Engineering Papers⌕ Search

SEARCH · Engineering Papers

Results for “Microstructural properties”

Search indexed NASA NTRS and DOE OSTI research on propulsion, heat transfer, battery materials and energy systems. Follow report and document links to the original sources.

Quote a phrase for an exact phrase match. Source license links do not imply unrestricted reuse.

At least 163 records · Page 9

Effect of Volumetric Energy Density on Microstructure and Properties of Grade 300 Maraging Steel Fabricated by Laser Powder Bed Fusion

Here this study investigated the effect of laser powder bed fusion process parameters on the microstructure and properties of maraging steel. The results show that the process parameters can be finetuned to achieve both a high build rate/low hardness and low build rate/high hardness during fabrication, enabling the co-design of components where property gradients are desirable such as an injection molding tool where surface hardness is desired to be higher than the bulk, which needs to have higher fracture toughness.

36 MATERIALS SCIENCE↗

Effect of Forging on Microstructure, Mechanical Properties and Acoustic Emission Characteristics of Al Alloy (2014): 10 wt.% SiC{sub p} Composite

In this paper a systematic study has been undertaken to study the effect of forging on microstructure, mechanical properties and acoustic emission (AE) characteristics of Al alloy (2014)—10 wt.% SiC metal-matrix composites. Hammer forging was carried out at a temperature of 470 °C in an open die, with a deformation ratio of 3.5:1. Microstructural analyses were carried out at three different positions of forged billet. Significant material flow was observed in the sample taken from the sides of the forged billet, but no appreciable material flow was observed at the center of the forged billet. The microstructural characterization showed that forging resulted in cracking of SiC particles in Al alloy (2014)—10 wt.% SiC composite. The AE results during forging showed an increase in AE signal intensity during the initial yielding period and a subsequent decrease in the intensity of AE signals with sudden burst at the end of the forging. The plastic deformation at room temperature was less ductile in nature but at high temperature, appreciable ductility was observed. The FESEM micrographs of fracture surfaces of the tensile specimens showed appreciable clustering of SiC particles during plastic deformation both at room and high temperature.

36 MATERIALS SCIENCE↗

Effects of TiB{sub 2} Particle and Short Fiber Sizes on the Microstructure and Properties of TiB{sub 2}-Reinforced Composite Coatings

In this study, particle and short fiber-reinforced titanium matrix composite coatings are prepared via laser in situ technique using (0.5 and 50 μm) TiB{sub 2} and Ti powder as cladding materials. The microstructure and properties of the composite coatings are studied, and the changing mechanism of the microstructure is discussed. The results reveal that particle agglomeration is prone to appear with using fine TiB{sub 2} particles. Decomposition of the particles preferentially occurs with using coarse TiB{sub 2} particles. The cracks and pores on the surface of the coating are formed at a lower laser energy density. With the increase in the laser energy density, cracking on the surface of the coating diminishes, but the coating exhibits depression behavior. The depression extent of the coating using fine TiB{sub 2} particle as the reinforcement is much less than that of the coating using coarse TiB{sub 2} particle. Moreover, the size of the aggregate and the tendency of cracking can be reduced with the increase in Ti addition. Meanwhile, short TiB fiber bundles are formed by the diffusion mechanism of rod aggregate, and randomly oriented TiB short fibers are formed mainly by the dissolution–precipitation mechanism of fine TiB{sub 2} particles. Moreover, the growth of short TiB fibers can be in an alternating manner between B27 and Bf structures. The micro-hardness and wear resistance of the coatings are evidently higher than that of the titanium alloy substrate. The wear resistance of the large size TiB{sub 2} coating is higher than that of the small size TiB{sub 2} coating under the condition of low load.

