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Search indexed NASA NTRS and DOE OSTI research on propulsion, heat transfer, battery materials and energy systems. Follow report and document links to the original sources.

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At least 163 records · Page 9
All sourcesNASA NTRSDOE OSTI
DOE OSTI2011

Optimization of Preprocessing and Densification of Sorghum Stover at Full-scale Operation

Transportation costs can be a prohibitive step in bringing biomass to a preprocessing location or biofuel refinery. One alternative to transporting biomass in baled or loose format to a preprocessing location, is to utilize a mobile preprocessing system that can be relocated to various locations where biomass is stored, preprocess and densify the biomass, then ship it to the refinery as needed. The Idaho National Laboratory has a full scale 'Process Demonstration Unit' PDU which includes a stage 1 grinder, hammer mill, drier, pellet mill, and cooler with the associated conveyance system components. Testing at bench and pilot scale has been conducted to determine effects of moisture on preprocessing, crop varieties on preprocessing efficiency and product quality. The INLs PDU provides an opportunity to test the conclusions made at the bench and pilot scale on full industrial scale systems. Each component of the PDU is operated from a central operating station where data is collected to determine power consumption rates for each step in the process. The power for each electrical motor in the system is monitored from the control station to monitor for problems and determine optimal conditions for the system performance. The data can then be viewed to observe how changes in biomass input parameters (moisture and crop type for example), mechanical changes (screen size, biomass drying, pellet size, grinding speed, etc.,), or other variations effect the power consumption of the system. Sorgum in four foot round bales was tested in the system using a series of 6 different screen sizes including: 3/16 in., 1 in., 2 in., 3 in., 4 in., and 6 in. The effect on power consumption, product quality, and production rate were measured to determine optimal conditions.

09 BIOMASS FUELS↗
DOE OSTI2010

A REVIEW ON BIOMASS DENSIFICATION TECHNOLOGIE FOR ENERGY APPLICATION

The world is currently facing challenges to reduce the dependence on fossil fuels and to achieve a sustainable renewable supply. Renewable energies represent a diversity of energy sources that can help to maintain the equilibrium of different ecosystems. Among the various sources of renewable energy, biomass is finding more uses as it is considered carbon neutral since the carbondioxide released during its use is already part of the carbon cycle (Arias et al., 2008). Increasing the utilization of biomass for energy can help to reduce the negative CO2 impact on the environment and help to meet the targets established in the Kyoto Protocol (UN, 1998). Energy from biomass can be produced from different processes like thermochemical (combustion, gasification, and pyrolysis), biological (anaerobic digestion, fermentation) or chemical (esterification) where direct combustion can provide a direct near-term energy solution (Arias et al., 2008). Some of the inherent problems with raw biomass materials, like low bulk density, high moisture content, hydrophilic nature and low calorific value, limit the ease of use of biomass for energy purposes (Arias et al., 2008). In fact, due to its low energy density compared to fossil fuels, high volumes of biomass will be needed; adding to problems associated with storage, transportation and feed handling at a cogeneration plant. Furthermore, grinding biomass pulverizes, can be very costly and in some cases impractical. All of these drawbacks have given rise to the development of new technologies in order to increase the quality of biomass fuels. The purpose of the work is mainly in four areas 1) Overview of the torrefaction process and to do a literature review on i) Physical properties of torrefied raw material and torrefaction gas composition. 2) Basic principles in design of packed bed i) Equations governing the flow of material in packed bed ii) Equations governing the flow of the gases in packed bed iii) Effect of physical properties of the raw materials on the packed bed design 3) Design of packed bed torrefier of different capacities. 4) Development of an excel sheet for calculation of length and diameter of the packed bed column based on the design considerations.

09 BIOMASS FUELS↗
DOE OSTI2012

Biomass Feedstock Supply System Logistics Analysis, Densification and Characterization Research

Idaho National Laboratory's Biomass Logistics Model has developed to a point for which a rigorous verification of the model and the results is appropriate. This verification will help add confidence to the model results and the system's design. The verification process consists of performing a number of predefined scenarios to exercise the most used and common paths and functions in the model. INL subject matter experts that understand the various components, but have not been actively involved in the development of the model, will review the results. This document is a summary of that activity.

