Engineering Papers⌕ Search

SEARCH · Engineering Papers

Results for “plastic behavior”

Search indexed NASA NTRS and DOE OSTI research on propulsion, heat transfer, battery materials and energy systems. Follow report and document links to the original sources.

Quote a phrase for an exact phrase match. Source license links do not imply unrestricted reuse.

At least 1,603 records · Page 89
All sourcesNASA NTRSDOE OSTI
DOE OSTI2019

Hot Deformation Behavior and Processing Map of a Fe-11Mn-10Al-0.9C Duplex Low-Density Steel Susceptible to κ-Carbides

The hot deformation behavior of a Fe-11Mn-10Al-0.9C duplex low-density steel has been investigated, based on a series of isothermal compression tests at temperatures of 800-1100 °C and strain rates of 0.001-10 s{sup −1}. At relatively lower temperatures, with austenite decomposing, continuous dynamic recrystallization of ferrite and the formation of inter-granular κ-carbide were responsible for significant softening. At high deformation temperature where austenite was a dominant phase, dynamic recrystallization (DRX) is the restoration mechanism. Processing maps were developed at different plastic strains employing dynamic materials model and further verified through microstructural characterization. The optimal hot deformation condition at a large strain (0.7) was identified as deformation temperature of 950-1100 °C and strain rate of 0.01-1.0 s{sup −1}. In this domain, the original coarse grains could be replaced by the fine and uniform recrystallized grains, indicating that the high efficiency was dissipated by DRX. Meanwhile, two instable regions resulted from the formation of inter-granular κ-carbides and necklace structure should be avoided during hot processing.

36 MATERIALS SCIENCE↗
DOE OSTI2023

Ab initio study of tungsten-based alloys under fusion power-plant conditions

Tungsten (W) is considered a leading candidate for structural and functional materials in future fusion energy devices. The most attractive properties of tungsten for magnetic and inertial fusion energy reactors are its high melting point, high thermal conductivity, low sputtering yield, and low long-term disposal radioactive footprint. However, tungsten also presents a very low fracture toughness, primarily associated with intergranular failure and bulk plasticity, limiting its applications. In recent years, several families of tungsten-based alloys have been explored to overcome the aforementioned limitations of pure tungsten. These include tungsten-based high-entropy alloys (W-HEAs) and tungsten-based Self-passivating Metal Alloys with Reduced Thermo-oxidation or “SMART alloys” (W-SAs). Given their proximity to the plasma, it is crucial to understand how the exposure of these candidate plasma-facing materials (PFMs) to the neutron fluxes expected in fusion reactors impacts their material behavior over time. In this work, we present a computational approach that combines inventory codes and first-principles DFT electronic structure calculations to understand the behavior of transmuting tungsten-based PFMs. In particular, we calculate the changes in the chemical composition, production uncertainties, the elastic and ductility properties, and the density of states for five tungsten-based PFMs when exposed to EU-DEMO fusion first wall conditions for ten years.

70 PLASMA PHYSICS AND FUSION TECHNOLOGY↗
DOE OSTI2015

Spherical nanoindentation stress–strain curves

Although indentation experiments have long been used to measure the hardness and Young's modulus, the utility of this technique in analyzing the complete elastic–plastic response of materials under contact loading has only been realized in the past few years – mostly due to recent advances in testing equipment and analysis protocols. This paper provides a timely review of the recent progress made in this respect in extracting meaningful indentation stress–strain curves from the raw datasets measured in instrumented spherical nanoindentation experiments. These indentation stress–strain curves have produced highly reliable estimates of the indentation modulus and the indentation yield strength in the sample, as well as certain aspects of their post-yield behavior, and have been critically validated through numerical simulations using finite element models as well as direct in situ scanning electron microscopy (SEM) measurements on micro-pillars. Much of this recent progress was made possible through the introduction of a new measure of indentation strain and the development of new protocols to locate the effective zero-point of initial contact between the indenter and the sample in the measured datasets. As a result, this has led to an important key advance in this field where it is now possible to reliably identify and analyze the initial loading segment in the indentation experiments.

