A novel approach for manufacturing oxide dispersion strengthened (ODS) steel cladding tubes using cold spray technology
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Maier, Benjamin (ORCID:0000000303049128)↗
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Results for “ODS”
Search indexed NASA NTRS and DOE OSTI research on propulsion, heat transfer, battery materials and energy systems. Follow report and document links to the original sources.
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Strain evaluation using a non-contact deformation measurement system in tensile tests of irradiated F82H and 9cr ODS steels
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36 MATERIALS SCIENCE↗
Direct Measurement of Charge Transfer Probability during Photodissociation of Few-keV OD + Beam
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Bagdia, Chandan↗
Characterization of the primary hydration shell of the hydroxide ion with H 2 tagging vibrational spectroscopy of the OH - ∙ (H 2 O) n=2,3 and OD - ∙ (D 2 O) n=2,3 clusters
In this paper, we report the isotope-dependent vibrational predissociation spectra of the H 2 -tagged OH - ∙ (H 2 O) n=2,3 clusters, from which we determine the strongly coordination-dependent energies of the fundamentals due to the OH groups bound to the ion and the intramolecular bending modes of the water molecules. The HOH bending fundamental is completely missing in the delocalized OH - ∙ (H 2 O) binary complex but is recovered upon adding the second water molecule, thereby establishing that the dihydrate behaves as a hydroxide ion solvated by two essentially intact water molecules. The energies of the observed OH stretches are in good agreement with the values predicted by Takahashi and co-workers [Phys. Chem. Chem. Phys. 17, 25505 (2015); 15, 114 (2013)] with a theoretical model that treats the strong anharmonicities at play in this system with explicit coupling between the bound OH groups and the O–O stretching modes on an extended potential energy surface. We highlight a surprising similarity between the spectral signatures of OH - ∙ (H 2 O) 3 and the excess proton analogue, H 3 O + ∙ (H 2 O) 3 , both of which correspond to completed hydration shells around the proton defect. Finally, we discuss the origin of the extreme solvatochromicity displayed by both OH - and H + in the context of the anomalously large “proton polarizabilities” of the H 5 O 2 + and H 3 O 2 - binary complexes.
37 INORGANIC, ORGANIC, PHYSICAL, AND ANALYTICAL CH↗
Freezing of the Lattice in the Kagome Lattice Heisenberg Antiferromagnet Zn-Barlowite ZnCu 3 (OD) 6 FBr
Here, we use 79 Br nuclear quadrupole resonance (NQR) to demonstrate that ultraslow lattice dynamics set in below the temperature scale set by the Cu-Cu superexchange interaction J (≃160 K) in the kagome lattice Heisenberg antiferromagnet Zn-barlowite. The lattice completely freezes below 50 K, and 79 Br NQR line shapes become twice broader due to increased lattice distortions. Moreover, the frozen lattice exhibits an oscillatory component in the transverse spin echo decay, a typical signature of pairing of nuclear spins by indirect nuclear spin-spin interaction. This indicates that some Br sites form structural dimers via a pair of kagome Cu sites prior to the gradual emergence of spin singlets below ~30 K. Our findings underscore the significant roles played by subtle structural distortions in determining the nature of the disordered magnetic ground state of the kagome lattice.
