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Search indexed NASA NTRS and DOE OSTI research on propulsion, heat transfer, battery materials and energy systems. Follow report and document links to the original sources.

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At least 163 records · Page 9
All sourcesNASA NTRSDOE OSTI
DOE OSTI2022

Developing solid-surface plasma facing components for pilot plants and reactors with replenishable wall claddings and continuous surface conditioning. Part B: required research in present tokamaks

Abstract The companion part A paper (Stangeby et al 2022) reports a number of independent estimates indicating that high-duty-cycle DT tokamaks starting with pilot plants will likely experience rates of net erosion and deposition of solid PFC, plasma facing component, material in the range of 10 3 to 10 4 kg yr −1 , regardless of the material used. The subsequent redeposition of such large quantities of material has the potential for major interference with tokamak operation. Similar levels and issues will be involved if ∼continuous low-Z powder dropping is used for surface conditioning of DT tokamaks, independent of the material used for the PFC armor. In Stangeby et al (2022) (part A) it is proposed that for high-duty-cycle DT tokamaks, non-metallic low-Z refractory materials such as ceramics (graphite, SiC, etc) used as in situ replenishable, relatively thin—of order mm—claddings on a substrate which is resistant to neutron damage could provide a potential solution for protecting the main walls, while reducing the risk of degrading the confined plasma. Assessment of whether such an approach is viable will require information, much of which is not available today. Section 6 of part A identifies a partial list of major physics questions that will need to be answered in order to make an informed assessment. This part B report describes R&D needed to be done in present tokamaks in order to answer many of these questions. Most of the required R&D is to establish better understanding of low-Z slag generation and to identify means to safely manage it. Powder droppers provide a unique opportunity to carry out controlled studies on the management of low-Z slag in current tokamaks, independent of whether their protection tiles use low-Z or high-Z material.

70 PLASMA PHYSICS AND FUSION TECHNOLOGY↗
NASA NTRS1982

Method of repairing surface damage to porous refractory substrates

A damaged porous refractory material coated with a glass coating is repaired by applying hydrolyzed tetraethyl orthosilicate to the damaged area and curing it. A pliable filler comprised of hydrolyzed tetraethyl orthosilicate and powdered refractory substrate is then applied to the area which is then heated.

Ecord, G. M.↗
DOE OSTI2021

Toward high laser power beam manipulation with nanophotonic materials: evaluating thin film damage performance

Nanophotonic materials enable unprecedented control of light-matter interactions, including the ability to dynamically steer or shape wavefronts. Consequently, nanophotonic systems such as metasurfaces have been touted as promising candidates for free-space optical communications, directed energy and additive manufacturing, which currently rely on slow mechanical scanners or electro-optical components for beam steering and shaping. However, such applications necessitate the ability to support high laser irradiances (> kW/cm 2 ) and systematic studies on the high-power laser damage performance of nanophotonic materials and designs are sparse. Here, we experimentally investigate the pulsed laser-induced damage performance (at λ ∼ 1 µm) of model nanophotonic thin films including gold, indium tin oxide, and refractory materials such as titanium nitride and titanium oxynitride. We also model the spatio-thermal dissipation dynamics upon single-pulse illumination by anchoring experimental laser damage thresholds. Our findings show that gold exhibits the best laser damage resistance, but we argue that alternative materials such as transparent conducting oxides could be optimized to balance the tradeoff between damage resistance and optical tunability, which is critical for the design of thermally robust nanophotonic systems. We also discuss damage mitigation and ruggedization strategies for future device-scale studies and applications requiring high power beam manipulation.

36 MATERIALS SCIENCE↗
DOE OSTI2019

A Study on the Interfacial Reaction Between Liquid Iron and MgO-Based Refractories Containing TiO{sub 2}

The interfacial reactions between liquid iron and MgO-based refractories were investigated based on the TiO{sub 2} concentration values. Substrates comprising MgO, MgO-TiO{sub 2} (MT), MgO-Al{sub 2}O{sub 3} (MA), and MgO-Al{sub 2}O{sub 3}, at loadings of 3, 6, 9, 12, and 15 wt pct TiO{sub 2} (MAT3-15), were reacted with liquid iron at 1823 K by using the sessile drop technique. Microscopic analysis by SEM/EDX and the associated thermochemical calculations by Factsage 7.0™ confirmed the reaction mechanisms of different refractory materials. MgO and MT showed higher resistance against liquid iron penetration compared with MA and MAT3-15, which was attributed to the formation of a magnesiowustite (MO (M = Fe, Mg)) layer formed at the interfaces. Increasing the levels of TiO{sub 2} up to 6 wt pct contributed to the denser microstructure of MA. However, the contact angle was lowest for 9 wt pct of TiO{sub 2} and then gradually increased up to 15 wt pct. Chemical reactions generating a liquid slag phase contributed to the fluctuations in contact angle with respect to TiO{sub 2}.