36 MATERIALS SCIENCE↗

Effect of Annealing on the Microstructure and Properties of Electron Beam Welded 4J34 Kovar Alloy

Electron beam welding of 4J34 Kovar alloy was conducted, and the microstructure and mechanical properties of the joints in as-welded and postweld annealing treatment (PWAT) states were investigated. The martensitic transformation occurred and led to the generation of α lath martensite due to the rapid cooling in the as-welded condition. After annealing treatment, part of the α martensite transformed to γ austenite and subsequently developed the bulk γ phase and α/γ lamellar microstructures in the fusion zone (FZ) of the postwelded joint. Grains in the heat-affected zone (HAZ) clearly developed and penetrated into the FZ, causing the disappearance of the fusion line between the FZ and the HAZ. All the joints in both the as-welded and PWAT conditions exhibited ductile fracture. The maximum tensile strength of 505 MPa was obtained in the as-welded joint with the welding speed of 150 mm/min. The linear expansion coefficients of the joint and base metal decreased with the increase in temperature. However, the decreasing rate of PWAT joints was lower than that of the as-welded joints.

36 MATERIALS SCIENCE↗

A Comparative Study of the Microstructure, Mechanical Properties and Corrosion Resistance of Ni- or Fe- Based Composite Coatings by Laser Cladding

Ni- and Fe-based composite coatings were laser cladded on 40Cr steel to improve the surface mechanical property and corrosion resistance, respectively. The microstructure and phase composition were analyzed by x-ray diffraction (XRD) and field emission scanning electron microscope (FESEM) equipped with an energy-dispersive spectrometer (EDS). The micro-hardness, tribological properties and electrochemical corrosion behavior of the coatings were evaluated. The results show that the thickness of both the coatings is around 0.7 mm, the Ni-based coating is mainly composed of γ-(Ni, Fe), FeNi{sub 3}, Ni{sub 31}Si{sub 12}, Ni{sub 3}B, CrB and Cr{sub 7}C{sub 3}, and the Fe-based coating is mainly composed of austenite and (Fe, Cr){sub 7}C{sub 3}. Micro-hardness of the Ni-based composite coating is about 960 HV{sub 0.3}, much higher than that of Fe-based coating (357.4 HV{sub 0.3}) and the 40Cr substrate (251 HV{sub 0.3}). Meanwhile, the Ni-based composite coating possesses better wear resistance than the Fe-based coating validated by the worn appearance and the wear loss. Electrochemical results suggested that Ni-based coating exhibited better corrosion resistance than the Fe-based coating. The 40Cr substrate could be well protected by the Ni-based coating.

36 MATERIALS SCIENCE↗

Impact of Thermal Pretreatment Temperatures on Woody Biomass Chemical Composition, Physical Properties and Microstructure

Thermal pretreatment of biomass by torrefaction and low temperature pyrolysis has the potential for generating high quality and more suitable fuels. To utilize a model to describe the complex and dynamic changes taking place during these two treatments for process design, optimization and scale-up, detailed data is needed on the property evolution during treatment of well-defined individual biomass particles. The objectives of this study are to investigate the influence of thermal pretreatment temperatures on wood biomass biochemical compositions, physical properties and microstructure. Wild cherry wood was selected as a model biomass and prepared for this study. The well-defined wood particle samples were consecutively heated at 220, 260, 300, 350, 450 and 550 °C for 0.5 h under nitrogen. Untreated and treated samples were characterized for biochemical composition changes (cellulose, hemicellulose, and lignin) by thermogravimetric analyzer (TGA), physical properties (color, dimensions, weight, density and grindablity), chemical property (proximate analysis and heating value) and microstructural changes by scanning electron microscopy (SEM). Hemicellulose was mostly decomposed in the samples treated at 260 and 300 °C and resulted in the cell walls weakening resulting in improved grindability. The dimensions of the wood were reduced in all directions and shrinkage increased with increased treatment temperature and weight loss. With increased treatment temperature, losses of weight and volume increased and bulk density decreased. The low temperature pyrolyzed wood samples improved solid fuel property with high fuel ratio, which are close to lignite/bituminous coal. Morphology of the wood remained intact through the treatment range but the cell walls were thinner. Lastly, these results will improve the understanding of the property changes of the biomass during pretreatment and will help to develop models for process simulation and potential application of the treated biomass.

