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At least 163 records · Page 9

Investigation of Control System and Display Variations on Spacecraft Handling Qualities for Docking with Stationary and Rotating Targets

This paper documents the investigation into the manual docking of a preliminary version of the Crew Exploration Vehicle with stationary and rotating targets in Low Earth Orbit. The investigation was conducted at NASA Langley Research Center in the summer of 2008 in a repurposed fixed-base transport aircraft cockpit and involved nine evaluation astronauts and research pilots. The investigation quantified the benefits of a feed-forward reaction control system thruster mixing scheme to reduce translation-into-rotation coupling, despite unmodeled variations in individual thruster force levels and off-axis center of mass locations up to 12 inches. A reduced rate dead-band in the phase-plane attitude controller also showed some promise. Candidate predictive symbology overlaid on a docking ring centerline camera image did not improve handling qualities, but an innovative attitude status indicator symbol was beneficial. The investigation also showed high workload and handling quality problems when manual dockings were performed with a rotating target. These concerns indicate achieving satisfactory handling quality ratings with a vehicle configuration similar to the nominal Crew Exploration Vehicle may require additional automation.

Jackson, E. Bruce↗

An Investigation of Large Tilt-Rotor Short-Term Attitude Response Handling Qualities Requirements in Hover

A piloted simulation investigation was conducted using the NASA Ames Vertical Motion Simulator to study the impact of pitch, roll and yaw attitude bandwidth and phase delay on handling qualities of large tilt-rotor aircraft. Multiple bandwidth and phase delay pairs were investigated for each axis. The simulation also investigated the effect that the pilot offset from the center of gravity has on handling qualities. While pilot offset does not change the dynamics of the vehicle, it does affect the proprioceptive and visual cues and it can have an impact on handling qualities. The experiment concentrated on two primary evaluation tasks: a precision hover task and a simple hover pedal turn. Six pilots flew over 1400 data runs with evaluation comments and objective performance data recorded. The paper will describe the experiment design and methodology, discuss the results of the experiment and summarize the findings.

Malcipa, Carlos↗

Information Handling is the Problem

This slide presentation reviews the concerns surrounding the automation of information handling. There are two types of decision support software that supports most Space Station Flight Controllers. one is very simple, and the other is very complex. A middle ground is sought. This is the reason for the Human Centered Autonomous and Assistant Systems Testbed (HCAAST) Project. The aim is to study flight controllers at work, and in the bigger picture, with particular attention to how they handle information and how coordination of multiple teams is performed. The focus of the project is on intelligent assistants to assist in handling information for the flight controllers.

Malin, Jane T.↗

Handling Qualities Prediction of an F-16XL-Based Reduced Sonic Boom Aircraft

A major goal of the Supersonics Project under NASA s Fundamental Aeronautics program is sonic boom reduction of supersonic aircraft. An important part of this effort is development and validation of sonic boom prediction tools used in aircraft design. NASA Dryden s F- 16XL was selected as a potential testbed aircraft to provide flight validation. Part of this task was predicting the handling qualities of the modified aircraft. Due to the high cost of modifying the existing F-16XL control laws, it was desirable to find modifications that reduced the aircraft sonic boom but did not degrade baseline aircraft handling qualities allowing for the potential of flight test without changing the current control laws. This was not a requirement for the initial modification design work, but an important consideration for proceeding to the flight test option. The primary objective of this work was to determine an aerodynamic and mass properties envelope of the F-16XL aircraft. The designers could use this envelope to determine the effect of proposed modifications on aircraft handling qualities.

