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NASA's Marshall Space Flight Center has developed a joint that employs a unique spring-loaded mechanism that automatically secures a ball hitch upon insertion into a coupler. This eliminates the need for the locking lever found in most conventional ball joints. Connections made using MSFC's quick-connect joint are easier, safer, and more reliable than those made using conventional ball joints.
NASA Marshall Space Flight Center (MSFC) developed Ultrasonic Stir Welding (USW) to join large pieces of very high-strength metals such as titanium and Inconel. USW, a solid-state weld process, improves current thermal stir welding processes by adding high-power ultrasonic (HPU) energy at 20 kHz frequency. The addition of ultrasonic energy significantly reduces axial, frictional, and shear forces; increases travel rates; and reduces wear on the stir rod, which results in extended stir rod life. The USW process decouples the heating, stirring, and forging elements found in the friction stir welding process allowing for independent control of each process element and, ultimately, greater process control and repeatability. Because of the independent control of USW process elements, closed-loop temperature control can be integrated into the system so that a constant weld nugget temperature can be maintained during welding.
NASA's Marshall Space Flight Center researchers have developed a new, stronger aluminum alloy, ideal for cast aluminum products that have powder or paint-baked thermal coatings. With advanced mechanical properties, the NASA-427 alloy shows greater tensile strength and increased ductility, providing substantial improvement in impact toughness. In addition, this alloy improves the thermal coating process by decreasing the time required for heat treatment. With improvements in both strength and processing time, use of the alloy provides reduced materials and production costs, lower product weight, and better product performance. The superior properties of NASA-427 can benefit many industries, including automotive, where it is particularly well-suited for use in aluminum wheels.
NASA's Marshall Space Flight Center has developed a simple, cost-effective optical method for thin film stress measurements during growth and/or subsequent annealing processes. Stress arising in thin film fabrication presents production challenges for electronic devices, sensors, and optical coatings; it can lead to substrate distortion and deformation, impacting the performance of thin film products. NASA's technique measures in-situ stress using a simple, noncontact fiber optic probe in the thin film vacuum deposition chamber. This enables real-time monitoring of stress during the fabrication process and allows for efficient control of deposition process parameters. By modifying process parameters in real time during fabrication, thin film stress can be optimized or controlled, improving thin film product performance.
NASA is the mission lead for the James Webb Space Telescope (JWST), the next of the “Great Observatories”, scheduled for launch in 2018. It is directly responsible for the integration and test (I&T) program that will culminate in an end-to-end cryo vacuum optical test of the flight telescope and instrument module in Chamber A at NASA Johnson Space Center. Historic Chamber A is the largest thermal vacuum chamber at Johnson Space Center and one of the largest space simulation chambers in the world. Chamber A has undergone a major modernization effort to support the deep cryogenic, vacuum and cleanliness requirements for testing the JWST. This paper describes the steps performed in efforts to convert the existing the 60’s era Liquid Nitrogen System from a forced flow (pumped) process to a natural circulation (thermo-siphon) process. In addition, the paper will describe the dramatic conservation of liquid nitrogen to support the long duration thermal vacuum testing. Lastly, describe the simplistic and effective control system which results in zero to minimal human inputs during steady state conditions.
Final document is attached. NASA is the mission lead for the James Webb Space Telescope (JWST), the next of the "Great Observatories", scheduled for launch in 2021. NASA is directly responsible for the integration and test (I&T) program that culminated in an end-to-end cryo vacuum optical test of the flight telescope and instrument module in Chamber A at NASA Johnson Space Center. Historic Chamber A is the largest thermal vacuum chamber at Johnson Space Center and one of the largest space simulation chambers in the world. Chamber A has undergone a major modernization effort to support the deep cryogenic, vacuum and cleanliness requirements for testing the JWST. This paper describes the upgrades to the Chamber A facility: Thermal Shrouds, Helium Refrigeration, Liquid Nitrogen System, High Vacuum System, Clean Airflow System, and Utilities.
NASA is the mission lead for the James Webb Space Telescope (JWST), the next of the "Great Observatories", scheduled for launch in 2019. It is directly responsible for the integration and test (I&T) program that culminated in an end-to-end cryo vacuum optical test of the flight telescope and instrument module in Chamber A at NASA Johnson Space Center. Historic Chamber A is the largest thermal vacuum chamber at Johnson Space Center and one of the largest space simulation chambers in the world. Chamber A has undergone a major modernization effort to support the deep cryogenic, vacuum and cleanliness requirements for testing the JWST. Chamber A utilizes Liquid Nitrogen as a thermal barrier between the 300 Kelvin vessel wall and the 20 Kelvin helium environmental conditioning shrouds. The 155,000 gallon capacity of the six vessels support long duration testing which support low and deep space simulations for today's testing. This paper describe the challenges of refurbishing six liquid nitrogen bulk storage vessels that are 60 year old. The vessels were refurbished in place and focused primarily on the vacuum annulus. The challenges of vessel research, design engineering and project management will be discussed. The refurbishment of the vessels has extended the life of the vessels for another 35-50 years on the vacuum annulus integrity. The survivability of the bulk storage vessels was tested during the historic hurricane Harvey of 2017 during the 100 day JWST thermal-vacuum test.