36 MATERIALS SCIENCE↗
DOE OSTI2020

Nucleation of Dislocations in 3.9 nm Nanocrystals at High Pressure

As circuitry approaches single nanometer length scales, it has become important to predict the stability of single nanometer-sized metals. The behavior of metals at larger scales can be predicted based on the behavior of dislocations, but it is unclear if dislocations can form and be sustained at single nanometer dimensions. Here, we report the formation of dislocations within individual 3.9 nm Au nanocrystals under nonhydrostatic pressure in a diamond anvil cell. We used a combination of x-ray diffraction, optical absorbance spectroscopy, and molecular dynamics simulation to characterize the defects that are formed, which were found to be surface-nucleated partial dislocations. These results indicate that dislocations are still active at single nanometer length scales and can lead to permanent plasticity.

75 CONDENSED MATTER PHYSICS, SUPERCONDUCTIVITY AND↗
DOE OSTI2016

Combined Synchrotron X-ray Diffraction and Digital Image Correlation Technique for Measurement of Austenite Transformation with Strain in TRIP-assisted Steels

The strain-induced, diffusionless shear transformation of retained austenite to martensite during straining of transformation induced plasticity (TRIP) assisted steels increases strain hardening and delays necking and fracture leading to exceptional ductility and strength, which are attractive for automotive applications. A novel technique that provides the retained austenite volume fraction variation with strain in TRIP-assisted steels with improved precision is presented. Digital images of the gauge section of tensile specimens were first recorded up to selected plastic strains with a stereo digital image correlation (DIC) system. The austenite volume fraction was measured by synchrotron X-ray diffraction from small squares cut from the gage section. Strain fields in the squares were then computed by localizing the strain measurement to the corresponding region of a given square during DIC post-processing of the images recorded during tensile testing. Results obtained for a QP980 steel are used to study the influence of initial volume fraction of austenite and the austenite transformation with strain on tensile mechanical behavior.

Atom Probe Analysis↗
NASA NTRS1993

Fatigue life and crack growth prediction methodology

The capabilities of a plasticity-induced crack-closure model and life-prediction code to predict fatigue crack growth and fatigue lives of metallic materials are reviewed. Crack-tip constraint factors, to account for three-dimensional effects, were selected to correlate large-crack growth rate data as a function of the effective-stress-intensity factor range (delta(K(sub eff))) under constant-amplitude loading. Some modifications to the delta(K(sub eff))-rate relations were needed in the near threshold regime to fit small-crack growth rate behavior and endurance limits. The model was then used to calculate small- and large-crack growth rates, and in some cases total fatigue lives, for several aluminum and titanium alloys under constant-amplitude, variable-amplitude, and spectrum loading. Fatigue lives were calculated using the crack growth relations and microstructural features like those that initiated cracks. Results from the tests and analyses agreed well.

Newman, J. C., Jr.↗
DOE OSTI2019

Development of a Novel Cr21 Lean Duplex Stainless Steel and Its Hot Deformation Behavior

In this study, a novel Cr21 lean duplex stainless steel has been developed. In order to investigate the difference in hot workability between the novel steel and the conventional LDX2101, the hot deformation tests were carried out in the temperature ranges from 950 to 1150 °C and strain rate ranges from 0.01 to 10 s{sup −1} by using a thermo-mechanical simulator. The peak stress increased with an increase in strain rate and a decrease in deformation temperature. However, the peak stress of the novel Cr21 lean DSS was always higher than that of the conventional LDX2101 under the same deformation conditions. The novel steel with lower deformation activation energy can be more easily deformed than the LDX2101. Meanwhile, the processing maps based on the specific plastic work approach indicated that the novel steel possessed a narrower flow instability region than the LDX2101. The lower difference in softening rate between ferrite and austenite can lead to the better deformation coordination in the novel steel compared to the LDX2101. The excellent hot workability of the novel steel can be obtained due to the low strength difference between the dual phases and the inhibition of the thin lamellar structures along the rolling direction on the transverse propagation of small cracks originating from the edge of the hot-rolled plates.