Cogan, Bruce↗

Improved Lunar Lander Handling Qualities Through Control Response Type and Display Enhancements

A piloted simulation that studied the handling qualities for a precision lunar landing task from final approach to touchdown is presented. A vehicle model based on NASA's Altair Lunar Lander was used to explore the design space around the nominal vehicle configuration to determine which combination of factors provides satisfactory pilot-vehicle performance and workload; details of the control and propulsion systems not available for that vehicle were derived from Apollo Lunar Module data. The experiment was conducted on a large motion base simulator. Eight Space Shuttle and Apollo pilot astronauts and three NASA test pilots served as evaluation pilots, providing Cooper-Harper ratings, Task Load Index ratings and qualitative comments. Each pilot flew seven combinations of control response types and three sets of displays, including two varieties of guidance and a nonguided approach. The response types included Rate Command with Attitude Hold, which was used in the original Apollo Moon landings, a Velocity Increment Command response type designed for up-and-away flight, three response types designed specifically for the vertical descent portion of the trajectory, and combinations of these. It was found that Velocity Increment Command significantly improved handling qualities when compared with the baseline Apollo design, receiving predominantly Level 1 ratings. This response type could be flown with or without explicit guidance cues, something that was very difficult with the baseline design, and resulted in approximately equivalent touchdown accuracies and propellant burn as the baseline response type. The response types designed to be used exclusively in the vertical descent portion of the trajectory did not improve handling qualities.

Mueller, Eric Richard↗

Orion Handling Qualities During ISS Rendezvous and Docking

The Orion spacecraft was designed to rendezvous with multiple vehicles in low earth orbit (LEO) and beyond. To perform the required rendezvous and docking task, Orion must provide enough control authority to perform coarse translational maneuvers while maintaining precision to perform the delicate docking corrections. While Orion has autonomous docking capabilities, it is expected that final approach and docking operations with the International Space Station (ISS) will initially be performed in a manual mode. A series of evaluations was conducted by NASA and Lockheed Martin at the Johnson Space Center to determine the handling qualities (HQ) of the Orion spacecraft during different docking and rendezvous conditions using the Cooper-Harper scale. This paper will address the specifics of the handling qualities methodology, vehicle configuration, scenarios flown, data collection tools, and subject ratings and comments. The initial Orion HQ assessment examined Orion docking to the ISS. This scenario demonstrates the Translational Hand Controller (THC) handling qualities of Orion. During this initial assessment, two different scenarios were evaluated. The first was a nominal docking approach to a stable ISS, with Orion initializing with relative position dispersions and a closing rate of approximately 0.1 ft/sec. The second docking scenario was identical to the first, except the attitude motion of the ISS was modeled to simulate a stress case ( 1 degree deadband per axis and 0.01 deg/sec rate deadband per axis). For both scenarios, subjects started each run on final approach at a docking port-to-port range of 20 ft. Subjects used the THC in pulse mode with cues from the docking camera image, window views, and range and range rate data displayed on the Orion display units. As in the actual design, the attitude of the Orion vehicle was held by the automated flight control system at 0.5 degree deadband per axis. Several error sources were modeled including Reaction Control System (RCS) jet angular and position misalignment, RCS thrust magnitude uncertainty, RCS jet force direction uncertainty due to self plume impingement, and Orion center of mass uncertainty.

Hart, Jeremy J.↗

Sample Acquisition and Handling System from a Remote Platform

A system has been developed to acquire and handle samples from a suspended remote platform. The system includes a penetrator, a penetrator deployment mechanism, and a sample handler. A gravity-driven harpoon sampler was used for the system, but other solutions can be used to supply the penetration energy, such as pyrotechnic, pressurized gas, or springs. The deployment mechanism includes a line that is attached to the penetrator, a spool for reeling in the line, and a line engagement control mechanism. The penetrator has removable tips that can collect liquid, ice, or solid samples. The handling mechanism consists of a carousel that can store a series of identical or different tips, assist in penetrator reconfiguration for multiple sample acquisition, and deliver the sample to a series of instruments for analysis. The carousel sample handling system was combined with a brassboard reeling mechanism and a penetrator with removable tips. It can attach the removable tip to the penetrator, release and retrieve the penetrator, remove the tip, and present it to multiple instrument stations. The penetrator can be remotely deployed from an aerobot, penetrate and collect the sample, and be retrieved with the sample to the aerobot. The penetrator with removable tips includes sample interrogation windows and a sample retainment spring for unconsolidated samples. The line engagement motor can be used to control the penetrator release and reeling engagement, and to evenly distribute the line on the spool by rocking between left and right ends of the spool. When the arm with the guiding ring is aligned with the spool axis, the line is free to unwind from the spool without rotating the spool. When the arm is perpendicular to the spool axis, the line can move only if the spool rotates.