09 BIOMASS FUELS↗

Influence of processing on the microstructure and mechanical properties of 14YWT

The investigation of the mechanical alloying (MA) conditions for producing the advanced oxide dispersion strengthened (ODS) 14YWT ferritic alloy led to significant improvements in balancing the strength, ductility and fracture toughness properties while still maintaining the salient microstructural features consisting of ultra-fine grains and high concentration of Y-, Ti- and O-enriched nanoclusters. The implemented changes to the processing conditions included reducing the contamination of the powder during ball milling, applying a pre-extrusion annealing treatment on the ball milled powder and exploring different extrusion temperatures at 850 C (SM170 heat), 1000 C (SM185) and 1150 C (SM200). The microstructural studies of the three 14YWT heats showed similarities in the dispersion of nanoclusters and sub-micron size grains, indicating the microstructure was insensitive to the different extrusion conditions. Compared to past 14YWT heats, the three new heats showed lower strength, but higher ductility levels between 25 and 800 C and significantly higher fracture toughness values between 25 C and 700 C. The lower contamination levels of O, C and N achieved with improved ball milling conditions plus the slightly larger grain size were identified as important factors for improving the balance in mechanical properties of the three heats of 14YWT.

Hoelzer, D. T.↗

Microstructure, mechanical properties and microtexture of friction stir welded S690QL high yield steel

Two try-out campaigns of friction stir welding (FSW) were performed with different friction parameters to join S690QL high yield strength steel. The welds were investigated at macroscopic and microscopic scales using optical and electronic microscopy and microhardness mapping. Welds of the second campaign exhibit microstructures and mechanical properties in accordance with requirements for service use. Microtexture measurements were carried out in different zones of welds by electron backscattered diffraction (EBSD). It is shown that that texture of the bottom of the weld is similar to that of the base metal, suggesting a diffusion bonding mechanism. Finally, the mechanical properties (tensile strength, resilience, bending) were established on the most promising welds. It is shown that it is possible to weld this high yield strength steel using FSW process with satisfactory geometric, microstructural and mechanical properties. - Highlights: •1000 mm ∗ 400 mm ∗ 8 mm S690QL steel plates are joined by friction stir welding (FSW). •Maximum hardness is reduced by optimization of process parameters. •Various microstructures are formed but no martensite after process optimization. •Texture is modified in mechanically affected zones of the weld. •Texture in the bottom of the weld is preserved, suggesting diffusion bonding.

36 MATERIALS SCIENCE↗

Microstructure and Properties of Fe{sub 3}Al-Fe{sub 3}AlC{sub x} Composite Prepared by Reactive Liquid Processing

A Fe{sub 3}Al-Fe{sub 3}AlC{sub x} composite was prepared using reactive liquid processing (RLP) through controlled mixture of carbon steel and aluminum in the liquid state. The microstructure and phases of the composite were assessed using X-ray diffraction, scanning electron microscopy, energy-dispersive X-ray spectroscopy, optical microscopy, and differential scanning calorimetry. In addition, the density, hardness, microhardness, and elastic modulus were evaluated. The Fe{sub 3}Al-Fe{sub 3}AlC{sub x} composite consisted of 65 vol pct Fe{sub 3}Al and 35 vol pct Fe{sub 3}AlC{sub x} (κ). The κ phase contained 10.62 at. pct C, resulting in the stoichiometry Fe{sub 3}AlC{sub 0.475}. The elastic modulus of the Fe{sub 3}Al-Fe{sub 3}AlC{sub 0.475} composite followed the rule of mixtures. The RLP technique was shown to be capable of producing Fe{sub 3}Al-Fe{sub 3}AlC{sub 0.475} with a microstructure and properties similar to those achieved using other processing techniques reported in the literature.

36 MATERIALS SCIENCE↗

A data-driven framework for permeability prediction of natural porous rocks via microstructural characterization and pore-scale simulation