36 MATERIALS SCIENCE↗
Comparison of Fracture Toughness Properties of Advanced Ferritic ODS-Alloys Based on 0.2T C(T) Specimen Tests
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Eiselt, Charles↗
Development of Low Cost Gas Atomization of Precursor Powders for Simplified ODS Alloy Production
A novel gas atomization reaction synthesis (GARS) method was developed in this project to enable production (at our partner’s facility) a precursor Ni-Cr-Y-Ti powder with a surface oxide and an internal rare earth (RE) containing intermetallic compound (IMC) phase. Consolidation and heat-treatment experiments were performed at Ames Lab to promote the exchange of oxygen from the surface oxide to the RE intermetallic to form nano-metric oxide dispersoids. Alloy selection was aided by an internal oxidation and serial grinding experiments at Ames Lab and found that Hf-containing alloys may form more stable dispersoids than Ti-containing alloy, i.e., the Hf-containing system exhibited five different oxide phases and two different intermetallics compared to the two oxide phases and one intermetallic in the Ti-containing alloys. Since the simpler Ti-containing system was less complex to characterize, and make observations on the effects of processing parameters, the Ti-containing system was selected by Ames Lab for experimental atomization trials at our partner. An internal oxidation model was developed at Ames Lab and used to predict the heat treatment times necessary for dispersoid formation as a function of powder size and temperature. A new high-pressure gas atomization (HPGA) nozzle was developed at Ames Lab with the aim of promoting fine powder production at scales similar to that of the high gas-flow and melt-flow of industrial atomizers. The atomization nozzle was characterized using schlieren imaging and aspiration pressure testing at Ames Lab to determine the optimum melt delivery tip geometry and atomization pressure to promote enhanced secondary atomization mechanisms. Six atomization trials were performed at our partner to investigate the effects of: gas atomization pressure and reactive gas concentration on the particle size distribution (PSD) and the oxygen content of the resulting powder. Also, the effect on the rapidly solidified microstructure (as a function of powder size) was investigated at Ames Lab as a function of reactive gas composition and bulk alloy composition. The results indicated that the pulsatile gas atomization mechanism and a significantly enhanced yield of fine powders reported in the literature for this type of process were not observed. Also it was determined that reactive gas may marginally improve the fine powder yield but further experiments are required. The oxygen content in the gas also did not have any detrimental effect on the microstructure (i.e. did not significantly reduce undercooling). On the contrary, the oxygen addition to the atomization gas may have mitigated some potent catalytic nucleation sites, but not enough to significantly alter the microstructure vs. particle size relationship. Overall the downstream injection of oxygen was not found to significantly affect either the particle size distribution or undercooling (as inferred from microstructure and XRD observations) but injection further upstream, including in the gas atomization nozzle, remains to be investigated in later work.
36 MATERIALS SCIENCE↗
Field Evaluation of Real-time Cloud OD Sensor TWST during the DOE ARM TCAP Campaign 2013 Final Campaign Report
The objective of this internal research and development (IRAD)-funded campaign by Aerodyne Research, Inc. was to demonstrate the field-worthiness and assess the performance of a real-time cloud optical depth (COD) sensor (dubbed three-waveband spectrally-agile technique [TWST]) through a side-by-side comparison with proven, ground-based operational sensors currently deployed at the U.S. Department of Energy (DOE) Atmospheric Radiation Measurement (ARM) Climate Research Facility Mobile Facility (AMF) site on the Cape Cod National Seashore for the Two-Column Aerosol Project (TCAP). We anticipated direct comparisons with the Aerosol Robotic Network (AERONET; when in cloud mode) and SAS instruments and expected ancillary data from other sensors such as the Total Sky Imager, the Scanning Cloud Radar, and the Microwave Radiometer to facilitate and validate these comparisons. Because the cloud optical depth retrieval algorithms used by AERONET, solar array spectrometer (SAS), and TWST are totally independent, this deployment provided a unique opportunity to evaluate the field performance of TWST. If the effort proves successful, it may qualify TWST for operational service or additional evaluation effort.
47 OTHER INSTRUMENTATION↗
Field Evaluation of Real-time Cloud OD Sensor TWST during the DOE ARM TCAP Campaign 2013 Final Campaign Report
The objective of this internal research and development (IRAD)-funded campaign by Aerodyne Research, Inc. was to demonstrate the field-worthiness and assess the performance of a real-time cloud optical depth (COD) sensor (dubbed three-waveband spectrally-agile technique [TWST]) through a side-by-side comparison with proven, ground-based operational sensors currently deployed at the U.S. Department of Energy (DOE) Atmospheric Radiation Measurement (ARM) Climate Research Facility Mobile Facility (AMF) site on the Cape Cod National Seashore for the Two-Column Aerosol Project (TCAP). We anticipated direct comparisons with the Aerosol Robotic Network (AERONET; when in cloud mode) and SAS instruments and expected ancillary data from other sensors such as the Total Sky Imager, the Scanning Cloud Radar, and the Microwave Radiometer to facilitate and validate these comparisons. Because the cloud optical depth retrieval algorithms used by AERONET, solar array spectrometer (SAS), and TWST are totally independent, this deployment provided a unique opportunity to evaluate the field performance of TWST. If the effort proves successful, it may qualify TWST for operational service or additional evaluation effort.