36 MATERIALS SCIENCE↗
DOE OSTI2019

Modeling the Work Hardening Behavior of High-Manganese Steels

The work hardening of a series of high-manganese steels with various chemical compositions (manganese contents of 18–30 wt.% and carbon contents of 0.06–1.2 wt.%) and deformation products (mechanical twins and/or ε-martensite) was modeled using a physics-based model. The model comprised the contributions of dislocation glide and phase transition (mechanical twinning and/or ε-martensite formation) kinetics to the overall work hardening rate. The model parameters included the physical characteristics of the steels such as the stacking fault energy as well as the microstructural features such as the volume fraction of the deformation products. A key point of the model was that it is globally applicable for all high-manganese steels—including twinning-induced plasticity and/or transformation-induced plasticity steels—instead of being limited to a specific category of these steels. A good agreement was found between the predicted and observed work hardening for all the experimental alloys in this study as well as several high-manganese steels in the literature.

36 MATERIALS SCIENCE↗
NASA NTRS1984

Elevated temperature compressive steady state deformation and failure in the oxide dispersion strengthened alloy MA 6000E

The compressive flow strength-strain rate behavior of the oxide-dispersion-strengthened alloy MA 6000E has been studied in the temperature range 1144-1366 K, with strain rates ranging from 2.1 x 10 to the -5th to 2.1 x 10 to the -7th per s. It is found that the inherent strength of the alloy is essentially the same in all test directions and that the low strength observed in tensile tests results from the inability of grain boundaries to support high tensile stresses. The failure of MA 6000E under high-temperature, slow plastic flow conditions is shown to be the result of concentrated slip. Slow plastic deformation in MA 6000E can be described by a threshold stress model of creep where threshold stresses are calculated from relatively fast testing procedures and the effective stress exponent for creep is assumed to be 3.5.

Whittenberger, J. D.↗
DOE OSTI2022

The contribution of Humboldt Glacier, northern Greenland, to sea-level rise through 2100 constrained by recent observations of speedup and retreat

Abstract. Humboldt Glacier, northern Greenland, has retreated and accelerated through the 21st century, raising concerns that it could be a significant contributor to future sea-level rise. We use a data-constrained ensemble of three-dimensional higher-order ice sheet model simulations to estimate the likely range of sea-level rise from the continued retreat of Humboldt Glacier. We first solve for basal traction using observed ice thickness, bed topography, and ice surface velocity from the year 2007 in a PDE-constrained (partial differential equation) optimization. Next, we impose calving rates to match mean observed retreat rates from winter 2007–2008 to winter 2017–2018 in a transient calibration of the exponent in the power-law basal friction relationship. We find that power-law exponents in the range of 1/7–1/5 – rather than the commonly used 1/3–1 – are necessary to reproduce the observed speedup over this period. We then tune an iceberg calving parameterization based on the von Mises stress yield criterion in another transient-calibration step to approximate both observed ice velocities and terminus position in 2017–2018. Finally, we use the range of basal friction relationship exponents and calving parameter values to generate the ensemble of model simulations from 2007–2100 under three climate forcing scenarios from CMIP5 (two RCP8.5 forcings, Representative Concentration Pathway) and CMIP6 (one SSP5-8.5 forcing, Shared Socioeconomic Pathway). Our simulations predict 5.2–8.7 mm of sea-level rise from Humboldt Glacier, significantly higher than a previous estimate (∼ 3.5 mm) and equivalent to a substantial fraction of the 40–140 mm predicted by ISMIP6 from the whole Greenland Ice Sheet. Our larger future sea-level rise prediction results from the transient calibration of our basal friction law to match the observed speedup, which requires a semi-plastic bed rheology. In many simulations, our model predicts the growth of a sizable ice shelf in the middle of the 21st century. Thus, atmospheric warming could lead to more retreat than predicted here if increased surface melt promotes hydrofracture of the ice shelf. Our data-constrained simulations of Humboldt Glacier underscore the sensitivity of model predictions of Greenland outlet glacier response to warming to choices of basal shear stress and iceberg calving parameterizations. Further, transient calibration of these parameterizations, which has not typically been performed, is necessary to reproduce observed behavior. Current estimates of future sea-level rise from the Greenland Ice Sheet could, therefore, contain significant biases.

