A swirl flow evaporative cold plate
A forced flow evaporative cold plate is under development for future application to the thermal bus concept being pursued by NASA for Space Station Thermal Control. The vaporizer is a swirl-flow device employing a spiral tube coil geometry sandwiched between conductive metal plates upon which electric components could be mounted. This concept is based on the inherent phase separation that occurs in a two phase stream in curvilinear flow. This is a zero 'g' design with one 'g' all-attitude capability and is capable of high heat transfer coefficients, good isothermality, and the ability to function at heat fluxes approaching 5w/sq cm on the cold plates (10w/sq cm on the tube wall) with Freon 114. The advantages of this design over other two phase evaporator approaches are high heat flux capability, simplified control requirements, insensitivity to micro-gravity oscillations, and inexpensive manufacturability. The program included design, fabrication, and test of such a cold plate utilizing an existing test stand developed for two-phase thermal management system (TPTMS) testing. Test results analysis and conclusions are included.