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Search indexed NASA NTRS and DOE OSTI research on propulsion, heat transfer, battery materials and energy systems. Follow report and document links to the original sources.

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At least 1,603 records · Page 89
All sourcesNASA NTRSDOE OSTI
DOE OSTI2015

Groundwater flow characterization in a fractured bedrock aquifer using active DTS tests in sealed boreholes

In recent years, wireline temperature profiling methods have evolved to offer new insight into fractured rock hydrogeology. Important advances in wireline temperature logging in boreholes make use of active line source heating alone and then in combination with temporary borehole sealing with flexible impervious fabric liners to eliminate the effects of borehole cross-connection and recreate natural flow conditions. Here, a characterization technique was developed based on combining fiber optic distributed temperature sensing (DTS) with active heating within boreholes sealed with flexible borehole liners. DTS systems provide a temperature profiling method that offers significantly enhanced temporal resolution when compared with conventional wireline trolling-based techniques that obtain a temperature–depth profile every few hours. The ability to rapidly and continuously collect temperature profiles can better our understanding of transient processes, allowing for improved identification of hydraulically active fractures and determination of relative rates of groundwater flow. Here, the advantage of a sealed borehole environment for DTS-based investigations is demonstrated through a comparison of DTS data from open and lined conditions for the same borehole. Evidence for many depth-discrete active groundwater flow features under natural gradient conditions using active DTS heat pulse testing is presented along with high resolution geologic and geophysical logging and hydraulic datasets. Implications for field implementation are discussed.

15 GEOTHERMAL ENERGY↗
DOE OSTI2019

Phase field modeling of chemomechanical fracture of intercalation electrodes: Role of charging rate and dimensionality

We investigate the fracture of Li-ion battery cathodic particles using a thermodynamically consistent phase-field approach that can describe arbitrarily complex crack paths and captures the full coupling between Li-ion diffusion, stress, and fracture. Building on earlier studies that introduced the concept of electrochemical shock, we use this approach to quantify the relationships between stable or unstable crack propagation, flaw size, and C-rate for 2D disks and 3D spherical particles. We find that over an intermediate range of flaw sizes, the critical flaw size for the onset of crack propagation depends on charging rate as an approximate power-law that we derive analytically. This scaling law is quantified in 2D by exhaustive simulations and is also supported by 3D simulations. In addition, our results reveal a significant difference between 2D and 3D geometries. In 2D, cracks propagate deep inside the particle in a rectilinear manner while in 3D they propagate peripherally on the surface and bifurcate into daughter cracks, thereby limiting inward penetration and giving rise to complex crack geometries.

36 MATERIALS SCIENCE↗
DOE OSTI2024

Damage evolution and ductile fracture of commercially-pure titanium sheets subjected to simple tension and cyclic bending under tension

This paper describes a study into the evolution of damage in commercial-purity titanium (CP–Ti) sheets subjected to cyclic bending under tension (CBT) and uniaxial tension (simple tension, ST). Sections were taken from sheets that were strained to various levels under both methods and were imaged using X-ray computed tomography (XCT) to reveal insights into the size, density, and distribution of microvoids in the sheets. Digital image correlation (DIC) was also used to observe the surface strain of CBT and ST sheets during testing. These results showed that elongation to failure (ETF) for CBT deformation is about 2.5× higher than for ST, local longitudinal strains in the bulk of the CBT sample are around 1.3× higher than the peak strain in the ST necked region, and 1.7× higher in the localized region of CBT failure. It was found that the volume-density of voids in both sheets followed a similar exponential increase with strain, reaching nearly 45× higher in the CBT than the ST sheets before the onset of failure, mainly due to the higher strain levels achieved. A higher volume density of voids developed in the center of sheets at high levels of strain, for both processes, with the density in the sheet center becoming approximately double that found near the edges. Scanning electron microscopy (SEM) was used to examine the fracture surface of CBT and ST sheets after failure. The observations are presented and discussed highlighting the CBT process as effective to delay ductile fracture of the CP-Ti sheets.