Badescu, Mircea↗

Handling Qualities of Model Reference Adaptive Controllers with Varying Complexity for Pitch-Roll Coupled Failures

Three model reference adaptive controllers (MRAC) with varying levels of complexity were evaluated on a high performance jet aircraft and compared along with a baseline nonlinear dynamic inversion controller. The handling qualities and performance of the controllers were examined during failure conditions that induce coupling between the pitch and roll axes. Results from flight tests showed with a roll to pitch input coupling failure, the handling qualities went from Level 2 with the baseline controller to Level 1 with the most complex MRAC tested. A failure scenario with the left stabilator frozen also showed improvement with the MRAC. Improvement in performance and handling qualities was generally seen as complexity was incrementally added; however, added complexity usually corresponds to increased verification and validation effort required for certification. The tradeoff between complexity and performance is thus important to a controls system designer when implementing an adaptive controller on an aircraft. This paper investigates this relation through flight testing of several controllers of vary complexity.

Schaefer, Jacob↗

Handling Qualities of a Large Civil Tiltrotor in Hover using Translational Rate Command

A Translational Rate Command (TRC) control law has been developed to enable low speed maneuvering of a large civil tiltrotor with minimal pitch changes by means of automatic nacelle angle deflections for longitudinal velocity control. The nacelle actuator bandwidth required to achieve Level 1 handling qualities in hover and the feasibility of additional longitudinal cyclic control to augment low bandwidth nacelle actuation were investigated. A frequency-domain handling qualities criterion characterizing TRC response in terms of bandwidth and phase delay was proposed and validated against a piloted simulation conducted on the NASA-Ames Vertical Motion Simulator. Seven experimental test pilots completed evaluations in the ADS-33E-PRF Hover Mission Task Element (MTE) for a matrix of nacelle actuator bandwidths, equivalent rise times and control response sensitivities, and longitudinal cyclic control allocations. Evaluated against this task, longitudinal phase delay shows the Level 1 boundary is around 0.4 0.5 s. Accordingly, Level 1 handling qualities were achieved either with a nacelle actuator bandwidth greater than 4 rad/s, or by employing longitudinal cyclic control to augment low bandwidth nacelle actuation.

Malpica, Carlos A.↗

Piloted Simulation Assessment of the Impact of Flexible Structures on Handling Qualities of Generic Supersonic Aircraft

The NASA Langley Research Center Cockpit Motion Facility (CMF) was used to conduct a piloted simulation assessment of the impact of flexible structures on flying qualities. The CMF was used because of its relatively high bandwidth, six degree-of-freedom motion capability. Previous studies assessed and attempted to mitigate the effects of multiple dynamic aeroservoelastic modes (DASE). Those results indicated problems existed, but the specific cause and effect was difficult to ascertain. The goal of this study was to identify specific DASE frequencies, damping ratios, and gains that cause degradation in handling qualities. A generic aircraft simulation was developed and designed to have Cooper-Harper Level 1 handling qualities when flown without DASE models. A test matrix of thirty-six DASE modes was implemented. The modes had frequencies ranging from 1 to 3.5 Hz and were applied to each axis independently. Each mode consisted of a single axis, frequency, damping, and gain, and was evaluated individually by six subject pilots with test pilot backgrounds. Analysis completed to date suggests that a number of the DASE models evaluated degrade the handling qualities of this class of aircraft to an uncontrollable condition.