Jacobson, Jacob↗
DOE OSTI2014

Performance and Efficiency of Biomass Densification Equipment (CRADA Final Report)

In 2008, a CRADA between the INL and Vermeer was signed and work began between the two parties to look at improvements in grinding processes for agricultural crop residues. Preprocessing is a critical operation in the biomass feedstock assembly system of a lignocellulosic biorefinery. Preprocessing is typically accomplished using industrial grinders to grind, chop, or otherwise size-reduce biomass materials into a suitable feedstock for conversion to biofuels and bioproducts. Various components of commercial preprocessing equipment capable of handling large-format material (such as large square bales) can be modified or altered to change the overall productivity and efficiency of the process. Many factors affect machine capacity and efficiency and the physical characteristics of preprocessed biomass. Ultimately, grinder capacity and efficiency can be enhanced by selecting hammer and screen configurations that optimize grinder performance-based mass flow and energy consumption. Variations in grinder capacity and efficiency were evaluated by altering the type, number, and orientation of the hammer; the screen type and size; and the rotational drum speed of the grinder. Fuel use and grinder capacity were compared with each modification made to the grinder system and the original design of the horizontal grinder test platform. Modifications evaluated in this study resulted in a significant increase in grinder capacity and efficiency.

09 BIOMASS FUELS↗
DOE OSTI2016

Investigation of the Deposition and Densification Parameters on the Mechanical Properties of Pressurized Spray Deposited (PSD) 3-D Printed Ceramic Components

Oak Ridge National Laboratory (ORNL) and HotEnd Works teamed to investigate the use of pressurized spray deposition (PSD) technology for the production of ceramic parts via additive manufacturing. Scanning electron microscopy of sintered parts provided by HotEnd Works revealed voids large enough to compromise the mechanical properties of PSD manufactured parts. Scanning electron microscopy and particle size analysis of the alumina oxide powder feedstocks indicated that the powders contained some large particles and some agglomerations in the powder. Further classification of the powder feedstocks and removal of the agglomerates by sonication in the liquid used for the PSD process are recommended. Analysis of sintered parts indicated that the sonic modulus for the alumina part is consistent with other known values for alumina. The density for this part was determined by standard Archimedes immersion density methods and was found to be > 99.7 % of the theoretical density for pure alumina.

36 MATERIALS SCIENCE↗
DOE OSTI2017

Rapid and Low Temperature Densification of Gadolinia Doped Ceria Barrier Layers by Photonic Curing

Nanohmics successfully demonstrated the viability of photonic sintering as a method to form densified gadolina doped ceria (GDC) barrier layers. Photonic sintering utilizes short pulses (millisecond regime) of broad spectrum light from a xenon flash lamp to convert densely packed nanoparticle thin films to bulk films through the absorption of optical energy and its subsequent conversion to heat; this results in grain ripening and/or melt and reflow the particles. The transformation of GDC nanoparticle thin films to bulk materials was accomplished by formulating various GDC nanoparticle “inks”, spin casting or tape casting these inks onto yttria stabilized zirconia (YSZ) substrates, brief low temperature (~700°C) bake outs to remove organic binders/plastisizers, and photonically sintering these substrates with a variety of conditions and sintering aids.