Commercially pure titanium↗
DOE OSTI2022

Intense cyclic heating effects on thermo-fracture and thermal shock of solid tungsten and open-cell tungsten foam

Here we investigate here the effects of transient (cyclic) arc-jet plasma and laser heating on fracture behavior of W-foam and solid tungsten. The two key parameters that control the foam thermomechanical response are its density and mean cell size expressed in Pores Per Inch (PPI). Tungsten foam samples were fabricated with Chemical Vapor Deposition (CVD) with variety of PPI and relative density. These were tested under two types of qualitatively different conditions: (1) high-enthalpy arc-jet, and (2) high-power cyclic laser heating. None of the foam samples showed macroscopic through-thickness cracks. However, distributed micro-cracks were observed on ligaments and their triple junctions. Under the same loading conditions, W-foam and solid tungsten showed similar crack network pattern and characteristic length-scale. However, Crack Opening Displacement (COD) was twice as large in solid W as compared to W-foam. Foam samples that have been previously exposed to a low-pressure helium plasma showed significant changes in their surface forming nano-texture fuzz which was removed by subsequent testing in the arc-jet. Extensive fracture and re-crystallization were observed in the thin solid W disk that was fully-constrained from expansion. Thicker and fully-constrained solid W disks did not display recrystallization, grain growth, and extensive cracking. However, thicker disks that were free to expand showed some recrystallization and extensive through-thickness cracks due to less effective cooling and thus higher temperatures. Laser beam testing showed no visible damage formation at 0.19 GW/m 2 and 0.38 GW/m 2 for both low-density (23%) and high-density (43%) foams at low pulses (100-1000). Micro-cracks were observed after 10,000 pulses at 0.19 GW/m 2 in both foams, and in low-density foam after 100,000 at 0.38 GW/m 2 . The nature of thermomechanical damage in W-foam exposed to extreme power (GW/m 2 ) short-duration laser pulses was found to be qualitatively similar to that of high power (MW/m 2 ) long-duration arc-jet.

36 MATERIALS SCIENCE↗
DOE OSTI2022

Molecular dynamics studies of helium bubble effects on grain boundary fracture vulnerabilities in an Fe 70 Ni 11 Cr 19 –1%H austenitic stainless steel

Comprehensive molecular dynamics tensile test simulations have been performed to study the delamination processes of seven different grain boundaries / cleavage planes (Σ1{111}, Σ3{111}, Σ5{100}, Σ7{111}, Σ9{411}, Σ11{311}, and R{100}/{411}) containing a helium bubble. Combinations of a variety of conditions are explored including different strain rates, system dimensions, bubble density, bubble radius, bubble pressure, and temperature. We found that in general, grain boundaries absorb less energies with decreasing strain rate but increasing bubble areal density, bubble pressure, bubble radius, and temperature. The propensity of grain boundary delamination is sensitive to grain boundary type: The random grain boundary R{100}/{411} is one of the most brittle boundaries whereas the Σ1{111} cleavage plane and the Σ3{111} twin boundary are two of the toughest boundaries. The sorted list of grain boundary fracture vulnerability obtained from our dynamic tensile test simulations differs from the one obtained from our decohesion energy calculations, confirming the important role of plastic deformation during fracture. Finally, detailed mechanistic analyses are performed to interpret the simulated results.

37 INORGANIC, ORGANIC, PHYSICAL, AND ANALYTICAL CH↗
DOE OSTI2025

Mapping of fracture and ionic conductivity changes in ion implanted solid electrolytes: Insights from molecular dynamics

Ion implantation emerges as a promising technique to address the persistent challenge of lithium (Li) filament growth in solid-state electrolytes as it can induce compressive stresses inhibiting crack growth and deflect dendrites, de facto mitigating early electrolyte failure. In this study, we examine the potential paradox of ion implantation: while aiming to enhance electrolyte performance, the radiation damage associated with implantation might inadvertently compromise both the ionic conductivity and the intrinsic fracture toughness of the material, rendering the material unsuitable for battery applications. Specifically, we employed molecular dynamics simulations to examine the scope of the downsides of ion implantation, specifically: (i) reduced ionic conductivity (due to radiation-induced amorphization) and (ii) mechanical stability (due to radiation-induced embrittlement) in ion-implanted Li 7 La 3 Zr 2 O 12 (LLZO) solid-state electrolytes. We explore how radiation damage impacts LLZO’s crystalline structure, Li-ion diffusion, and fracture properties at various temperatures and radiation damage levels. The study aims to provide insights into the competing effects of ion implantation and suggest potential engineering strategies for developing more robust solid-state electrolytes with improved conductivity and dendrite resistance.