Understanding the microstructure–property relationships of porous media is of great practical significance, based on which macroscopic physical properties can be directly derived from measurable microstructural informatics. However, establishing reliable microstructure–property mappings in an explicit manner is difficult, due to the intricacy, stochasticity, and heterogeneity of porous microstructures. In this paper, a data-driven computational framework is presented to investigate the inherent microstructure–permeability linkage for natural porous rocks, where multiple techniques are integrated together, including microscopy imaging, stochastic reconstruction, microstructural characterization, pore-scale simulation, feature selection, and data-driven modeling. A large number of 3D digital rocks with a wide porosity range are acquired from microscopy imaging and stochastic reconstruction techniques. A broad variety of morphological descriptors are used to quantitatively characterize pore microstructures from different perspectives, and they compose the raw feature pool for feature selection. Here high-fidelity lattice Boltzmann simulations are conducted to resolve fluid flow passing through porous media, from which reliable permeability references are obtained. The optimal feature set that best represents permeability is identified through a performance-oriented feature selection process, upon which a cost-effective surrogate model is rapidly fitted to approximate the microstructure-permeability mapping via data-driven modeling. This surrogate model exhibits great advantages over empirical/analytical formulas in terms of prediction accuracy and generalization capacity, which can predict reliable permeability values spanning four orders of magnitude. Besides, feature selection also greatly enhances the interpretability of the data-driven prediction model, from which new insights into the mechanism of how microstructural characteristics determine intrinsic permeability are obtained.

58 GEOSCIENCES↗

Mechanical Properties and Microstructure Evolution During Bending–Unbending Deformation of Pure Titanium Sheet

In this study, the pure titanium sheets with thickness of 1 mm are deformed 1-5 times in the form of bending–unbending cyclic deformation. The bending angles before and after unbending are 120° and 180°, respectively. Mechanical properties of samples during cyclic deformation, including M/(BH){sup 2}-surface strain curve and spring back in each bending cycle, have been investigated. Moreover, the twinning/detwinning behavior and texture evolution in three typical bending layers (i.e., the tensile layer, neutral layer and compressive layer) in cyclic deformation have been tested by EBSD and TEM, and analyzed systematically. The results indicate that the most intensive twins, consist of similar proportion of tensile and compressive ones, distribute in the inner layer after 1st bending. While they disappear almost entirely after 1st unbending. The twins in outer layer could also be detwinned, and the new twins could be activated during 1st unbending. Besides, the twin density increases obviously and the residual twins could not be detwinned clearly after multiple passes of cyclic deformation. Moreover, the Schmid factor along the σ{sub 2} direction functions in the activation of twin variants regardless of the three-direction stress states.

36 MATERIALS SCIENCE↗

Microstructure, Mechanical Properties and Corrosion Behavior of Porous Mg-6 wt.% Zn Scaffolds for Bone Tissue Engineering

Porous Mg-based scaffolds have been extensively researched as biodegradable implants due to their attractive biological and excellent mechanical properties. In this study, porous Mg-6 wt.% Zn scaffolds were prepared by powder metallurgy using ammonium bicarbonate particles as space-holder particles. The effects of space-holder particle content on the microstructure, mechanical properties and corrosion resistance of the Mg-6 wt.% Zn scaffolds were studied. The mean porosity and pore size of the open-cellular scaffolds were within the range 6.7-52.2% and 32.3-384.2 µm, respectively. Slight oxidation was observed at the grain boundaries and on the pore walls. The Mg-6 wt.% Zn scaffolds were shown to possess mechanical properties comparable with those of natural bone and had variable in vitro degradation rates. Increased content of space-holder particles negatively affected the mechanical behavior and corrosion resistance of the Mg-6 wt.% Zn scaffolds, especially when higher than 20%. These results suggest that porous Mg-6 wt.% Zn scaffolds are promising materials for application in bone tissue engineering.

36 MATERIALS SCIENCE↗

Effect of Ce addition on the microstructure and properties of Al-Cu-Mn-Mg-Fe lithium battery shell alloy