54 ENVIRONMENTAL SCIENCES↗
Production of FR Tubing from Advanced ODS Alloys
Significant research is underway to develop LWR nuclear fuels with improved accident tolerance. One of the leading candidate materials for cladding are the FeCrAl alloys. New alloys produced at ORNL called Gen I and Gen II FeCrAl alloys possess excellent oxidation resistance in steam up to 1400°C and in parallel methods are being developed to produce tubing from these alloys. Century tubing continues to produce excellent tubing from FeCrAl alloys. This memo reports receipt of ~21 feet of Gen I FeCrAl alloy tubing. This tubing will be used for future tests including burst testing, mechanical testing and irradiation testing.
36 MATERIALS SCIENCE↗
Complete Status Report Documenting Weld Development for Thin Wall Tubing of ODS Ferritic Alloys
Beginning in 2015, research in the FCRD program began the development of FSW for joining thin sections of 14YWT in the form of thin (0.5 mm) plate and ultimately thin wall tubing. In the previous fiscal year, a ~1 mm thick plate, or sheet, of 14YWT was produced by hot rolling with no edge cracking. The initial FSW experiment was performed on the 1 mm thick plate and involved a bead-on-plate weld in which the spinning pin tool is plunged into the plate surface, but does not penetrate the thickness of the plate, and then travels the length of the plate. The FSW run successfully produced a bead-on-plate stir zone on the 1 mm thick plate of 14YWT, but no characterization studies of the stir zone were performed by the end of FY15. Therefore, the results presented in this report cover the microstructural analysis of the bead-on-plate stir zone and the initial research task on obtaining tensile properties of the stir zone using the digital image correlation (DIC) approach during testing of miniature tensile specimens to assess the quality of the FSW parameters used in the initial experiment. The results of the microstructural characterization study using optical, scanning electron and scanning transmission electron microscopies showed the grain structure in the SZ to have isotropic and irregular shape but very similar size compared to the highly elongated grains oriented horizontally with the plane of the plate that were observed in the unaffected zone of 14YWT. Several cracks oriented horizontally were observed mostly on the retreating side of the SZ in both the SZ and TMAZ. These cracks may have formed due to insufficient pressure being exerted on the top surface of the plate by the shoulder and pin tool during the FSW run. High resolution STEM-EDS analysis showed the presence of the Y-Ti-O particles in the SZ, but that some particles exhibited coarsening. Overall, the FSW parameters used to produce the bead-on-plate SZ in the 0.1 cm thick plate of 14YWT were nearly optimized. The results of the digital image correlation (DIC) analysis of the two SS-Mini-2 tensile specimens fabricated from the 0.1 cm thick plate of 14YWT showed that the specimens exhibited high strength and good ductility. However, strain localization occurred in one of the specimens during the tensile test that was too close to the grips, which invalidated the data from the DIC analysis. This was surprising since the abrupt crack pop-in that occurred in the 0.1 cm thick plate of 14YWT during fabrication by wire EDM suggested that residual stresses were high. Residual stress measurements and the effects of post weld heat treatment on the FSW quality of joined 14YWT plates will be investigated in the next FW work package.