Stringer, Mary T.↗

Ultrapure Water System at JSC for High Purity Cleaning of Flight Hardware, Astromaterial Handling Tools and Solar Wind Samples

Use of Ultrapure Water (UPW) for cleaning of astromaterial sample handling tools and containers was driven by the discontinuation of Freon 113 as a cleaning solvent, due to environmental concerns. Freon 113, recycled using distillation, was very effective at removing organic residues from sample handling hardware. The initial switch to high purity water for astromaterial tool cleaning was modeled after efforts at White Sands Test Facility (WSTF) and current semiconductor UPW production practices in the early 1990s. JSC curation’s first system was comprised of ion exchange polishing cylinders, 55 gallon PVDF-lined storage tank, a few tens of feet of PVDF piping, UV and particle filtration, and this system supported cleaning for lunar, meteorite and Cosmic Dust collectors lab operations. By 2000 a major expansion and upgrade was providing UPW of quality E-1 (ASTM D5127-90) or better at 10 gpm for cleaning of the Genesis solar wind payload for flight, in addition to sample handling tools for other astromaterials. This expansion included a 1000 gallon storage tank and several hundred feet of PVDF piping located in B. 31 and 31N. An extra reverse osmosis process unit was added to incoming water in 2005. Subsequently several major components were replaced, and in anticipation of adding new labs, an enlarged UPW system was designed in 2018 and completed in 2019. This system produces grade E1.1 UPW at 15 gpm in a continuous 1100 ft. loop with 5000 gal. storage tank, supplying 8 laboratories.

Ultrapure water↗

Handling and Treatment of Sodium-Potassium Alloy (NaK) after the Loss of Key Personnel – 19002

ABSTRACT In September 2010, during cleanup and removal efforts associated with a glovebox containing a sodium-potassium alloy (NaK) cooling system, a NaK reaction event occurred. Near the end of the evolution, which was at a Materials and Fuels Complex (MFC) research facility at the Idaho National Laboratory, a 2 to 3-ounce sample of NaK was being transferred from a metal can to a polyethylene bottle so it could be sent to the disposal outlet for verification analysis. During the transfer, a reaction of the NaK with ambient air was observed in both the metal can and sample container. The potential for a reaction was identified during the planning of this activity and mitigating steps were included in the procedures. In response, the two containers were flooded with argon, closed, and observed overnight. No additional reaction was noted. The sample container and metal can were packaged into a 10-gallon drum and transferred to a permitted storage location pending disposal. While the other containers generated from the deactivation and decommissioning activity were sent off-site for disposal, the 10-gal drum remained due to concerns by a staff specialist that the material could contain potassium superoxide (KO2) as a result of the reaction event. The intent at that time was to treat the NaK in a Resource Conservation and Recovery Act (RCRA)-permitted treatment facility at MFC, instead of sending it off-site for disposal. The container was labeled, inspected, and managed as a hazardous waste. Due to the complexities associated with safely handling and treating NaK and KO2, the container remained in storage. Treatment and disposal of the NaK and KO2 container was revisited in 2016, when researchers and chemists were consulted regarding the potential for superoxide formation and the best means to safely store and treat the container. The facility came to realize that due to the retirements of key personnel, it needed to provide current employees operational experience with the handling and treatment of NaK. An outside company was identified and contracted to provide training and consulting services. Several Battelle Energy Alliance, Inc. (BEA) personnel then attended an alkali metals safety training class. The training course provided participants with classroom and hands–on instruction associated with: • Hazards associated with handling and using sodium and NaK • Proper personal protection equipment, spill control techniques, and first aid • Common design approaches for buildings, systems, and equipment used to contain sodium and NaK • What to expect in the event of a water reaction and how to respond • How to properly prepare for a fire and contain/extinguish small metal fires • A hands-on demonstration of NaK reaction and controls. Following the training, a procedure was developed to open the container, and inspect and treat the NaK. In June 2017, facility operations personnel successfully completed the inspection and treatment of the NaK drum, eliminating the legacy liability.