54 ENVIRONMENTAL SCIENCES↗
DOE OSTI2022

Heterosynaptic plasticity in biomembrane memristors controlled by pH

Abstract In biology, heterosynaptic plasticity maintains homeostasis in synaptic inputs during associative learning and memory, and initiates long-term changes in synaptic strengths that nonspecifically modulate different synapse types. In bioinspired neuromorphic circuits, heterosynaptic plasticity may be used to extend the functionality of two-terminal, biomimetic memristors. In this article, we explore how changes in the pH of droplet interface bilayer aqueous solutions modulate the memristive responses of a lipid bilayer membrane in the pH range 4.97–7.40. Surprisingly, we did not find conclusive evidence for pH-dependent shifts in the voltage thresholds ( V* ) needed for alamethicin ion channel formation in the membrane. However, we did observe a clear modulation in the dynamics of pore formation with pH in time-dependent, pulsed voltage experiments. Moreover, at the same voltage, lowering the pH resulted in higher steady-state currents because of increased numbers of conductive peptide ion channels in the membrane. This was due to increased partitioning of alamethicin monomers into the membrane at pH 4.97, which is below the pKa (~5.3–5.7) of carboxylate groups on the glutamate residues of the peptide, making the monomers more hydrophobic. Neutralization of the negative charges on these residues, under acidic conditions, increased the concentration of peptide monomers in the membrane, shifting the equilibrium concentrations of peptide aggregate assemblies in the membrane to favor greater numbers of larger, increasingly more conductive pores. It also increased the relaxation time constants for pore formation and decay, and enhanced short-term facilitation and depression of the switching characteristics of the device. Modulating these thresholds globally and independently of alamethicin concentration and applied voltage will enable the assembly of neuromorphic computational circuitry with enhanced functionality. Impact statement We describe how to use pH as a modulatory “interneuron” that changes the voltage-dependent memristance of alamethicin ion channels in lipid bilayers by changing the structure and dynamical properties of the bilayer. Having the ability to independently control the threshold levels for pore conduction from voltage or ion channel concentration enables additional levels of programmability in a neuromorphic system. In this article, we note that barriers to conduction from membrane-bound ion channels can be lowered by reducing solution pH, resulting in higher currents, and enhanced short-term learning behavior in the form of paired-pulse facilitation. Tuning threshold values with environmental variables, such as pH, provide additional training and learning algorithms that can be used to elicit complex functionality within spiking neural networks. Graphical abstract

36 MATERIALS SCIENCE↗
DOE OSTI2021

In situ high-energy X-ray study of deformation mechanisms in additively manufactured 316L stainless steel

A key structural material planned to be used in the core of the Transformational Challenge Reactor is the additively manufactured 316L stainless steel (AM 316L SS). While the deformation of conventionally-manufactured 316 SS have been extensively studied, the deformation mechanism of AM 316L SS is less known. Here the room-temperature tensile behavior of AM 316L SS was studied in situ using high-energy X-ray diffraction and X-ray tomography. Diffraction yielded the lattice strains and the dislocation densi-ties of the AM 316L SS, which were compared to those of a conventionally processed 316H SS. It was found that while the conventional 316H SS had three distinct deformation stages, namely stage II ather-mal hardening, stage III dynamic recovery, and stage IV, the AM 316L experienced only the stages III and IV after an initial transitional period. The plastic instability stresses (PIS), i.e. the true ultimate tensile strength, were nearly the same in both materials. The AM 316L had very low dislocation barrier strength throughout the plastic deformation, which, in combination with the invariant PIS, explained its high dis-location storage capability and the attractive combination of strength and ductility. Tomography revealed morphological changes of the built-in pores in the AM 316L during deformation and fracture, and it was concluded that large pores close to the surface might have significant roles in the necking stage.

316 stainless steel↗
DOE OSTI2025

Probing Operando Electrochemical Strain Generation in α-NaFeO 2 Composite Cathodes during Cycling of Na-Ion Batteries

