Engineering Papers⌕ Search

SEARCH · Engineering Papers

Results for “Defect detection”

Search indexed NASA NTRS and DOE OSTI research on propulsion, heat transfer, battery materials and energy systems. Follow report and document links to the original sources.

Quote a phrase for an exact phrase match. Source license links do not imply unrestricted reuse.

At least 163 records · Page 9
All sourcesNASA NTRSDOE OSTI
NASA NTRS1991

Ultrasonic detection and identification of fabrication defects in composites

Methods for deliberate fabrication of porosity into carbon/epoxy composite panels and the influence of three-dimensional stitching on the detection of porosity were investigated. Two methods of introducing porosity were investigated. Porosity was simulated by inclusion of glass microspheres, and a more realistic form of porosity was introduced by using low pressure during consolidation. The panels were ultrasonically scanned and the frequency slope of the ultrasonic attenuation coefficient was used to evaluate the two forms of porosity. The influence of stitching on the detection of porosity was studied using panels which were resin transfer molded from stitched plies of knitted carbon fabric and epoxy resin.

Long, Edward R., Jr.↗
NASA NTRS1972

Study of critical defects in ablative heat shield systems for the space shuttle

Results are presented from an investigation to determine the effects of fabrication-induced defects on the performance of an ablative heat shield material in a simulated space shuttle reentry environment. Nondestructive methods for detecting the defects were investigated. The material considered is a fiber-filled, honeycomb-reinforced, low-density elastomer. Results were obtained for density variations, voids, fiber bundles, crushed honeycomb, undercut honeycomb, unbonded areas, face sheet delaminations, and cure variations. The data indicate that, within reasonable tolerances, the fabrication defects investigated are not critical in terms of reentry performance of the heat shield.

Thompson, R. L.↗
NASA NTRS1975

Vibration detection of component health and operability

In order to prevent catastrophic failure and eliminate unnecessary periodic maintenance in the shuttle orbiter program environmental control system components, some means of detecting incipient failure in these components is required. The utilization was investigated of vibrational/acoustic phenomena as one of the principal physical parameters on which to base the design of this instrumentation. Baseline vibration/acoustic data was collected from three aircraft type fans and two aircraft type pumps over a frequency range from a few hertz to greater than 3000 kHz. The baseline data included spectrum analysis of the baseband vibration signal, spectrum analysis of the detected high frequency bandpass acoustic signal, and amplitude distribution of the high frequency bandpass acoustic signal. A total of eight bearing defects and two unbalancings was introduced into the five test items. All defects were detected by at least one of a set of vibration/acoustic parameters with a margin of at least 2:1 over the worst case baseline. The design of a portable instrument using this set of vibration/acoustic parameters for detecting incipient failures in environmental control system components is described.

Baird, B. C.↗
NASA NTRS1989

Thermographic detection of disbonds

The presence of disbonds significantly decreases the integrity of many laminated structures used in aerospace applications. A thermographic technique is presented which is able to detect subsurface delamination. The technique uses one of several heat sources (such as hot water, hot air, IR lamps, etc.) to increase the surface temperature of the structure. The subsequent temperature profiles of the surface are detected with an IR camera. A novel spatial filter developed at NASA-Langley eliminates the effects of uneven heating to give clear images of the subsurface delaminations. Defects are detectable in samples as diverse as solid rocket motor samples and laminated wood for wind tunnel blades. Numerical simulations are presented for comparison with experiment results.

Winfree, William P.↗
NASA NTRS2007

Bulk Crystal Growth of Piezoelectric PMN-PT Crystals Using Gradient Freeze Technique for Improved SHM Sensors

There has been a growing interest in recent years in lead based perovskite ferroelectric and relaxor ferroelectric solid solutions because of their excellent dielectric, piezoelectric and electrostrictive properties that make them very attractive for various sensing, actuating and structural health monitoring (SHM) applications. We are interested in the development of highly sensitive and efficient PMN-PT sensors based on large single crystals for the structural health monitoring of composite materials that may be used in future spacecrafts. Highly sensitive sensors are needed for detection of defects in these materials because they often tend to fail by distributed and interacting damage modes and much of the damage occurs beneath the top surface of the laminate and not detectable by visual inspection. Research is being carried out for various combinations of solid solutions for PMN-PT piezoelectric materials and bigger size crystals are being sought for improved sensor applications. Single crystals of this material are of interest for sensor applications because of their high piezoelectric coefficient (d33 greater than 1700 pC/N) and electromechanical coefficients (k33 greater than 0.90). For comparison, the commonly used piezoelectric ceramic lead zirconate titanate (PZT) has a d33 of about 600 pC/N and electromechanical coefficients k33 of about 0.75. At the present time, these piezoelectric relaxor crystals are grown by high temperature flux growth method and the size of these crystals are rather small (~3x4x5 mm(exp 3). In the present paper, we have attempted to grow bulk single crystals of PMN-PT in a 2 inch diameter platinum crucible and successfully grown a large size crystal of 67%PMN-33%PT using the vertical gradient freeze technique with no flux. Piezoelectric properties of the grown crystals are investigated. PMN-PT plates show excellent piezoelectric properties. Samples were poled under an applied electric field of 5 kV/cm. Dielectric properties at a frequency of 1 kHz are examined. The grown PMN-PT crystals show typical relaxor dielectric properties. Additionally, the thermal properties of the sample are tested. The results are in good agreement with those found in the literature and some are reported for the first time.