36 MATERIALS SCIENCE↗
Complete Status Report Documenting the Development of Friction Stir Welding for Producing a Butt Joint in Thin Wall Tubing of ODS Alloys
A challenging attempt using friction stir welding to produce a butt joint between two 1.0 mm thick plates of 14YWT was nearly successful. The modified tool pin mostly penetrated the thickness of the adjoined thin plate samples resulting in a small blunt notch on the bottom surface of the butt joint. A bend occurred in the thin plate sample due to formation of stresses from clamping the thin plate sample during FSW. The peak displacement of the bend occurred along the center line of the butt joint. The weld zone showed good microstructure mixing with some flashing mostly on the retreating side that suggested excess heat input by friction between the traveling and spinning tool pin and thin plates of 14YWT. Neutron diffraction experiments were performed on the bent sample of 14YWT to measure the residual stresses in the butt joint on the HB-2B beam line at the Neutron Residual Stress Facility at HFIR. However, the neutron scattering to background noise ratio was very low during data acquisition. Measurements of lattice strains were obtained in the rolling (RD) and normal (ND) directions but not in the extrusion direction (ED) of the thin plate sample. Unfortunately, the quality of the data was not sufficient for determining the residual stresses in the butt joint. From the previous neutron scattering experiments conducted on four hot rolled plates (R1, R2, R3 and R4) of 14YWT, the residual stresses were calculated from lattice strain data and plotted in 2-D color contour maps for ED, RD and ND. The results showed variations in the magnitude and spatial position of residual stresses in the microstructure of the four plates. The magnitude in residual stresses in ED and RD increased gradually with increasing rolling deformation for R1 (50%) to R2 (76%), followed by larger increases in R3 (89%) and R4 (95%). The maximum peaks in residual stresses for R4 was ~710-730 MPa in ED and RD. The residual stresses in ND were below ~300 MPa for each of the 4 rolled plates, with a maximum residual stress in R4 (95%) of ~400 MPa. These results indicated that significant residual stresses representing ~57% of the yield stress of 14YWT (SM13) had accumulated in the 14YWT plate after hot rolling to the 1 mm thickness, which was used in the FSW experiments. The microstructure analysis of the 1.0 mm thick plate of 14YWT containing the butt joint produced by FSW revealed significant changes in the grain structure and texture between the unaffected zone (UZ) of the rolled plate and the butt joint weld. In the UZ, the grains were severely elongated after 95% deformation and mainly possessed the {101} texture component in the ED. Two predominant grain misorientation angles were observed: one consisting of small misorientations of <5º between highly elongated grains and the other consisting of large misorientations of >15º in pockets of small grains that might have formed by dynamic recrystallization processes during rolling of the plate at 1000ºC. The morphology and texture of grains in the heat affected zone (HAZ) were similar to those in UZ, except the grains had coarsened due to excess heat input during FSZ. A population of pores formed and the grains both coarsened and changed to isotropic morphology in the microstructure of the butt joint on both the advancing and retreating sides. The texture of grains in both regions were randomly orientated between the 3 poles {001}, {101} and {111}. The main difference in texture of grains between the advancing side and retreating side was with the misorientation angles of neighboring grains. Most of the grains in the advancing side had misorientation angles of >5º indicating that these grains experienced recrystallization. On the retreating side, areas containing larger grains showed high misorientation angles of >15º compared to areas appearing as bands of grains with misorientation angles of <5º and between 5º-15º. Numerous small pockets of grains with low misorientation angles of <5º were distributed in the microstructure among the grains showing high misorientation angles of >15º. It was determined that the grains associated with low misorientation angles contained sub-grain structures, which was consistent with both recrystallization and recovery mechanisms for grains located on the retreating side of the butt joint. These results demonstrate the complex microstructure that evolves in the microstructure of 14YWT resulting from the input of high temperatures and severe deformations during FSW.
36 MATERIALS SCIENCE↗
Design, Fabrication and Performance Characterization of Near-Surface Embedded Cooling Channels with an Oxide Dispersion Strengthened (ODS) Coating Layer
The primary goal of this research is to develop an innovative approach to provide an immensely improved level of thermal protection for hot-section components, such as turbine airfoils, in modern and future gas turbines. Current and future designs for advanced turbine systems, such as IGCC, advanced Natural Gas Combined Cycle (NGCC), and the emerging supercritical CO 2 (SCO 2 ) systems, are targeting turbine inlet temperatures well beyond the substrate melting temperature, typically ranging from ~ 1400°C-1800°C. Meanwhile, targeted cycle efficiency calls for a reduction of the amount of coolant air significantly below the current level. Hence the development of novel internal airfoil designs that provide a satisfactory level of component durability with affordable coolant management is critical to the further advances of today’s turbine technology. This proposal is a response to this grand challenge.
