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At least 163 records · Page 9

Lightweight solar array blanket tooling, laser welding and cover process technology

A two phase technology investigation was performed to demonstrate effective methods for integrating 50 micrometer thin solar cells into ultralightweight module designs. During the first phase, innovative tooling was developed which allows lightweight blankets to be fabricated in a manufacturing environment with acceptable yields. During the second phase, the tooling was improved and the feasibility of laser processing of lightweight arrays was confirmed. The development of the cell/interconnect registration tool and interconnect bonding by laser welding is described.

Dillard, P. A.↗

Sonically-Welded Thermal Blankets

Insulating layers joined by seams. Sonic welding saves time and reduces weight. Layers of blanket built up from alternating layers of polyester sheet and polyester net. Paper pattern showing lines along which layers are joined together placed over top layer.

Bettini, R.↗

Space Photovoltaic Research and Technology 1983. High Efficiency, Radiation Damage, and Blanket Technology

This three day conference, sixth in a series that began in 1974, was held at the NASA Lewis Research Center on October 18-20, 1983. The conference provided a forum for the discussion of space photovoltaic systems, their research status, and program goals. Papers were presented and workshops were held in a variety of technology areas, including basic cell research, advanced blanket technology, and radiation damage.

Source record↗

Protection of solar array blankets from attack by low earth orbital atomic oxygen

The ram impact of low earth orbital atomic oxygen causes oxidation of spacecraft materials including polymers such as polyimides. The rate of oxidation is sufficiently high to potentially compromise the long term durability of Kapton solar array blankets. Ion beam sputter deposited atomic oxygen protective coatings of aluminum oxide, silicon dioxide, and codeposited silicon dioxide with small amounts of polytetrafluoroethylene were evaluated both in RF plasma asher tests and in low earth orbit. Deposition techniques, mechanical properties, and atomic oxygen protection performance are presented.

Banks, Bruce A.↗

An inadvertent capture cell for orbital debris and micrometeorites - The main electronics box thermal blanket of the solar maximum satellite

The physical properties of impact features in the Solar Max main electronics box thermal blanket are consistent with hypervelocity impacts of particles in the near-earth space environment. The majority of particles are orbital debris and include spacecraft paints and bismuth-rich particles. At least 30 percent of all impact features are caused by micrometeorites, which include silicates and sulfides. Some micrometeorites survive impact with only minor shock-metamorphic effects or chemical fractionation. Currently calibration experiments are under way to relate flux to particle diameter (or mass).

Rietmeijer, F. J. M.↗

Helium-3 blankets for tritium breeding in fusion reactors

It is concluded that He-3 blankets offers considerable promise for tritium breeding in fusion reactors: good breeding potential, low operational risk, and attractive safety features. The availability of He-3 resources is the key issue for this concept. There is sufficient He-3 from decay of military stockpiles to meet the International Thermonuclear Experimental Reactor needs. Extraterrestrial sources of He-3 would be required for a fusion power economy.

Steiner, Don↗

Free-vibration characteristics and correlation of a space station split-blanket solar array

Two methods for studying the free-vibration characteristics of a large split-blanket solar array in a zero-g cantilevered configuration are presented. The zero-g configuration corrresponds to an on-orbit configuration of the Space Station solar array. The first method applies the equations of continuum mechanics to determine the natural frequencies of the array; the second uses the finite element method program, MSC/NASTRAN. The stiffness matrix from the NASTRAN solution was found to be erroneously grounded. The results from the two methods are compared. It is concluded that the grounding does not seriously compromise the solution to the elastic modes of the solar array. However, the correct rigid body modes need to be included to obtain the correct dynamic model.

Carney, Kelly S.↗

Development of tailorable advanced blanket insulation for advanced space transportation systems

Two items of Tailorable Advanced Blanket Insulation (TABI) for Advanced Space Transportation Systems were produced. The first consisted of flat panels made from integrally woven, 3-D fluted core having parallel fabric faces and connecting ribs of Nicalon silicon carbide yarns. The triangular cross section of the flutes were filled with mandrels of processed Q-Fiber Felt. Forty panels were prepared with only minimal problems, mostly resulting from the unavailability of insulation with the proper density. Rigidizing the fluted fabric prior to inserting the insulation reduced the production time. The procedures for producing the fabric, insulation mandrels, and TABI panels are described. The second item was an effort to determine the feasibility of producing contoured TABI shapes from gores cut from flat, insulated fluted core panels. Two gores of integrally woven fluted core and single ply fabric (ICAS) were insulated and joined into a large spherical shape employing a tadpole insulator at the mating edges. The fluted core segment of each ICAS consisted of an Astroquartz face fabric and Nicalon face and rib fabrics, while the single ply fabric segment was Nicalon. Further development will be required. The success of fabricating this assembly indicates that this concept may be feasible for certain types of space insulation requirements. The procedures developed for weaving the ICAS, joining the gores, and coating certain areas of the fabrics are presented.