Aggarwal, Mohan D.↗
NASA NTRS1972

Ultrasonic scanning system for inspection of brazed tube joints

An ultrasonic scanning system used to inspect and evaluate in-place brazed tube joints is considered. The system was designed, developed, and built especially for nondestructive testing and was selected because of its known response to brazing defects not associated with material density changes. The scan system is capable of scanning brazed joints in union, tee, elbow and cross configuration of 3/16-inch through 5/8-inch diameters. It is capable of detecting brazed defects as small as 0.008 by 0.010-inch, which exceeds the 0.015-inch diameter defect resolution required by specification.

Haynes, J. L.↗
NASA NTRS1984

A fault-tolerant software strategy for digital systems

Techniques developed for producing fault-tolerant software are described. Tolerance is required because of the impossibility of defining fault-free software. Faults are caused by humans and can appear anywhere in the software life cycle. Tolerance is effected through error detection, damage assessment, recovery, and fault treatment, followed by return of the system to service. Multiversion software comprises two or more versions of the software yielding solutions which are examined by a decision algorithm. Errors can also be detected by extrapolation from previous results or by the acceptability of results. Violations of timing specifications can reveal errors, or the system can roll back to an error-free state when a defect is detected. The software, when used in flight control systems, must not impinge on time-critical responses. Efforts are still needed to reduce the costs of developing the fault-tolerant systems.

Hitt, E. F.↗
NASA NTRSDate not supplied

Flash Thermal Diffusivity Measurements and Inspection of Additively Manufactured Ti-6Al-4V Specimens with Varying Process Parameters

Flash thermal diffusivity measurements were obtained on additively manufactured Ti-6Al-4V disk shaped specimens with various process parameters. For additively manufactured metal parts, processing parameters such as laser power and scanning speed are critical to ensure the desired microstructure. For this study, the laser powder bed fusion process parameters were changed at various angular sections on a 21 mm diameter and 3.0 mm thick disk. The measurement of thermal diffusivity was performed by fitting a 1-dimensional thermal model to the data pixel by pixel to produce an inspection image. The image revealed the detection of defects such as lack of fusion porosity and areas of aggregated porosity. The thermal diffusivity imagery was compared to immersion scan ultrasonic and X-ray computed tomography (CT) measurements for validation. Based on these results, additional samples were investigated using a single side thermal inspection technique to detect lack of fusion porosity and near surface voids.

thermal nondestructive evaluation↗
NASA NTRS2023

Flash Thermal Diffusivity Measurements and Inspection of Additively Manufactured Ti-6Al-4V Specimens with Varying Process Parameters

Flash thermal diffusivity measurements were obtained on additively manufactured Ti-6Al-4V disk shaped specimens with various process parameters. For additively manufactured metal parts, processing parameters such as laser power and scanning speed are critical to ensure the desired microstructure. For this study, the laser powder bed fusion process parameters were changed at various angular sections on a 21 mm diameter and 3.0 mm thick disk. The measurement of thermal diffusivity was performed by fitting a 1-dimensional thermal model to the data pixel by pixel to produce an inspection image. The image revealed the detection of defects such as lack of fusion porosity and areas of aggregated porosity. The thermal diffusivity imagery was compared to immersion scan ultrasonic and X-ray computed tomography (CT) measurements for validation. Based on these results, additional samples were investigated using a single side thermal inspection technique to detect lack of fusion porosity and near surface voids.

thermal nondestructive evaluation↗
NASA NTRS1972

Helium Leak Measurements Using CO2 as a Carrier

Detection delay defects are omitted by using helium mass spectrometer leak detector combined with several known procedures. Technique combines carbon dioxide purging, cryogenic separating helium accumulation, and use of carbon dioxide as carrier gas.

Moore, B. C.↗
NASA NTRS1972

Using the scanning electron microscope on the production line to assure quality semiconductors

The use of the scanning electron microscope to detect metallization defects introduced during batch processing of semiconductor devices is discussed. A method of determining metallization integrity was developed which culminates in a procurement specification using the scanning microscope on the production line as a quality control tool. Batch process control of the metallization operation is monitored early in the manufacturing cycle.

Adolphsen, J. W.↗
NASA NTRS1973

Detection of lack of fusion using opaque additives, phase 2

Plasma-sprayed copper coatings were developed to protect the aluminum surfaces of spacecraft structures from oxidation, as well as to provide a means of reliable nondestructive X-ray inspection of possible incomplete weldment penetration. Sixty day storage tests of coated aluminum samples indicated the promise of long-term oxidation protection, but revealed no advantage in detecting penetration defects. Delta-scan techniques were used, and peen plating as a means of applying copper to the aluminum surface was investigated.

Cook, J. L.↗
NASA NTRS1974

Ultrasonic examination of welded joints of great thickness in mechanical equipment under pressure

The requirements involved in choosing ultrasonic devices, the factors that affect testing, and recommended calibration methods are discussed. The ultrasonic testing method is the only method that up to now permits detection of defects in welded joints of great thickness. The results are conditioned by the performances of the devices employed as well as by the degree of instruction of the personnel.

Emil, N.↗
NASA NTRS1975

Techniques of Final Preseal Visual Inspection

A dissertation is given on the final preseal visual inspection of microcircuit devices to detect manufacturing defects and reduce failure rates in service. The processes employed in fabricating monolithic integrated circuits and hybrid microcircuits, various failure mechanisms resulting from deficiencies in those processes, and the rudiments of performing final inspection are outlined.

Anstead, R. J.↗
NASA NTRS1980

Space Telescope performance and verification

The verification philosophy for the Space Telescope (ST) has evolved from years of experience with multispacecraft programs modified by the new factors introduced by the Space Transportation System. At the systems level of test, the ST will undergo joint qualification/acceptance tests with environment simulation using Lockheed's large spacecraft test facilities. These tests continue the process of detecting workmanship defects and module interface incompatibilities. The test program culminates in an 'all up' ST environmental test verification program resulting in a 'ready to launch' ST.

Wright, W. F.↗