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Search indexed NASA NTRS and DOE OSTI research on propulsion, heat transfer, battery materials and energy systems. Follow report and document links to the original sources.

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At least 1,585 records · Page 88

Teleoperator maneuvering system

The Teleoperator Maneuvering System (TMS) is a Shuttle launched, free-flying, remotely controlled reusable propulsive stage capable of performing spacecraft and payload placement services, retrieval functions, assembly/servicing support for large space systems, dexterous manipulator operations for planned or contingency satellite servicing, satellite viewing, and subsatellite science support. The basic TMS segments, subsystems and performance are described, beginning with the criteria and requirements derived from mission models. Examples of TMS benefits to the STS and user communities are demonstrated. TMS applications such as support and servicing of Space Station, materials processing and subsatellite missions are presented.

Turner, J. R.↗

Shell-Tile Thermal-Protection System

Durable shell-tile thermal-protection system consists of interlocking upper and lower hard caps, incorporating appropriate stiffeners and enclosing lightweight fibrous insulation. New shell tile more durable than reusable surface insulation (RSI) currently used on Space Shuttle orbiter.

Macconochie, I. O.↗

Teleoperator maneuvering system

The teleoperator maneuvering system (TMS), consisting of the vehicle, the shuttle orbiter bay cradle with airborne support equipment, and the aft flight deck control station, is described. The vehicle is a reusable remotely controlled free flying vehicle capable of a variety of missions including payload placement, retrieval, servicing, viewing, and large space systems assembly support. The TMS flies preprogrammed trajectories as well as being controlled or reprogrammed from the aft flight deck or the ground. A building block design philosophy is described which permits the evolution of capability as it is needed and delays cost as much as possible. Various mission operations are discussed.

Turner, J. R.↗

Fibrous ceramic insulation

Some of the reusable heat shielding materials used to protect the Space Shuttles, their manufacturing processes, properties, and applications are discussed. Emphases is upon ceramic materials. Space Shuttle Orbiter tiles are discussed.

Howard E. Goldstein↗

Experimental assessment of a computer program used in Space Shuttle orbiter entry heating analysis

A high temperature reusable surface insulation (HRSI) tile taken from the Space Shuttle orbiter was subjected to a nominal heating rate of 60 kW/sq m in the laboratory. The surface temperature response to this heating was measured and used as input to a computer program which computed the applied heating rate. The program is part of a software system that is used to infer convective heating rates to the orbiter thermal protection system during entry. The measured and computed heating rates are compared. Results confirm the applicability of this program to the determination of flight heat transfer rates from flight measured surface temperature data.

Wells, W. L.↗

Performance of an ablator for Space Shuttle inorbit repair in an arc-plasma airstream

An ablator patch material performed well in an arc plasma environment simulating nominal Earth entry conditions for the Space Shuttle. Ablation tests using vacuum molded cones provided data to optimize the formulation of a two part polymer system for application under space conditions. The blunt cones were made using a Teflon mold and a state of the art caulking gun. Char stability of formulations with various amounts of catalyst and diluent were investigated. The char was found to be unstable in formulations with low amounts of catalyst and high amounts of diluent. The best polymer system determined by these tests was evaluated using a half tile patch in a multiple High Temperature Reusable surface Insulation tile model. It was demonstrated that this ablator could be applied in a space environment using a state of the art caulking gun, would maintain the outer mold line of the thermal protection system during entry, and would keep the bond line temperature at the aluminum tile interface below the design limit.

Stewart, D. A.↗

MAST space research flight experiment

The MAST flight experiments comprise a research program focusing on major LSS issues for which it is deemed necessary to test, measure, and validate techniques and concepts in the space environment. The MAST Shuttle attached test articles are transported to space by the STEP experiment carrier and are compatible with STEP interfaces in all configurations. As the experiments require no particular orbit and the operational timeliness needed for mission performance are not extensive, it is forseen that the STEP/MAST combination could provide an attractive repetitive element within the Shuttle mixed cargo manifesting process. Using the STEP experiment carrier and a retractable reusable test article allows repetitive flight research to the extent that the STEP is able to be manifested on a regular basis. Since this research program examines generic phenomena, maximum emphasis is placed upon information quality and the fidelity with which the phenomena model emulates the LSS issue.

Allen, J. L.↗

Effect of strain isolator pad modulus on inplane strain in Shuttle Orbiter thermal protection system tiles

The thermal protection system used on the Space Shuttle orbiter to determine strains in the reusable surface insulation tiles under simulated flight loads was investigated. The effects of changes in the strain isolator pad (SIP) moduli on the strains in the tile were evaluated. To analyze the SIP/tile system, it was necessary to conduct tests to determine inplane tension and compression modulus and inplane failure strain for the densified layer of the tiles. It is shown that densification of the LI-900 tile material increases the modulus by a factor of 6 to 10 and reduces the failure strain by about 50%. It is indicated that the inplane strain levels in the Shuttle tiles in the highly loaded regions are approximately 2 orders of magnitude lower than the failure strain of the material. It is concluded that most of the LI-900 tiles on the Shuttle could be mounted on a SIP with tensile and shear stiffnesses 10 times those of the present SIP without inplane strain failure in the tile.