03 NATURAL GAS↗
DOE OSTI2019

Measurement of kernel swelling and buffer densification in irradiated UCO and UO 2 TRISO fuel particles from AGR-2

The second Advanced Gas Reactor irradiation (AGR-2) featured UCO tristructural isotropic (TRISO)-coated particle fuel and, for comparison purposes, UO2 TRISO fuel. Particles from three UCO fuel compacts and one UO2 fuel compact were chosen for analysis of kernel swelling and buffer shrinkage. Both kernel swelling and buffer shrinkage are common elements of TRISO fuel performance models. More recently, the AGR program has determined that buffer shrinkage may impact the integrity of the inner pyrolytic carbon (IPyC) layer, which may impact SiC layer integrity (particularly during high-temperature heating tests). Therefore, measurements of buffer irradiation-induced shrinkage may be useful in improving existing models and developing new models that capture buffer-IPyC-SiC-fission product interactions observed in recent AGR post-irradiation examination (PIE). TRISO particles were mounted in epoxy, ground, polished, and imaged via optical microscopy in four separate iterations. Each of the four iterations revealed progressively deeper cross sections within the particles. Images collected from each iteration were analyzed for the circumferences/radii of the kernel, buffer, IPyC, and SiC. Spheres were fit to each set of measurements to generate spherical radii representative of the components of the fuel particle. From these radii, volumes were computed and compared to the as-fabricated volumes. UCO kernel swelling was similar among the three AGR-2 compacts ranging from approximately 28 to 32%. This is only slightly higher swelling than was measured in an earlier study of an AGR-1 compact. However, the burnup at which this swelling occurred in AGR-2 was lower than in AGR-1, indicating a faster swelling rate for the AGR-2 kernels for the irradiation conditions covered by these compacts. The AGR-2 UO2 kernel swelling was less, at 9.9%, comparable to other studies of UO2 kernel swelling. While AGR-2 UCO and UO2 kernels demonstrated different rates of swelling, the extent of buffer shrinkage was similar among the two fuel types, ranging from 24-28%. For comparison, a prior study showed that AGR-1 Compact 1-3-1 experienced 39% buffer shrinkage. A commonly-observed post-irradiation particle morphology is where the buffer pulls away from the IPyC (at least in some regions of the particle). Besides the possibility of the buffer degrading the IPyC when it pulls away from the IPyC, this gap is significant because it may also reduce heat transfer within the particle. Average AGR-2 buffer-IPyC gaps were similar for the UCO and UO2 particles, ranging from 22.2 to 26.0 µm. This is similar to what was measured for AGR-1 Compact 1-3-1.

11 NUCLEAR FUEL CYCLE AND FUEL MATERIALS↗
NASA NTRS1973

Densification of powder metallurgy billets by a roll consolidation technique

Container design is used to convert partially densified powder metallurgy compacts into fully densified slabs in one processing step. Technique improves product yield, lowers costs and yields great flexibility in process scale-up. Technique is applicable to all types of fabricable metallic materials that are produced from powder metallurgy process.

Sellman, W. H.↗
NASA NTRS1973

Geometric adjustment of the South American satellite densification (PC-1000) network

Reduced normal equations were computed from observation data and combined with reduced normal equations of other satellite networks to provide station coordinates from a single least square adjustment. Terrestrial data, which include base-lines, heights, and survey coordinates, provide the necessary relative position constraints between collocated stations of two satellite networks. Survey information regarding the observation stations is summarized, and constraints used in the solution are given. Geoidal undulations are computed by using the formula and constants shown.

Mueller, I. I.↗
NASA NTRS1973

3-D multilateration for measurement of earth crustal deformation and network densification

Discussion of how range and range-difference data types can make possible precise three-dimensional measurement of ground station positions and the position of an artificial signal source, without explicit dependence upon the signal source trajectory. An effective strategy for such measurement is to combine the multilateration approach with a VLBI system using natural radio sources. The VLBI methods would provide a coarse grid of three-dimensional benchmark locations on a regional and global scale. Multilateration stations would then occupy these coarse grid locations and provide a means for highly portable, relatively low-cost units to then densify networks on a regional and local scale. Because a multilateration approach can make use of strong artificial radio sources, it makes possible the use of relatively low-cost, highly mobile stations. Such mobile stations are virtually essential for three dimensional surveying in heavily urbanized areas or in rugged terrain.