99 GENERAL AND MISCELLANEOUS↗

UNREVIEWED DISPOSAL QUESTION EVALUATION: Disposal of the Idaho National Laboratory Routinely Generated Remote Handled Low-Level Waste at the Area 5 Radioactive Waste Management Site, Nevada National Security Site, Nye County, Nevada

This Unreviewed Disposal Question Evaluation assesses whether the Idaho National Laboratory Routinely Generated Remote Handled Low-Level Waste (NEID09MFCRLLW, Revision 7) is suitable for shallow land burial at the Area 5 Radioactive Waste Management Site on the Nevada National Security Site. Disposal of the INL Routinely Generated Remote Handled LLW meets all performance objectives of DOE Manual DOE M 435.1-1, Radioactive Waste Management Manual, Chapter IV, Section P. The INL Routinely Generated Remote Handled LLW is recommended for acceptance without conditions.

12 MANAGEMENT OF RADIOACTIVE AND NON-RADIOACTIVE W↗

Wafer-level handle replacement

A wafer includes a number of die, with each die including electronic integrated circuits and optical devices. The wafer has a top surface and a bottom surface and a base layer. The bottom surface of the wafer corresponds to a bottom surface of the base layer. A wafer support system is attached to the top surface of the wafer. A thickness of the base layer is removed to expose a target layer within the wafer and to give the wafer a new bottom surface. A replacement handle structure is attached to the new bottom surface of the wafer. The replacement handle structure includes a first thickness region and a second thickness region. The first thickness region is positioned closest to the new bottom surface. The first thickness region is formed of an optical cladding material that mitigates optical coupling between optical devices within the die and the replacement handle structure.

Meade, Roy Edward↗

Simulation methodology for fuel assembly drop accident during handling

Fresh and irradiated fuel assembly handling is a routine part of Nuclear Power Plant activities. Fuel Assembly handling occurs during fresh fuel receipt, core refueling, spent fuel assemblies transfer from spent fuel pool to the storage containers, etc. Westinghouse, ENUSA and KEPCO-NF have collaborated in the technical area of Fuel Assembly Drop Accident (FADA) Simulation to update the approach for estimating the number of failed fuel rods as a consequence of a fresh or irradiated fuel assembly drop, which might occur during a handling accident in a PWR-type reactor. The proposed FADA simulation methodology starts with an assessment of fuel assembly impact velocity at the final stage of the drop in water or air. The vertical, horizontal or inclined drop directions are considered. This velocity is an input to determine a fuel assembly structural response during impact which defines the loading function for the fuel assembly components including spacer grids. The dynamic load on the fuel rod is calculated from the detailed spacer grid model and the corresponding loading function. Finally, the load from the spacer grid spring and dimples are applied to the fuel rod model to determine the cladding parameters for use in compliance to fuel rod cladding failure criteria. A combination of first principal, finite element analysis (FEA) and computational fluid dynamic (CFD) methods has been utilized to create a technically sound methodology. A number of specific and traditional tests for the fuel assembly and its components has been used to confirm that the proposed approaches which describe the physical phenomena related to the fuel assembly drop accident are reasonably conservative.

11 NUCLEAR FUEL CYCLE AND FUEL MATERIALS↗

Conceptual Design of the Package Handling System for the Deep Borehole Engineering Demonstration - 17064

Deep borehole disposal involves drilling one or more boreholes into crystalline basement rock to a depth of about 5 km, emplacing waste packages in the lower 2 km of the borehole, and sealing and plugging the upper 3 km. These depths are several times deeper than for typical mined repositories. A deep borehole field test (DBFT) is proposed to confirm the safety and feasibility of the deep borehole concept. The primary goals are to demonstrate the construction and characterization of deep boreholes, demonstrate the equipment and operations used for safe waste handling and emplacement downhole, study geologic controls on waste form stability and isolation, and evaluate the overall safety and practicality of the concept. The test will be conducted using simulated waste packages; no radioactive wastes will be handled at the deep borehole field test site. A key component of the DBFT is an engineering demonstration of the equipment and operations needed to transport waste packages to the site, move packages between the transportation and emplacement systems, and lower or retrieve packages into or out of the borehole. This paper describes the conceptualization of test package handling, from transportation and receipt through the interface with the borehole. It also describes the use of an integrated test facility to check out equipment prior to deployment at the DBFT site, and performance of the engineering demonstration at the DBFT site. (authors)