03 NATURAL GAS↗
Summary of Previous Mechanical Test Data on ODS Alloys 14YWT and OFRAC up to 1000ºC
The Nanostructured Ferritic Alloys (NFA) 14YWT and OFRAC were developed for future fission and fusion nuclear energy reactors requiring high-temperature mechanical properties that are tolerant to extreme neutron irradiation environments. The NFA contain a high concentration of Ti-, Y- and O-enriched nanoclusters (NC) and ultra-fine grains to achieve high temperature strength and creep properties and high sink strength for trapping irradiation induced point defects to minimize hardening and swelling and transmutated He atoms to form intragranular nano-size bubbles that prevent formation of coarse bubbles on grain boundaries that cause embrittlement. The mechanical properties of 14YWT and OFRAC have been acquired from tensile and creep tests conducted in the past at Oak Ridge National Laboratory. The development of 14YWT started in 2000, resulting in the production of numerous heats. Tensile properties were obtained from eleven heats of 14YWT from room temperature to 800ºC. Tensile data for the SM10 heat of 14YWT was extended to 1,000ºC. Initial development of OFRAC occurred in 2016. Tensile tests conducted from room temperature to 800ºC revealed similar properties of OFRAC with those obtained from the newer generation of 14YWT heats. The creep properties of 14YWT-SM10 evaluated using constant stress tensile and load time-to-failure tests at 800ºC showed low minimum creep rates with stresses of 200 and 100 MPa. The single time-to-failure test of 14YWT-SM10 at 800ºC and 100 MPa was terminated after 20,357 hours with no specimen failure and a low creep strain of ~0.24 %. The creep properties of OFRAC determined from strain-rate jump tests at were similar those of 14YWT-SM10. The stress exponent for 14YWT and OFRAC at 800ºC are similar and are consistent with threshold stress behavior. Since both 14YWT and OFRAC are candidates for fuel cladding in future fast reactors, several fabrication studies were recently conducted and have successfully demonstrated that thin wall tubes can be fabricated from 14YWT and OFRAC by cold pilger rolling and high precision tube rolling. The high temperature mechanical properties and feasibility of fabricating thin wall tubes make 14YWT and OFRAC candidates for application as heat pipes in advanced micro-reactors. The purpose of this report is to summarize the previously obtained tensile and creep data at temperatures up to 1000ºC for NFA 14YWT and OFRAC that have been acquired over the past 20 years at ORNL.
22 GENERAL STUDIES OF NUCLEAR REACTORS↗
Ion irradiation testing of 14YWT ODS and HT-9
Ion irradiations were performed to compare a new generation of 14YWT, NFA-2, to the prior generation NFA-1. Irradiations were performed at 450 °C and to a peak dose of 500 dpa. The irradiation condition was chosen as a relevant temperature for scoping for an upcoming JOYO neutron irradiation, and the high dose was chosen to evaluate the exceptional microstructural stability to irradiation induced changes of 14YWT. For comparison, HT-9 was irradiated as the benchmark. Irradiation induced changes to the microstructures were limited for the 14YWT samples and extensive for the HT-9 benchmark.
36 MATERIALS SCIENCE↗
Microstructure investigation of 13Cr-2Mo ODS steel components obtained by high voltage electric discharge compaction technique
Refractory oxide dispersion strengthened 13Cr-2Mo steel powder was successfully consolidated to near theoretical density using high voltage electric discharge compaction. Cylindrical samples with relative density from 90% to 97% and dimensions of 10 mm in diameter and 10–15 mm in height were obtained. Consolidation conditions such as pressure and voltage were varied in some ranges to determine the optimal compaction regime. Three different concentrations of yttria were used to identify its effect on the properties of the samples. It is shown that the utilized ultra-rapid consolidation process in combination with high transmitted energy allows obtaining high density compacts, retaining the initial structure with minimal grain growth. The experimental results indicate some heterogeneity of the structure which may occur in the external layers of the tested samples due to various thermal and electromagnetic in-processing effects. As a result, the choice of the optimal parameters of the consolidation enables obtaining samples of acceptable quality.
36 MATERIALS SCIENCE↗
Direct measurement of the lifetimes and predissociation probabilities for rotational levels of the OH and OD A-2Sigma+ states.
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Elmergreen, B. G.↗