution of both RF and control signals to individual microwave integrated circuit/reflector modules in each of the inflatable, phased array antenna cells. The result of combining these two technologies is a modular, phased array antenna design that is both mechanically and electrically agile and robust.

Kunath, Richard R.↗

NASA NTRS1990

PASS Spacecraft Antenna Technology Assessment

The purpose was to generate estimates of mechanical performance for the classes of spacecraft antenna under construction for application to the Personal Access Satellite System (PASS). These performance data are needed for the support of trade studies involving antenna system development. The classes of antenna considered included: (1) rigid non-deployable antenna structures; (2) mechanical deployable antenna concepts; (3) inflatable deployable antenna concepts; and (4) mesh deployable antenna concepts. The estimates of mechanical performance are presented in terms of structural weight and cost as a function of the reflector size. Estimates of aperture surface precision are presented for a few discrete antenna sizes. The range of reflector size is 1 to 4 meters for non-deployable structures and 2 to 8 meters for deployable structures. The range of reflector surface precision is lambda/30 to lambda/50 for 20 and 30 GHz, respectively.

Freeland, R. E.↗

NASA NTRS1992

Millimeter-wave and terahertz integrated circuit antennas

This paper presents a comprehensive review of integrated circuit antennas suitable for millimeter and terahertz applications. A great deal of research was done on integrated circuit antennas in the last decade and many of the problems associated with electrically thick dielectric substrates, such as substrate modes and poor radiation patterns, have been understood and solved. Several new antennas, such as the integrated horn antenna, the dielectric-filled parabola, the Fresnel plate antenna, the dual-slot antenna, and the log-periodic and spiral antennas on extended hemispherical lenses, have resulted in excellent performance at millimeter-wave frequencies, and are covered in detail in this paper. Also, a review of the efficiency definitions used with planar antennas is given in detail in the appendix.

Rebeiz, Gabriel M.↗

NASA NTRS1948

Determination of Aircraft Antenna Loads Produced by Natural Icing Conditions

A flight investigation was made to determine the effect of distance flown in the icing region, antenna length, and antenna angle on the tension occurring in aircraft antennae while in regions of aircraft icing. The experimental antennas were of lengths ranging from 15 to 43 feet and were placed at angles of 0 deg to 64 deg with the airplane thrust axis. Distances up to 256 miles were flown in diverse icing conditions at true airspeeds from 157 to 214 miles per hour and pressure altitudes at which icing conditions were encountered. The results indicate that: The effect of ice formation on antenna tension increased with the angle of the antennas with the longitudinal axis of the airplane. The maximum tension for antennae having angles from 0 deg to 15 deg was 68 pounds, whereas the maximum tension for antennas having angles of 44 deg and 64 deg was 274 and 438 pounds, respectively.

Kepple, William L↗

NASA NTRS1993

A hybrid finite element-boundary integral for the analysis of cavity-backed antennas of arbitrary shape

This is the final report on this project which was concerned with the analysis of cavity-backed antennas and more specifically spiral antennas. The project was a continuation of a previous analysis, which employed rectangular brick elements, and was, thus, restricted to planar rectangular patch antennas. A total of five reports were submitted under this project and we expect that at least four journal papers will result from the research described in these reports. The abstracts of the four previous reports are included. The first of the reports (028918-1-T) is over 75 pages and describes the general formulation using tetrahedral elements and the computer program. Report 028918-2-T was written after the completion of the computer program and reviews the capability of the analysis and associated software for planar circular rectangular patches and for a rectangular planar spiral. Measurements were also done at the University of Michigan and at Mission Research Corp. for the purpose of validating the software. We are pleased to acknowledge a partial support from Mission Research Corp. in carrying out the work described in this report. The third report (028918-3-T) describes the formulation and partial validation (using 2D data) for patch antennas on a circular platform. The 3D validation and development of the formulation for patch antennas on circular platforms is still in progress. The fourth report (028918-4-T) is basically an invited journal paper which will appear in the 'J. Electromagnetic Waves and Applications' in early 1994. It describes the application of the finite element method in electromagnetics and is primarily based on our work here at U-M. This final report describes the culmination of our efforts in characterizing complex cavity-backed antennas on planar platforms. The report describes for the first time the analysis of non-planar spirals and non-rectangular slot antennas as well as traditional planar patch antennas. The comparisons between measurements and calculations are truly impressive. Another unique aspect of this work is the incorporation of the FFT as part of the BiCG solver by overlaying a structured triangular mesh over the unstructured mesh. The implementation of this BiCG-FFT solution algorithm is important in minimizing the CPU and storage requirements. This final report will be submitted for publication in a refereed journal.

Gong, Jian↗