Highlights: • Al{sub 6}(Mn, Fe) particles could be remarkably refined by Ce alloying. • Ce addition to the alloy promoted precipitation of S' phase. • Ce-containing alloy had higher tensile strength than that of Ce-free alloy. • Ce-containing alloy had positive corrosion potential and lower corrosion current density. - Abstract: Effect of Ce addition on the microstructures, mechanical properties and electrochemical properties of Al-Cu-Mn-Mg-Fe lithium battery alloy was investigated by optical microscope (OM), X-ray diffraction (XRD), scanning electron microscopy (SEM), transmission electron microscopy (TEM), tensile testing and electrochemical testing. Experimental results indicate that Ce addition resulted in the formation of Al{sub 8}Cu{sub 4}Ce phase in the Al-Cu-Mn-Mg-Fe alloy. The Ce-containing precipitates nucleated and grew up along the surface of Al{sub 6}(Mn, Fe) precipitates. Al{sub 6}(Mn, Fe) precipitates could be remarkably refined by Ce alloying. The aging precipitation behavior of S' phases could be promoted after Ce addition to the alloy. In comparison with Ce-free alloy, the Ce-containing alloy had higher tensile strength at both low temperature and elevated temperature. Especially at 200 °C, the yield strength and tensile strength of Ce-containing alloy substantially increased by 23.4% and 27.08%, respectively. Potentiodynamic polarization testing indicated that the Ce-containing alloy had a more positive corrosion potential and a lower corrosion current density.

36 MATERIALS SCIENCE↗

Computational Tools for Additive Manufacture of Tailored Microstructure and Properties

Additive manufacturing has the potential to revolutionize industrial hardware and unlock efficiency gains through the fabrication of geometries and architectures not possible by conventional processing. Currently most additive builds use a single set of process parameters (e.g. laser power and scan speed) which results in a part with a homogenous microstructure that provides a singular performance level. To move beyond this state, Raytheon Technologies Research Center worked to create a set of computational tools to track material evolution through each step of the additive process. Computational fluid dynamics and phase field models for microstructure evolution as a function of processing parameters, and crystal plasticity models fully coupling microstructure and mechanical properties for performance predictions were leveraged to establish a connection between additive parameters and the final microstructure. This framework was utilized to tailor spatially-varying mechanical properties in a part by appropriately controlling the microstructure evolution during the additive process. Specifically, a turbine blade was 3D printed from nickel superalloy IN718 using laser powder bed fusion with coarse grains in the airfoil section which experiences the highest temperatures and is creep limited while finer grains were printed in the root of the blade which experience higher stresses but at lower temperatures and is therefore fatigue limited. The benefit of being able to intentionally insert coarse grains in the high temperature region of the blade was showcased with a microstructure sensitive creep model that indicates longer creep life for coarser grains.

20 FOSSIL-FUELED POWER PLANTS↗

Temperature and time effects of post-weld heat treatments on tensile properties and microstructure of Zircaloy-4

Opportunities exist to expand the application of Zircaloy-4 (Zry-4) into lower-temperature (<100°C) applications. Welded areas within these structures are potential failure points and post-weld heat treatments (PWHTs) are not yet standardized for application in this temperature range. Zry-4 tungsten inert gas (TIG) welds were given PWHTs from 450-900°C with hold times from 0.5-48 hours to investigate changes to tensile properties and microstructure. Treatment of 800°C for 1 hour was found to produce the most ductile material, measured by total elongation of the tensile bar (16.5%). Furthermore, both PWHT time and temperature were observed to increase total elongation, except in extreme (>800°C or >18hours) cases, but the effect of temperature was stronger. The second order cumulative annealing parameter shows a trend with tensile properties. Average grain sizes in the fusion zone and heat affected zone did not change under any of the PWHTs until the development of an undesirable blocky-alpha phase, which was only observed to form in the heat affected zones for hold times greater than 18hr at 800°C.

36 MATERIALS SCIENCE↗

Chapter 4 - Research Tools: Microstructure, Mechanical Properties, and Computational Thermodynamics

The purpose of this Chapter is to provide an overview of the research tools that are available to evaluate the response of materials that are subject to atomic displacements caused by fast particle irradiation. The major focus is on metals employed in structural components in operating or planned nuclear fission and fusion reactors. Understanding, predicting and characterising the changes in material properties under irradiation requires the ability to characterise the irradiation-induced microstructure at and above the atomic scale, and the ability to relate such changes to the observed degradation in performance sustaining properties. Thus, any discussion of research tools necessarily involves microstructural characterization techniques and mechanical property characterization techniques. In addition, computational thermodynamics (and related multiscale, multiphysics modeling) can also be considered characterization tools since they enable the study of the thermodynamically and kinetically mediated mechanisms (influenced by the irradiation environment) that affect microstructural evolution. Hence, this chapter also contains a brief review of computational thermodynamics.