The transition metal oxide (TMO) cathodes in Na-ion batteries suffer from low-capacity retention. Chemo-mechanical instabilities lead to the deterioration of the electrochemical performance of TMO cathodes in Li-ion batteries. However, there is not much known about the chemo-mechanical instabilities in the TMO cathodes for Na-ion batteries. Understanding the governing forces behind the interplay between the electrochemical performance and mechanical stability in TMO cathodes is critical for the development of Na-ion batteries. Here, we synchronize the digital image correlation (DIC) technique with electrochemical analysis to capture the real-time deformation behavior of the α-NaFeO 2 cathodes during cycling. When the charge cutoff voltage is 3.6 V, the cathode experiences reversible deformations (except for the first cycle). There is negative strain (shrinkage) generation during Na extraction and positive strain (expansion) generation during the subsequent Na insertion. A detailed analysis of the potential-dependent strain rate evolution points out complicated phase transformations and nonequilibrium conditions in the α-NaFeO 2 cathodes during cycling. When the charge cutoff voltage was increased to 4.2 V, there was a rapid capacity loss and large plastic deformations in the α-NaFeO 2 cathodes. We provide an in-depth discussion about the possible mechanisms behind the chemo-mechanical instabilities in the α-NaFeO 2 . In conclusion, the correlation is critical to develop material-based strategies to mitigate instability mechanisms in TMO cathodes for Na-ion batteries.

Wable, Minal [University of Maryland Baltimore Cou↗
NASA NTRS2012

High-Temperature Shape Memory Polymers

physical conformation changes when exposed to an external stimulus, such as a change in temperature. Such materials have a permanent shape, but can be reshaped above a critical temperature and fixed into a temporary shape when cooled under stress to below the critical temperature. When reheated above the critical temperature (Tc, also sometimes called the triggering or switching temperature), the materials revert to the permanent shape. The current innovation involves a chemically treated (sulfonated, carboxylated, phosphonated, or other polar function group), high-temperature, semicrystalline thermoplastic poly(ether ether ketone) (Tg .140 C, Tm = 340 C) mix containing organometallic complexes (Zn++, Li+, or other metal, ammonium, or phosphonium salts), or high-temperature ionic liquids (e.g. hexafluorosilicate salt with 1-propyl-3- methyl imidazolium, Tm = 210 C) to form a network where dipolar or ionic interactions between the polymer and the low-molecular-weight or inorganic compound forms a complex that provides a physical crosslink. Hereafter, these compounds will be referred to as "additives". The polymer is semicrystalline, and the high-melt-point crystals provide a temporary crosslink that acts as a permanent crosslink just so long as the melting temperature is not exceeded. In this example case, the melting point is .340 C, and the shape memory critical temperature is between 150 and 250 C. PEEK is an engineering thermoplastic with a high Young fs modulus, nominally 3.6 GPa. An important aspect of the invention is the control of the PEEK functionalization (in this example, the sulfonation degree), and the thermal properties (i.e. melting point) of the additive, which determines the switching temperature. Because the compound is thermoplastic, it can be formed into the "permanent" shape by conventional plastics processing operations. In addition, the compound may be covalently cross - linked after forming the permanent shape by S-PEEK by applying ionizing radiation ( radiation, neutrons), or by chemical crosslinking to form a covalent permanent network. With respect to other shape memory polymers, this invention is novel in that it describes the use of a thermoplastic composition that can be thermally molded or solution-cast into complex "permanent" shapes, and then reheated or redissolved and recast from solution to prepare another shape. It is also unique in that the shape memory behavior is provided by a non-polymer additive.

Yoonessi, Mitra↗
DOE OSTI2018

Tensile mechanical properties and fracture behaviors of nickel-based superalloy 718 in the presence of hydrogen

Hydrogen embrittlement of a nickel-based superalloy IN718 was investigated using slow strain rate tensile tests. Post-mortem observation of fractured samples was performed to explore hydrogen-assisted failure mechanisms of the alloy. The results reveal that hydrogen charging reduces yield strength, tensile strength, fracture strain and work hardening rate. With increasing current density, yield strength and tensile strength reduce linearly and fracture strain decreases exponentially. Furthermore, the crack initiation and propagation in hydrogen-charged region depends on the distribution of δ phase in the alloy. For needle-shaped δ phase within the grains, the nucleation of voids takes place at the intersections between dislocation slip bands and δ phase due to the hydrogen-enhanced localized plasticity (HELP)-assisted shear localization and possible hydrogen agglomeration. For δ phase along the grain boundaries, the impingement of slip bands and local hydrogen accumulation at γ-matrix/δ phase interfaces as well as hydrogen-enhanced decohesion (HEDE)-assisted decohesion lead to the void nucleation at the interfaces. Because of the decoration of δ phase at the grain boundaries, hydrogen-assisted cracking preferentially propagates along the grain boundaries. It is therefore suggested that the synergistic interplay of HELP mechanism and HEDE mechanism can be used to explain the embrittlement of the alloy.