Ong, K. M.↗
NASA NTRS1978

Cryogenic Propellant Densification Study

Ground and vehicle system requirements are evaluated for the use of densified cryogenic propellants in advanced space transportation systems. Propellants studied were slush and triple point liquid hydrogen, triple point liquid oxygen, and slush and triple point liquid methane. Areas of study included propellant production, storage, transfer, vehicle loading and system requirements definition. A savings of approximately 8.2 x 100,000 Kg can be achieved in single stage to orbit gross liftoff weight for a payload of 29,484 Kg by utilizing densified cryogens in place of normal boiling point propellants.

Ewart, R. O.↗
NASA NTRS1982

Densification of porous refractory substrates

A hydrolyzed tetraethyl orthosilicate is applied to the surface of a porous refractory substrate following which the substrate is heated to a temperature and for a period of time sufficient to bond the silica released from the tetraethyl orthosilicate to the substrate. The surface is thus densified and strengthened.

Ecord, G. M.↗
NASA NTRS1985

Densification and properties of alpha-silicon carbide

The sintering behavior of alpha-SiC with B and C sintering aids and without sintering aids was investigated experimentally. The sintering was performed for 30-60 min in argon flow at 2150 and 2200 C. The density of the sintered bars was determined by weighing and measuring the bars, four-point flexure tests were conducted on machined bars, and the Weibull modulus was determined by regression analysis. It is found that type 1 alpha-SiC powder, which does not densify, can be sintered to a high final density (in excess of 96 percent of the theoretical value) using B and C sintering aids. Flexure test results and Weibull modulus data suggest that the strength of the alpha-SiC ceramic is greatly affected by processing flaws and also by inclusions and machining flaws.

Dutta, S.↗
NASA NTRS1992

Ultrasonic sensing of powder densification

An independent scattering theory has been applied to the interpretation of ultrasonic velocity measurements made on porous metal samples produced either by a cold or a high-temperature compaction process. The results suggest that the pores in both processes are not spherical, an aspect ration of 1:3 fitting best with the data for low (less than 4 percent) pore volume fractions. For the hot compacted powders, the pores are smooth due to active diffusional processes during processing. For these types of voids, the results can be extended to a pore fraction of 10 percent, at which point voids form an interconnected network that violates the model assumptions. The cold pressed samples are not as well predicted by the theory because of poor particle bonding.

Lu, Yichi↗
NASA NTRS1992

Sol-gel synthesis and densification of aluminoborosilicate powders. Part 1: Synthesis

Aluminoborosilicate powders high in alumina content were synthesized by the sol-gel process utilizing various methods of preparation. Properties and microstructural effects related to these syntheses were examined. After heating to 600 C for 2 h in flowing air, the powders were amorphous with the metal oxides comprising 87 percent of the weight and uncombusted organics the remainder. DTA of dried powders revealed a T(sub g) at approximately 835 C and an exotherm near 900 C due to crystallization. Powders derived from aluminum secbutoxide consisted of particles with a mean diameter 5 microns less than those from aluminum isopropoxide. Powders synthesized with aluminum isopropoxide produced agglomerates comprised of rod shaped particulates while powders made with the secbutoxide precursor produced irregular glassy shards. Compacts formed from these powders required different loadings for equivalent densities according to the method of synthesis.

Bull, Jeffrey↗
NASA NTRS1993

Modeling the densification of metal matrix composite monotape

We present a first model that enables prediction of the density (and its time evolution) of a monotape lay-up subjected to a hot isostatic or vacuum hot pressing consolidation cycle. Our approach is to break down the complicated (and probabilistic) consolidation problem into simple, analyzable parts and to combine them in a way that correctly represents the statistical aspects of the problem, the change in the problem's interior geometry, and the evolving contributions of the different deformation mechanisms. The model gives two types of output. One is in the form of maps showing the relative density dependence upon pressure, temperature, and time for step function temperature and pressure cycles. They are useful for quickly determining the best place to begin developing an optimized process. The second gives the evolution of density over time for any (arbitrary) applied temperature and pressure cycle. This has promise for refining process cycles and possibly for process control. Examples of the models application are given for Ti3Al + Nb, gamma TiAl, Ti6Al4V, and pure aluminum.

Elzey, D. M.↗