36 MATERIALS SCIENCE↗
NASA NTRS1975

Emission spectrometric arcing procedure with minimal effect of chemical form of sample

Matrix effects related to the chemical form of analyzed materials were studied. An arc in argon was used which was buffered with silver chloride. The effect of chemical form was minimal for a variety of metals, oxides, and carbides representing the most refractory compounds and thermally stable metal-containing molecules. Only four of the most refractory materials known showed significant emission depressions due to incomplete volatilization in the arc system. These results are discussed in terms of vapor pressures of the solid materials placed on the anodes and dissociation reactions of the molecules in the gaseous environment.

Gordon, W. A.↗
NASA NTRS1976

Emission spectrometric arcing procedure with minimal effect of chemical form of sample

This paper describes a study of matrix effects related to the chemical form of materials analyzed. The study was made using an arc in argon buffered with silver chloride. The effect of chemical form was minimal for a variety of metals, oxides, and carbides representing the most refractory compounds and thermally stable metal-containing molecules. Among these, only four of the most refractory materials known showed significant emission depressions due to incomplete volatilization in the arc system. These results are discussed in terms of vapor pressure of the solid materials placed on the anodes and dissociation reactions of the molecules in the gaseous environment.

Gordon, W. A.↗
DOE OSTI2018

Reducing energy consumption and carbon emissions of magnesia refractory products: A life-cycle perspective

China is the largest producer of magnesia refractory materials and products in the world, resulting in significant energy consumption and carbon emissions. This paper analyzes measures to reduce both the energy consumption and carbon emissions in the production phase and use phase, providing a theoretical basis for a sustainable magnesia refractory industry. Results show that the total carbon emissions of carbon-containing magnesia bricks produced with fused magnesia are much higher than those of other products, and the total carbon emissions of both general magnesia brick and magnesia-carbon spray are lower than those of other products. Carbon emissions of magnesia products are mainly concentrated in the production process of magnesia. Manufacturers should select materials with lower environmental impacts and emphasize saving energy and reducing carbon emissions in the magnesia production process. Through scenario analysis we found that CO 2 capture is an effective measure to reduce carbon emissions compared with just improving energy consumption. However, a robust CO 2 market does not currently exist. Policy makers should plan on integrating CO 2 capture in the magnesia industry into a regional CO 2 capture and storage development planning in the long term. In particular, magnesia production is concentrated in a single geographical area which would and thus could take advantage of significant scale effects. Finally, in the use phase, extending the service lifetime reduces carbon emissions over the product lifetime, thus users should attempt to extend the service lifetime of a furnace as a whole. However, results show that it is not advisable to add a large number of repair refractories to extend the lifetime of existing furnaces.

32 ENERGY CONSERVATION, CONSUMPTION, AND UTILIZATI↗
NASA NTRS1991

Innovative techniques for the production of energetic radicals for lunar materials processing including photogeneration via concentrated solar energy

A technique for photo generation of radicals is discussed that can be used in the recovery of oxygen and metals from extraterrestrial resources. The concept behind this work was to examine methods whereby radicals can be generated and used in the processing of refractory materials. In that regard, the focus is on the use of sunlight. Sunlight provides useful energy for processing in the forms of both thermal and quantum energy. A number of experiments were conducted in the chlorination of metals with and without the aid of UV and near UV light. The results of some of those experiments are discussed.

Osborn, D. E.↗
NASA NTRS1986

Hugoniot equation of state of anorthite glass and lunar anorthosite

Twenty-one Hugoniot experiments were conducted on an amorphous material of anorthite composition, in the pressure range 8-120 GPa, using both routine and new methods. Two Hugoniot measurements at about 120 GPa were made on lunar gabbroic anorthosite (Apollo 15,418). Theoretical Hugoniots are constructed for both materials assuming they are disproportionate to their component oxides. These accurately predict the P-p behavior of the lunar anorthosite Hugoniot at 120 GPa and the anorthite glass Hugoniot above 50 GPa, but overestimate the shock temperatures of anorthite glass. The mixed oxide model fails to predict the release paths of either material. It is concluded that the mixed oxide model is a good description of the bulk properties of the high-pressure phases of anorthite, but does not represent the actual phases. A significant enrichment of calcic refractory material in the earth's lower mantle is not precluded by the bulk properties of the anorthite high-pressure phases.