12 MANAGEMENT OF RADIOACTIVE AND NON-RADIOACTIVE W↗

Processing and Disposition of Remote-Handled Transuranic Liquid Waste Generated at Oak Ridge National Laboratory - 16031

Oak Ridge National Laboratory (ORNL) develops radiochemical processes for implementation in the US Department of Energy (DOE) production facilities and produces radioisotopes for medical and industrial applications. These activities result in the production of remote-handled liquid waste that is transuranic (TRU) and requires treatment for disposal at the Waste Isolation Pilot Plant (WIPP). Capabilities are needed to characterize, treat, package, and dispose of remote-handled liquid waste generated from research activities at ORNL. A project to implement these capabilities has been recently initiated, and activities are under way to support remote-handled liquid waste treatment at ORNL. Experimental data as well as model predictions are being used to support the conceptual design of the treatment facility. (authors)

12 MANAGEMENT OF RADIOACTIVE AND NON-RADIOACTIVE W↗

Handling and Treatment of Sodium-Potassium Alloy (NaK) after the Loss of Key Personnel - 19002

In September 2010, during cleanup and removal efforts associated with a glovebox containing a sodium-potassium alloy (NaK) cooling system, a NaK reaction event occurred. Near the end of the evolution, which was at a Materials and Fuels Complex (MFC) research facility at the Idaho National Laboratory, a 2 to 3-ounce sample of NaK was being transferred from a metal can to a polyethylene bottle so it could be sent to the disposal outlet for verification analysis. During the transfer, a reaction of the NaK with ambient air was observed in both the metal can and sample container. The potential for a reaction was identified during the planning of this activity and mitigating steps were included in the procedures. In response, the two containers were flooded with argon, closed, and observed overnight. No additional reaction was noted. The sample container and metal can were packaged into a 10-gallon drum and transferred to a permitted storage location pending disposal. While the other containers generated from the deactivation and decommissioning activity were sent off-site for disposal, the 10-gal drum remained due to concerns by a staff specialist that the material could contain potassium superoxide (KO{sub 2}) as a result of the reaction event. The intent at that time was to treat the NaK in a Resource Conservation and Recovery Act (RCRA)-permitted treatment facility at MFC, instead of sending it off-site for disposal. The container was labeled, inspected, and managed as a hazardous waste. Due to the complexities associated with safely handling and treating NaK and KO{sub 2}, the container remained in storage. Treatment and disposal of the NaK and KO{sub 2} container was revisited in 2016, when researchers and chemists were consulted regarding the potential for superoxide formation and the best means to safely store and treat the container. The facility came to realize that due to the retirements of key personnel, it needed to provide current employees operational experience with the handling and treatment of NaK. An outside company was identified and contracted to provide training and consulting services. Several Battelle Energy Alliance, Inc. (BEA) personnel then attended an alkali metals safety training class. The training course provided participants with classroom and hands-on instruction associated with: - Hazards associated with handling and using sodium and NaK; - Proper personal protection equipment, spill control techniques, and first aid; - Common design approaches for buildings, systems, and equipment used to contain sodium and NaK; - What to expect in the event of a water reaction and how to respond; - How to properly prepare for a fire and contain/extinguish small metal fires; - A hands-on demonstration of NaK reaction and controls. Following the training, a procedure was developed to open the container, and inspect and treat the NaK. In June 2017, facility operations personnel successfully completed the inspection and treatment of the NaK drum, eliminating the legacy liability. (authors)

11 NUCLEAR FUEL CYCLE AND FUEL MATERIALS↗