Conductivity↗
DOE OSTI2018

Microstructure and fracture properties of open-cell porous Ti-6Al-4V with high porosity fabricated by electron beam melting

Highlights: • The Ti-6Al-4V foams with 80% high porosity are prepared by electron beam melting. • The ligament width appears to play the major role for mechanical properties. • The work of fracture is a linear function of ligament width and roughness/width ratio. - Abstract: The open-cell porous Ti-6Al-4V structure with high porosity, intended to be applied as replacement for human cancellous bone, were fabricated by electron beam melting (EBM). Computer aided design (CAD) was applied to design porous structures using the same unit cell with different unit cell sizes from 2.5 to 4 mm, different ligament widths from 600 to 900 μm, and different pore sizes from 1200 to 1800 μm, in order to achieve high porosity of 80% in avoiding the stress shielding effect. In comparison with the CAD designs and the EBM samples, there were minor discrepancies in terms of pore size and ligament width, mainly a result of melting pool. The measured data on the Young's modulus and yield strength of the EBM porous samples can be predicted by the Gibson and Ashby model. All samples with high porosity were found to match well with cancellous bone, with Young's modulus of 2 GPa and yield stress of 31 MPa, effective to diminish the risk of stress shielding effect. For porous EBM sample with high 80% porosity, the work of fracture can increase from 15.9 to 47.6 kJ/m{sup 2} with increasing ligament width from 600 to 900 μm.

36 MATERIALS SCIENCE↗
DOE OSTI2025

An FFT-based micromechanical model for gradient enhanced brittle fracture

Damage models incorporated within FFT-based micromechanical methods have received much attention recently because of the need to better understand and predict brittle and ductile fracture. An important aspect of a damage model is non-local regularization, which removes the mesh dependence of the predictions that otherwise become physically unacceptable upon grid refinement. In this work, the Helmholtz-type equation for non-local gradient regularization of a damage model on a distorted grid is solved using an FFT-based approach. Further, the resulting system of equations is solved using the Jacobi iterative method. The model is applied to simulate brittle fracture of an intermetallic. The influence of the time and space discretization, the length-scale parameter, and intermetallic crystallographic orientation on crack evolution is studied.

36 MATERIALS SCIENCE↗
DOE OSTI2020

Implications of post-processing induced microstructural changes on the deformation and fracture response of additively manufactured Ti–6Al–4V

Ti–6Al–4V parts fabricated via electron beam melting (EBM) powder bed fusion are often subjected to hot isostatic pressing below the β-transus temperature to mitigate defects. During which the pressure aids in pore closure and the thermal exposure results in coarsening of α phase while retaining the columnar prior-β phase grain morphology present in the as-fabricated condition. The same post-processing treatment can also be carried out above β-transus temperature which is an effective way to modify both the grain morphology and the associated α textures. Here, the objective of this work is to correlate thermally induced microstructural changes to the deformation and fracture response of the EBM processed Ti–6Al–4V. To this end, we have carried out both sub-transus and super-transus heat-treatments of the as-fabricated material. The mechanical response of the as-fabricated and all heat-treated materials are characterized by in-situ tensile tests under a high-resolution digital optical microscope. This enabled us to capture large-scale panoramic images of the deforming microstructure, and overcome the trade-off between the image resolution and the field of view during in-situ experiments. The series of images captured throughout the imposed deformation are subsequently used to perform microstructure-based digital image correlation to measure microstructural-scale strains over a large area. The results of the in-situ tests together with detailed fractographic analyses are then used to elucidate how the heterogeneous deformation spanning over multiple microstructural length-scales, for example, at the scale of lamellae, colonies of lamellae and grain boundaries, affect the overall deformation and fracture response of the post-processed materials.

36 MATERIALS SCIENCE↗
DOE OSTI2026

Evaluating Fracture Behavior of Bioinspired Alumina-YSZ Composites through Static and Dynamic Mechanical Testing

Ceramic materials are known for their high hardness and strength but are limited by low toughness and sudden failure. Inspired by the microstructure of dental enamel, which features undulating rods that promote crack deflection and energy absorption, architected specimens were designed and manufactured. A bespoke ball-on-ring (BoR) testing apparatus measured the static biaxial rupture strength of these bioinspired materials. Additionally, impact testing with spherical steel projectiles assessed their behavior under dynamic conditions. Monolithic alumina specimens were compared to architected alumina reinforced with yttria-stabilized zirconia (YSZ) rods produced via direct ink write 3D printing. BoR tests revealed that monolithic alumina had a Weibull modulus of 10.53 and a characteristic strength of 372.3 MPa, while the composite specimens showed a Weibull modulus of 5.46 and a characteristic strength of 213.3 MPa. Although the composite failed at lower stresses and projectile velocities, it exhibited notable crack deflection and fracture resistance, with cracks being effectively interrupted by the rod inclusions. The composite specimens also resulted in fewer and larger fragments upon impact. Finite element simulations confirmed the effectiveness of the rod structures in enhancing fracture resistance.