Calamito, Dominic P.↗

Free-vibration characteristics and correlation of a Space Station split-blanket solar array

Two methods for studying the free-vibration characteristics of a large split-blanket solar array in a zero-g cantilevered configuration are presented. The zero-g configuration corresponds to an on-orbit configuration of the Space Station solar array. The first method applies the equations of continuum mechanics to determine the natural frequencies of the array; the second uses the finite element method program, MSC/NASTRAN. The stiffness matrix from the NASTRAN solution was found to be erroneously grounded. The results from the two methods are compared. It is concluded that the grounding does not seriously compromise the solution to the elastic modes of the solar array. However, the correct rigid body modes need to be icluded to obtain the correct dynamic model.

Carney, Kelly S.↗

Line blanketing without local thermodynamic equilibrium. II - A solar-type model in radiative equilibrium

A statistical solution for the problem of non-LTE radiative transfer in the millions of atomic transitions responsible for line blanketing is proposed which takes into account the influence of scattering on the atomic populations. A multifrequency/multigray algorithm is used to analyze the thermal equilibrium. Although CO is shown to cool the upper atmosphere to a boundary temperature of 2640 K, the molecule has little influence in the region of the solar temperature minimum.

Anderson, Lawrence S.↗

Atomic oxygen interaction with solar array blankets at protective coating defect sites

Atomic oxygen in the low-Earth-orbital environment oxidizes SiOx protected polyimide Kapton solar array blankets at sites which are not protected such as pin windows or scratches in the protective coatings. The magnitude and shape of the atomic oxygen undercutting which occurs at these sites is dependent upon the exposure environment details such as arrival direction and reaction probability. The geometry of atomic oxygen undercutting at defect sites exposed to atomic oxygen in plasma asher was used to develop a Monte Carlo model to simulate atomic oxygen erosion processes at defect sites in protected Kapton. Comparisons of Monte Carlo predictions and experimental results are presented for plasma asher atomic oxygen exposures for large and small defects as well as for protective coatings on one or both sides of Kapton. The model is used to predict in-space exposure results at defect sites for both directed and sweeping atomic oxygen exposure. A comparison of surface textures predicted by the Monte Carlo model and those experimentally observed from both directed space ram and laboratory plasma asher atomic oxygen exposure indicate substantial agreement.

Banks, Bruce A.↗

Tailorable advanced blanket insulation using aluminoborosilicate and alumina batting

Two types of Tailorable Advanced Blanket Insulation (TABI) flat panels for Advanced Space Transportation Systems were produced. Both types consisted of integrally woven, 3-D fluted core having parallel faces and connecting ribs of Nicalon yarns. The triangular cross section flutes of one type was filled with mandrels of processed Ultrafiber (aluminoborosilicate) stitchbonded Nextel 440 fibrous felt, and the second type wall filled with Saffil alumina fibrous felt insulation. Weaving problems were minimal. Insertion of the fragile insulation mandrels into the fabric flutes was improved by using a special insertion tool. An attempt was made to weave fluted core fabrics from Nextel 440 yarns but was unsuccessful because of the yarn's fragility. A small sample was eventually produced by an unorthodox weaving process and then filled with Saffil insulation. The procedures for setting up and weaving the fabrics and preparing and inserting insulation mandrels are discussed. Characterizations of the panels produced are also presented.

Calamito, Dominic P.↗

Line-blanketing variations in the irradiance spectrum of the sun from maximum to minimum of the solar cycle

Solar irradiance spectra obtained at or near the maximum and minimum phases of the solar magnetic activity cycle are compared. The characteristics of these spectra are related to the irradiance measurements available from the Active Cavity Radiometer Irradiance Monitor (ACRIM) of the SMM. An interpretation based on sunspots and faculae being added to the atmosphere at solar maximum can account for less than 4 percent of the ACRIM decrease to be arising in the 500-560 nm range. The UV, with its much greater line-blanketing, is more important, in agreement with the finding of Lean (1989).