English, Colin A.↗

Effects of Sn addition on the microstructure, mechanical properties and corrosion behavior of Ti–Nb–Sn alloys

Ti and Ti alloys are widely used in restorative surgery because of their good biocompatibility, enhanced mechanical behavior and high corrosion resistance in physiological media. The corrosion resistance of Ti-based materials is due to the spontaneous formation of the TiO{sub 2} oxide film on their surface, which exhibits elevated stability in biological fluids. Ti–Nb alloys, depending on the composition and the processing routes to which the alloys are subjected, have high mechanical strength combined with low elastic modulus. The addition of Sn to Ti–Nb alloys allows the phase transformations to be controlled, particularly the precipitation of ω phase. The aim of this study is to discuss the microstructure, mechanical properties and corrosion behavior of cast Ti–Nb alloys to which Sn has been added. Samples were centrifugally cast in a copper mold, and the microstructure was characterized using optical microscopy, scanning electron microscopy and X-ray diffractometry. Mechanical behavior evaluation was performed using Berkovich nanoindentation, Vickers hardness and compression tests. The corrosion behavior was evaluated in Ringer's solution at room temperature using electrochemical techniques. The results obtained suggested that the physical, mechanical and chemical behaviors of the Ti–Nb–Sn alloys are directly dependent on the Sn content. - Graphical abstract: Effects of Sn addition to the Ti–30Nb alloy on the elastic modulus. - Highlights: • Sn addition causes reduction of the ω phase precipitation. • Minimum Vickers hardness and elastic modulus occurred for 6 wt.% Sn content. • Addition of 6 wt.% Sn resulted in maximum ductility and minimum compression strength. • All Ti–30Nb–XSn (X = 0, 2, 4, 6, 8 and 10%) alloys are passive in Ringer's solution. • Highest corrosion resistance was observed for 6 wt.% Sn content.

36 MATERIALS SCIENCE↗

The effect of carbon on the microstructures, mechanical properties, and deformation mechanisms of thermo-mechanically treated Fe 40.4 Ni 11.3 Mn 34.8 Al 7.5 Cr 6 high entropy alloys

We investigated the effects of cold rolling followed by annealing on the mechanical properties and dislocation substructure evolution of undoped and 1.1 at. % carbon-doped Fe 40.4 Ni 11.3 Mn 34.8 Al 7.5 Cr 6 high entropy alloys (HEAs). X-ray diffraction, scanning electron microscopy (SEM), transmission electron microscopy (TEM) and atom probe tomography (APT) were employed to characterize the microstructures. The as-cast HEAs were coarse-grained and single phase f.c.c., whereas the thermo-mechanical treatment caused recrystallization (to fine grain sizes) and precipitation (a B2 phase for the undoped HEA; and a B2 phase, and M 23 C 6 and M 7 C 3 carbides for the C-doped HEA). Carbon, which was found to have segregated to the grain boundaries using APT, retarded recrystallization. The reduction in grain size resulted in a sharp increase in strength, while the precipitation, which produced only a small increase in strength, probably accounted for the small decrease in ductility for both undoped and C-doped HEAs. For both undoped and C-doped HEAs, the smaller grain-sized material initially exhibited higher strain hardening than the coarse-grained material but showed a much lower strain hardening at large tensile strains. Wavy slip in the undoped HEAs and planar slip in C-doped HEAs were found at the early stages of deformation irrespective of grain size. At higher strains, dislocation cell structures formed in the 19 μm grain-sized undoped HEA, while microbands formed in the 23 μm grain-sized C-doped HEA. Conversely, localized dislocation clusters were found in both HEAs at the finest grain sizes (5 μm). The inhibition of grain subdivision by the grain boundaries and precipitates lead to the transformation from regular dislocation configurations consisting of dislocation-cells and microbands to irregular dislocation configurations consisting of localized dislocation clusters, which further account for the decrease in ductility. Our investigation of the formation mechanism and strain hardening of dislocation cells and microbands could benefit future structural material design.

36 MATERIALS SCIENCE↗