Bioinspired materials↗
DOE OSTI2016

Finite element model for brittle fracture and fragmentation

A new computational model for brittle fracture and fragmentation has been developed based on finite element analysis of non-linear elasticity equations. The proposed model propagates the cracks by splitting the mesh nodes alongside the most over-strained edges based on the principal direction of strain tensor. To prevent elements from overlapping and folding under large deformations, robust geometrical constraints using the method of Lagrange multipliers have been incorporated. In conclusion, the model has been applied to 2D simulations of the formation and propagation of cracks in brittle materials, and the fracture and fragmentation of stretched and compressed materials.

97 MATHEMATICS AND COMPUTING↗
DOE OSTI2024

Finite domain solution of a KGD hydraulic fracture in the viscosity-dominated regime

This paper describes a numerical algorithm for solving the classic problem of a plane strain (KGD) fracture propagating in an impermeable elastic medium with zero toughness. The method, which takes advantage of the self-similar nature of the solution, combines a domain-based scheme to solve the elasticity equations and a finite volume method to solve the nonlinear lubrication equation. This work represents a first step towards developing a model able to account for pore pressure diffusion in the medium and corresponding poroelastic effects, noting that these processes are more efficiently solved using a domain-based rather than a boundary integral method. To enhance the efficiency and accuracy of the numerical scheme, the far-field crack asymptotics is embedded in the discretized elastic relationship between the fluid pressure and the crack opening, while the coupled fluid-solid tip asymptote is enforced in a weak form when solving the nonlinear lubrication equation. The proposed technique yields results that closely match the analytical solution, even with a coarse mesh. This approach offers potential for addressing more complex hydraulic fracturing problems in the future.

Domain-based method↗
DOE OSTI2022

The mechanical behavior of metal-halide perovskites: Elasticity, plasticity, fracture, and creep

Wide ranging mechanical properties — elasticity, plasticity, fracture, and creep — most relevant to the mechanical reliability of perovskite solar cells (PSCs) are systematically investigated. High quality bulk single-crystals of the commonly studied metal-halide perovskites (MHPs) relevant to PSCs are fabricated and studied: CH 3 NH 3 PbBr 3 (MAPbBr 3 ) and CH 3 NH 3 PbI 3 (MAPbI 3 ). The first direct measurement of MHP Young's modulus (E) using uniaxial compression reveals E <100> of 13.1 ± 1.3 and 10.6 ± 1.0 GPa for MAPbBr 3 and MAPbI 3 , respectively. Further, the Vickers micro-hardness H (100) of MAPbBr 3 and MAPbI 3 is 0.54±0.02 GPa and 0.76±0.05 GPa, respectively. The Vickers micro-indentation fracture toughness K IC of MAPbBr 3 and MAPbI 3 is estimated at 0.20±0.03 MPa∙m 0.5 and 0.18±0.03 MPa∙m 0.5 , respectively. The stress-exponent, n, extracted from nanoindentation creep data is ~8 and ~10 for MAPbBr 3 and MAPbI 3 , respectively. The trends in these properties are discussed. These properties are best estimates and are recommended for use in future mechanical behavior and reliability analyses of MHPs and PSCs.

36 MATERIALS SCIENCE↗
DOE OSTI2021

Seismic Imaging of a Shale Landscape Under Compression Shows Limited Influence of Topography–Induced Fracturing

We used seismic refraction to image the P-wave velocity structure of a shale watershed experiencing regional compression in the Valley and Ridge Province (USA). From estimates showing strong compressional stress, we expected the depth to unweathered bedrock to mirror the hill-valley-hill topography (“bowtie pattern”) by analogy to seismic velocity patterns in crystalline bedrock in the North American Piedmont that also experience compression. Previous researchers used failure potentials calculated for strong compression in the Piedmont to suggest fractures are open deeper under hills than valleys to explain the “bowtie” pattern. Seismic images of the shale watershed, however, show little evidence of such a “bowtie.” Instead, they are consistent with weak (not strong) compression. Here, this contradiction could be explained by the greater importance of infiltration-driven weathering than fracturing in determining seismic velocities in shale compared to crystalline bedrock, or to local perturbations of the regional stress field due to lithology or structures.