The Gravity Recovery and Climate Experiment - Follow-On (GRACE-FO) Mission is a NASA directed mission to continue the goals of the original GRACE mission and provide continuity for the GRACE data set. The GRACE-FO mission is the result of an international cooperation to develop a concept and approach that minimizes cost and risk and maximizes the probability of success through limited changes to the original GRACE system design. The result is a system architecture in which maintenance of heritage is paramount, including heritage derived through the partnership with the German Research Centre for Geosciences (GFZ) in Germany. As a secondary goal, GRACE-FO will carry a Laser Ranging Interferometer (LRI) as a technology demonstration, which will provide laser interferometry measurements of inter-satellite range, complementary to the K/Ka-Band microwave link to demonstrate laser-ranging technology in support of future GRACE-like missions. Another secondary objective is the continuation of GRACE radio occultation measurements.
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Recent developments in global seismic tomography provide three-dimensional views of S-wave structure throughout the mantle.
In 2018 we celebrated 25 years of development of radar altimetry, and the progress achieved by this methodology in the fields of global and coastal oceanography, hydrology, geodesy and cryospheric sciences. Many symbolic major events have celebrated these developments, e.g., in Venice, Italy, the 15th (2006) and 20th (2012) years of progress and more recently, in 2018, in Ponta Delgada, Portugal, 25 Years of Progress in Radar Altimetry. On this latter occasion it was decided to collect contributions of scientists, engineers and managers involved in the worldwide altimetry community to depict the state of altimetry and propose recommendations for the altimetry of the future. This paper summarizes contributions and recommendations that were collected and provides guidance for future mission design, research activities, and sustainable operational radar altimetry data exploitation. Recommendations provided are fundamental for optimizing further scientific and operational advances of oceanographic observations by altimetry, including requirements for spatial and temporal resolution of altimetric measurements, their accuracy and continuity. There are also new challenges and new openings mentioned in the paper that are particularly crucial for observations at higher latitudes, for coastal oceanography, for cryospheric studies and for hydrology. The paper starts with a general introduction followed by a section on Earth System Science including Ocean Dynamics, Sea Level, the Coastal Ocean, Hydrology, the Cryosphere and Polar Oceans and the ‘‘Green” Ocean, extending the frontier from biogeochemistry to marine ecology. Applications are described in a subsequent section, which covers Operational Oceanography, Weather, Hurricane Wave and Wind Forecasting, Climate projection. Instruments’ development and satellite missions’ evolutions are described in a fourth section. A fifth section covers the key observations that altimeters provide and their potential complements, from other Earth observation measurements to in situ data. Section 6 identifies the data and methods and provides some accuracy and resolution requirements for the wet tropospheric correction, the orbit and other geodetic requirements, the Mean Sea Surface, Geoid and Mean Dynamic Topography, Calibration and Validation, data accuracy, data access and handling (including the DUACS system). Section 7 brings a transversal view on scales, integration, artificial intelligence, and capacity building (education and training). Section 8 reviews the programmatic issues followed by a conclusion.
Supported by NASA’s Earth Science Technology Office (ESTO), a new lidar transmitter system is developed under the Wind-Space Pathfinder coherent wind lidar project. It is an efficient Ho:LuLiF master oscillator power amplifier system (MOPA) that is capable of generating 15 watts power and 180 ns pulse width at 200 Hz PRF with excellent beam quality. The laser is injection seeded to provide stable single longitudinal frequency output. The laser beam polarization can be switched between “S” and “P” alternatively. Thus, the “S” and “P” beams can be directed to two separate telescopes at different directions to provide true horizontal wind measurement without a moving part in the lidar system. The laser power, pulse width and beam quality fulfill the space lidar system’s figure-of-merit (FOM) and measurement accuracy requirements.
Supported by NASA’s Earth Science Technology Office (ESTO), a new lidar transmitter system is developed under the Wind-Space Pathfinder coherent wind lidar project. It is an efficient Ho:LuLiF master oscillator power amplifier system (MOPA) that is capable of generating 15 watts power and 180 ns pulse width at 200 Hz PRF with excellent beam quality. The laser is injection seeded to provide stable single longitudinal frequency output. The laser beam polarization can be switched between “S” and “P” alternatively. Thus, the “S” and “P” beams can be directed to two separate telescopes at different directions to provide true horizontal wind measurement without a moving part in the lidar system. The laser power, pulse width and beam quality fulfill the space lidar system’s figure-of-merit (FOM) and measurement accuracy requirements.