Boslough, M. B.↗
NASA NTRS1992

Metal- and intermetallic-matrix composites for aerospace propulsion and power systems

The requirements for high specific strength refractory materials of prospective military, civil, and space propulsion systems are presently addressed in the context of emerging capabilities in metal- and intermetallic-matrix composites. The candidate systems encompass composite matrix compositions of superalloy, Nb-Zr refractory alloy, Cu-base, and Ti-base alloy types, as well as such intermetallics as TiAl, Ti3Al, NiAl, and MoSi2. The brittleness of intermetallic matrices remains a major consideration, as does their general difficulty of fabrication.

Doychak, J.↗
NASA NTRS2002

Laboratory Studies of Extraterrestrial Ices and PAHs: Making an Astrobiological Silk Purse Out of An Interstellar Sow's Ear

Tremendous strides have been made in our understanding of interstellar material over the past twenty years thanks to significant, parallel developments in observational astronomy and laboratory astrophysics. Today, the composition of dust in the ISM is reasonably well constrained to cold, micron-sized particles of various refractory materials. Shrouded within the protective confines of cold, opaque molecular clouds--the birthplace of stars and planets--these particles secrete mantles of mixed molecular lees whose major components are also well constrained. Finally, amidst the molecular inventory of these ice mantles are likely to be found polycyclic aromatic hydrocarbons (PAHs), whose telltale infrared signature I is now recognized throughout the Universe. However, of what significance is this scenario to the origin of life in our solar system--or any other? The major components of the icy materials observed in interstellar clouds and in our own solar system are uniformly quite simple. In addition, despite the fact that PAHs likely represent the single largest molecular reservoir of organic carbon in evolving planetary systems, they are not what would be considered "biogenic" molecules. Although interesting from a chemical and astrophysical standpoint, in the absence of a mechanism by which these materials can be transformed into more biochemically significant structures, they are of little Astrobiological significance. In this talk, we will begin with a brief review of the nature and abundance of the "raw" population of PAHs and PAH-related materials in the ISM. From there, we will move on to explore our laboratory simulations of the photochemical evolution of realistic mixed molecular ices under conditions which simulate those encountered in the ISM and in evolving planetary systems. Particular attention will be paid to the surprisingly complex array of organic species that are produced in these ices from such a deceptively simple inventory of starting materials. In addition, we will explore the chemistry of PAHs under these conditions and consider its potential for transforming that rich repository of pre-biotic organic "ore" into materials of greater importance to Astrobiology.

Hudgins, Douglas M.↗
NASA NTRS1981

NBS: Materials measurements

Measurement of materials properties and thermophysical properties is described. The topics discussed are: surface tensions and their variations with temperature and impurities; convection during unidirectional solidification: measurement of high temperature thermophysical properties of tungsten liquid and solid; thermodynamic properties of refractory materials at high temperatures; and experimental and theoretical studies in wetting and multilayer adsorption.

Manning, J. R.↗
DOE OSTI2018

A high-pressure X-ray diffraction study of the crystalline phases in calcium aluminate cement paste

Calcium aluminate cement (CAC) has wide application in civil engineering and castable refractory materials. The main binding phases of hardened CAC paste, CaO·Al{sub 2}O{sub 3}·10H{sub 2}O (CAH{sub 10}), inevitably converts to 2CaO·Al{sub 2}O{sub 3}·8H{sub 2}O (C{sub 2}AH{sub 8}), 3CaO·Al{sub 2}O{sub 3}·6H{sub 2}O (C{sub 3}AH{sub 6}) and Al(OH){sub 3} (AH{sub 3}), leading to a significant change in the mechanical properties of the CAC matrix. This work investigates the mechanical properties of the main crystalline components in hydrated and/or converted CAC systems, using synchrotron-radiation-based high-pressure X-ray diffraction. The anisotropic deformations of CaAl{sub 2}O{sub 4} (CA), CAH{sub 10} and C{sub 3}AH{sub 6} along each crystallographic direction are investigated, along with their bulk moduli. The density-driven stiffening hypothesis is validated for the studied phases and other cement-based minerals. An atom-scale topological analysis is proposed to explain the unusually high stiffness of CAH{sub 10}. The results provide fundamental information to understand the mechanical properties of single cement-based phases at molecular level, and enable predicting the changing mechanical properties of converted CAC matrix using homogenization models.