58 GEOSCIENCES↗
DOE OSTI2022

Barometric Pumping Through Fractured Rock: A Mechanism for Venting Deep Methane to Mars' Atmosphere

Abstract Both the source of methane on Mars and the mechanism for transmission from the subsurface to the atmosphere are not fully understood. Previous seepage simulations have invoked relatively shallow subsurface sources to explain observed methane signatures on Mars. We propose that barometric‐pressure pumping through fracture networks could be an effective mechanism for methane transport from the deep subsurface on Mars. Using atmospheric pressure data gathered by Curiosity as input, we simulate methane gas transport from depths of 200 m to the surface. Even with such a deep source, our model reproduces the observed seasonality of methane, and the simulated surface methane fluxes fall within the range of previous estimates derived from atmospheric observations. Because 200 m is the likely minimum hospitable depth for living methanogenic microbes, our fracture network model indirectly reinvigorates the possibility of a microbial source of methane on Mars.

58 GEOSCIENCES↗
DOE OSTI2016

Controlled exfoliation of (100) GaAs-based devices by spalling fracture

The importance of exfoliation techniques increases as the semiconductor industry progresses toward thinner devices as a way to reduce material costs and improve performance. Here, the controlled spalling technique is a recently developed substrate removal process that utilizes the physics of fracture to create wafer cleavage parallel to the surface at a precise depth. In this letter, we apply principles of linear elastic fracture mechanics to predict the process conditions needed to exfoliate (100) GaAs of a desired thickness. Spalling can be initiated in a controllable manner, by depositing a stressor film of a residual stress value just below the threshold value to induce a spontaneous spall. Experimental data show process window requirements to controllably spall (100) GaAs. Additionally, experimental spall depth in (100) GaAs compares well to spalling mechanics predictions when the effects of wafer thickness and modulus are considered. To test spalled material quality, III-V single junction photovoltaic devices are lifted off of a (100)-GaAs substrate by spalling methods and electrical characteristics are recorded. No degradation is observed in the spalled device, illustrating the potential of this method to rapidly produce thin, high quality devices.

14 SOLAR ENERGY↗
DOE OSTI2016

The effect of Si content on the fracture toughness of CrAlN/Si{sub 3}N{sub 4} coatings

CrAlN/Si{sub 3}N{sub 4} nanocomposite coatings with different Si contents were deposited to understand how Si influences the microstructure and mechanical behaviour of the coatings, in particular, the fracture toughness. The coating composition, chemical bonding, microstructure, and mechanical properties were studied by energy dispersive spectroscopy, x-ray photoelectron spectroscopy, x-ray diffraction, and nanoindentation, respectively. Using a micro double cantilever beam sample, it was found that the fracture toughness of CrAlN/Si{sub 3}N{sub 4} coatings was higher than that of both the CrN and CrAlN coatings and increased with increasing Si content. Cross-sectional transmission electron microscopy suggested that this was caused by the suppression of cracking at columnar boundaries.

36 MATERIALS SCIENCE↗
DOE OSTI2021

Fracture and fatigue of thin crystalline SrTiO 3 membranes

The increasing availability of a variety of two-dimensional materials has generated enormous growth in the field of nanoengineering and nanomechanics. Recent developments in thin film synthesis have enabled the fabrication of freestanding functional oxide membranes that can be readily incorporated in nanomechanical devices. While many oxides are extremely brittle in bulk, recent studies have shown that, in thin membrane form, they can be much more robust to fracture as compared to their bulk counterparts. Here, we investigate the ultimate tensile strength of SrTiO 3 membranes by probing freestanding SrTiO 3 drumheads using an atomic force microscope. We demonstrate that SrTiO 3 membranes can withstand an elastic deformation with an average strain of ~6% in the sub-20 nm thickness regime, which is more than an order of magnitude beyond the bulk limit. Further, we also show that these membranes are highly resilient upon a high cycle fatigue test, surviving up to a billion cycles of force modulation at 85% of their fracture strain, demonstrating their high potential for use in nanomechanical applications.

36 MATERIALS SCIENCE↗