08 HYDROGEN↗
DOE OSTI2019

On the Relationship Between Dislocation Creep Strength and Microstructure of a Solid-Solution-Strengthened Ni-Base Superalloy

It is shown that the dislocation creep strength of a solid-solution-strengthened Ni-base superalloy is critically dependent upon the cooling rate from the annealing temperature. This behavior is correlated with the effect of cooling rate on the morphology of M{sub 23}C{sub 6}-type carbide which precipitates at grain boundaries during cooling. Experiment shows that the creep strength is enhanced by rapid cooling which results in discrete carbide particles with irregular shape following a zigzag path along the grain boundaries. However, the creep strength is degraded as the morphology is changed into lamellar type by a discontinuous grain boundary reaction which occurs during slower cooling rates. Due to the transition from the discrete particle into the lamellar morphology, plastic deformation becomes more localized alongside the grain boundaries which accelerates the creep rate leading to premature intergranular failure. On the other hand, it is also shown that the stacking fault energy of the alloy increases with temperature which can allow dislocations to rearrange themselves into subgrain structure with relative ease during steady-state creep.

36 MATERIALS SCIENCE↗
DOE OSTI2017

The role of frequency on fretting corrosion of Alloy 690TT against 304 stainless steel in high temperature high pressure water

Highlights: • Delamination, material transfer and oxidation dominated fretting corrosion behavior in HTHP water. • Delamination was pure mechanical wear to produce fresh surface exposed to HTHP water for oxidation. • Increased frequency enhanced the maximum thickness of oxide film in worn surface. • Increased frequency accelerated the formation of tribologically transformed structure (TTS). • Increased frequency accelerated the escape of wear debris, which originated from the TTS and crushed oxide particles. - Abstract: In high temperature high pressure (HTHP) water, the role of frequency in fretting corrosion behavior and mechanism of Alloy 690TT against Type 304 stainless steel were investigated. Results indicated that wear mechanisms of delamination, material transfer and oxidation collectively dominated the fretting corrosion behavior. The delamination was related to pure mechanical wear to produce fresh surface exposed to HTHP water for oxidation, resulting in the increase of wear depth and volume. The increasing frequency played little role in oxide type of worn surfaces, which consisted of (Ni,Fe)(Fe,Cr){sub 2}O{sub 4} and Cr{sub 2}O{sub 3}. However, it enhanced the maximum thickness of oxide film in the worn surface. The increasing frequency resulted in the acceleration of the formation of nanostructured tribologically transformed structure (TTS) layer because it could aggravate the plastic deformation and increase the contact temperature for dynamic recrystallization. The increasing frequency accelerated the escape of the ultra-fine grained wear debris, which originated from not only the damage of TTS layer but also the crushed oxide particles generated in the contact gap.

36 MATERIALS SCIENCE↗
DOE OSTI2021

Pseudoelasticity of SrNi2P2 Micropillar via Double Lattice Collapse and Expansion

The maximum recoverable strain of most crystalline solids is less than 1% because plastic deformation or fracture usually occurs at a small strain. In this work, we show that a SrNi 2 P 2 micropillar exhibits pseudoelasticity with a large maximum recoverable strain of ~14% under uniaxial compression via unique reversible structural transformation, double lattice collapse–expansion that is repeatable under cyclic loading. Its high yield strength (~3.8 ± 0.5 GPa) and large maximum recoverable strain bring out the ultrahigh modulus of resilience (~146 ± 19 MJ/m 3 ), a few orders of magnitude higher than that of most engineering materials. The double lattice collapse–expansion mechanism shows stress–strain behaviors similar to that of conventional shape-memory alloys, such as hysteresis and thermo-mechanical actuation, even though the structural changes involved are completely different. Our work suggests that the discovery of a new class of high-performance ThCr 2 Si 2 -structured materials will open new research opportunities in the field of pseudoelasticity.

77 NANOSCIENCE AND NANOTECHNOLOGY↗