36 MATERIALS SCIENCE↗
NASA NTRS1986

Attaching Metal Fasteners to Silica Tiles

Stress distributed so high load borne. Fastener bonded in densified hole or captured in plug of similar refractory material, which in turn bonded in hole in parent tile. Plug or bonding distributes mechanical load from fastener to broad region surrounding fastener, reducing local stress concentration and likelihood of breakage. Bonded-plug method has been successful in attaching mechanical fasteners to porous silica refractory tiles used on outer surface of Space Shuttle orbiter.

Holt, J. W.↗
DOE OSTI2025

Induction ultrafast sintering

This study proposes and demonstrates induction ultrafast sintering (IUS), which enables rapid densification of refractory and other materials via two contactless modalities: direct IUS (d-IUS), where heating occurs through electromagnetic coupling with the sample, and susceptor IUS (s-IUS), where heating is achieved indirectly via an induction-heated metal case. Ultrahigh heating rates of ∼75 to >450 °C/s and temperatures exceeding 2500 °C are readily achieved. Both d-IUS and s-IUS densify molybdenum to high densities within 120 s, with only ∼1–3 % porosity observed by image analysis. Similarly, 3 mol % yttria-stabilized zirconia (3YSZ) reaches ∼97 % relative density in 30 s via s-IUS. This study further demonstrates ultrafast reactive sintering of two difficult-to-sinter materials: a refractory compositionally complex alloy–carbide (RCCA–CCC) composite, NbMoTaW–(Nb 0.37 Mo 0.11 Ta 0.39 W 0.13 ) 2 C, using d-IUS, and a compositionally complex silicide (CCS), (Mo 1/3 Nb 1/3 Zr 1/3 )Si 2 , using s-IUS. This IUS platform offers a versatile route for high-throughput materials discovery and energy-efficient fabrication of bulk refractory materials.

36 MATERIALS SCIENCE↗
DOE OSTI2025

CFD modeling and simulation for corrosive wear of refractory in molten slag

The development of high-wear resistant refractories having minimal production costs is facilitated by characterizing the wear mechanisms associated with their corrosive wear. Static cup testing is a commonly used method for comparing the corrosion resistance performance of two or more refractory materials. Although the static cup test conditions are not as severe as dynamic tests, this study shows that the thermal gradient present within the system during heating and cooling stages serves to generate movement of the slag leading to mechanical wear. The thermal gradient within the refractory, and between the slag and the refractory, occurs during the ramp stage of the test and lasts until the soaking stage is reached bringing the system to a thermal equilibrium. Using computational fluid dynamics (CFD) capabilities embedded within ANSYS software, this study modelled and quantified the convection currents within the slag and associated shear stresses generated on the refractory walls due to the thermal gradient. A traditional ladle furnace was employed as a case study to verify the results of the studied CFD model. The corrosion rate of the refractory lining was found to depend on the mass transfer coefficient of the refractory dissolution into the slag, and a velocity term which governs the extent of corrosion at any given location. This velocity term is a function of slag viscosity, as well as the concentration gradient and/or temperature gradient at the triple points. In this study, wall shear stress was used as a reliable proxy for identifying high-velocity regions prone to excessive corrosive wear. Elevated wall shear stress near the slag/air and slag/molten steel interfaces align with observed corrosion grooves, which reflects the intensified corrosive wear at these locations.

Ramteke, Rajat Rajat Durgesh Ramteke [University o↗
DOE OSTI2019

Formation of Ohmic back contact for Ag2ZnSn(S,Se)4 photovoltaic devices

Techniques for forming an ohmic back contact for Ag2ZnSn(S,Se)4 photovoltaic devices. In one aspect, a method for forming a photovoltaic device includes the steps of: depositing a refractory electrode material onto a substrate; depositing a contact material onto the refractory electrode material, wherein the contact material includes a transition metal oxide; forming an absorber layer on the contact material, wherein the absorber layer includes Ag, Zn, Sn, and at least one of S and Se; annealing the absorber layer; forming a buffer layer on the absorber layer; and forming a top electrode on the buffer layer. The refractory electrode material may be Mo, W, Pt, Ti, TiN, FTO, and combinations thereof. The transition metal oxide may be TiO2, ZnO, SnO, ZnSnO, Ga2O3, and combinations thereof. A photovoltaic device is also provided.

14 SOLAR ENERGY↗