Mitchell, W. E., Jr.↗

Atomic oxygen undercutting of defects on SiO2 protected polyimide solar array blankets

Low Earth Orbital (LEO) atomic oxygen can oxidize SiO2-protected polyimide kapton solar array blanket material which is not totally protected as a result of pinholes or scratches in the SiO2 coatings. The probability of atomic oxygen reaction upon initial impact is low, thus inviting oxidation by secondary impacts. The secondary impacts can produce atomic oxygen undercutting which may lead to coating mechanical failure and ever increasing mass loss rates of kapton. Comparison of undercutting effects in isotropic plasma asher and directed beam tests are reported. These experimental results are compared with computational undercutting profiles based on Monte Carlo methods and their implication on LEO performance of protected polymers.

Banks, Bruce A.↗

Vacuum ultraviolet radiation and thermal cycling effects on atomic oxygen protective photovoltaic array blanket materials

The importance of synergistic environmental exposure is demonstrated through the evaluation of DuPont 93-1 in simulated LEO environment. Changes in optical properties, surface condition, and mass loss data are described. The qualitative results indicate the necessity for exposure of materials to a series of simulated LEO environments in order to properly determine synergistic effects and demonstrate the overall LEO durability of candidate materials. It is shown that synergistic effects may occur with vacuum thermal cycling combined with VUV radiation followed by atomic oxygen exposure. Testing the durability of candidate solar array blanket materials in a test sequence with necessary synergistic effects makes it possible to determine the appropriate material for providing structural support and maintaining the proper operating temperature for solar cells in the SSF Photovaltaic Power System.

Brady, J.↗

A non-local thermodynamic equilibrium, line-blanketed synthetic spectrum of Iota Herculis - C, Al, and Si lines

A non-LTE line-blanketed model stellar atmosphere is used to compute a model of I Herculis (B3 IV) with a Teff of 17,500 K and a log g of 3.75, following the conclusions of Peters and Polidan (1985). Detailed profiles of a number of lines of C, Al, and Si in the 1200-2000-A region are computed, including the resonance lines of C II, Al II, and Al III. These profiles are compared to observations obtained from the coaddition of eight IUE SWP images, using a technique developed by Leckrone and Adelman (1989). Comparison of carbon lines with a model that is underabundant in carbon by a factor of 2 relative to the sun indicates that the C abundance of Iota Her is at most one-half solar. Non-LTE effects are examined by comparing an LTE model possessing identical atmospheric parameters with the non-LTE model. Substantial differences in the populations of the model atomic states are found, but differences in the temperature structure of the two models often mask the non-LTE effects in the synthetic spectra.

Grigsby, James A.↗

An analysis of LDEF-exposed silvered FEP teflon thermal blanket material

The characterization of selected silvered fluorinated ethylene propylene (FEP) teflon thermal blanket material which received 5 years and 9 months of exposure to the LEO environment on the Long Duration Exposure Facility is reported. X-ray photoelectron spectroscopy, infrared, and thermal analyses did not detect a significant change at the molecular level as the result of this exposure. However, various microscopic analyses revealed a roughening of the coating surface due to atomic oxygen erosion which resulted in some materials changing from specular reflectors of visible radiation to diffuse reflectors. The potential effect of silicon-containing molecular contamination on these materials is addressed.

Young, Philip R.↗

Thermally distinct ejecta blankets from Martian craters

The study of ejecta blankets on Mars gives information about the Martian surface, subsurface, geologic history, atmospheric history, and impact process. In Feb. and Mar. 1989, the Termoskan instrument on board the Phobos 1988 spacecraft of the USSR acquired the highest spatial resolution thermal data ever obtained for Mars, ranging in the resolution from 300 meters to 3 km per pixel. Termoskan simultaneously obtained broad band visible channel data. The data covers a large portion of the equatorial region from 30 degrees S latitude to 6 degrees N latitude. Utilizing the data set we have discovered tens of craters with thermal infrared distinct ejecta (TIDE) in the equatorial regions of Mars. In order to look for correlations within the data, we have compiled a database which currently consists of 110 craters in an area rich in TIDE's and geologic unit variations. For each crater, we include morphologic information from Barlow's Catalog of Large Martian Impact Craters in addition to geographic, geologic, and physical information and Termoskan thermal infrared and visible data.

Betts, B. H.↗