Sawyer, J. W.↗

Prototype Wash Water Renovation System Integration with Government-Furnished Wash Fixture

A total renovation concept for removing objectionable materials from spacecraft wash water to make the water reusable was developed. This concept included ferric chloride pretreatment to coagulate suspended solids such as soap and lint, pressure filtration, and carbon adsorption and ion exchange to remove trace dissolved organics and inorganic salts. A breadboard model which was developed to demonstrate the design adequacy of the various system components and the limits on system capacities and efficiencies.

Source record↗

NDE detectability of fatigue type cracks in high strength alloys

Specimens suitable for investigating the reliability of production nondestructive evaluation (NDE) to detect tightly closed fatigue cracks in high strength alloys representative of those materials used in spacecraft engine/booster construction were produced. Inconel 718 was selected as representative of nickel base alloys and Haynes 188 was selected as representative of cobalt base alloys used in this application. Cleaning procedures were developed to insure the reusability of the test specimens and a flaw detection reliability assessment of the fluorescent penetrant inspection method was performed using the test specimens produced to characterize their use for future reliability assessments and to provide additional NDE flaw detection reliability data for high strength alloys. The statistical analysis of the fluorescent penetrant inspection data was performed to determine the detection reliabilities for each inspection at a 90% probability/95% confidence level.

Christner, B. K.↗

Interfacial fracture of Space-Shuttle thermal-protection system

Stable crack growth and fracture at the interface of undensified LI-900 reusable surface insulation (RSI) tile and the Nomex strain isolation pad (SIP) of the Space-Shuttle thermal-protection system (TPS) were modeled by double-edged notch-tension specimens. These specimens were loaded under uniaxial tension or 50-Hz cyclic loading and the resultant stable crack growth leading to eventual fracture was monitored by a videocamera. These tests showed that successive local tear-outs due to local tensile overload in the RSI tile resulted in the interfacial fracture where the crack-tip opening angle, CTOA, of the SIP was related to initiation and intermittent stable crack propagation. Fractures in similar static and dynamic test specimens using densified LI-900 RSI tiles occurred in the undensified regions of the RSI tiles. These failures were consistent with the above failure mechanism based on the local tensile strength of the undensified LI-900 RSI tile. The intermittent stable crack growth of undensified LI-900 RSI tile was reproduced by a deterministic, two-dimensional finite-element model with SIP of variable elastic moduli.

Komine, A.↗

Operations simulation for the design of a future space transportation system

A high, level discrete simulation model has been developed to study the operational requirements of future space transportation systems. To illustrate the capabilities of this model, the result of a study for a future fully reusable, two-stage launch vehicle concept which delivers men and material to a space station and returns are presented. Orbital transfer vehicles, based at the space station, are also included for delivery to other orbits. Results are presented which indicate that the model can be a helpful tool in evaluating the transportation system's operational needs and its ability to meet the desired mission requirements.

Morris, W. D.↗

Structural concepts for future space transportation orbiters

Two structural concepts for a fully reusable STS orbiter are compared with respect to weight and the ability to satisfy structural goals. The cryogenic propellant tanks for both concepts use welded, blade-stiffened aluminum skins for leak-free containment and compatibility with LOX and LH2. The tanks are sized primarily by pressure, although some areas are sized by bending and fracture mechanics considerations. The tank concept is regarded as state-of-the-art, even though it requires a closed cell foam insulation with a dry air purge to prevent air liquefaction and ice formation. It is noted that the foam will require testing to verify its design life for use in the STS. One concept has nonintegral tanks suspended inside an insulated aluminum airframe and thrust structure. Here, a durable thermal protection system external insulation is mechanically attached to the airframe, allowing a buckled skin design. The other concept uses a novel structural arrangement consisting of a separate tank/thrust structure that supports a hot advanced-carbon-carbon aeroshell structure.

Taylor, A. H.↗

The Space Shuttle focused-technology program - Lessons learned

The results of a focused technology program (FTP), its management structure, the development of the Space Shuttle, and lessons applicable to future space programs such as a space station are discussed. A committee was formed by NASA in 1969 to define the technologies necessary for a reusable spacecraft. Basic and applied research assessments were featured at the beginning of the process. Working groups were established to cover all necessary areas, e.g., Operations, Structures and Materials, Aerothermodynamics, etc., and tasks were distributed to appropriate NASA centers. Funding was drawn from existing budgets. The FTP proceeded successfully because of an understanding of the respective roles of industry and government, the willingness of industry to invest early in a new technology, and the unclassified status of information generated by the program. The in-house design and technology transfer methods that brought the project to a technology demonstration phase are explored, noting the necessity for users to take part in the development within their field.

Fitzgerald, P. E., Jr.↗

Space Shuttle Orbiter auxiliary power unit

The Space Shuttle Orbiter auxiliary power units (APUs) provide hydraulic power for the Orbiter vehicle control surfaces (rudder/speed brake, body flap, and elevon actuation systems), main engine gimbaling during ascent, landing gear deployment and steering and braking during landing. Operation occurs during launch/ascent, in-space exercise, reentry/descent, and landing/rollout. Operational effectiveness of the APU is predicated on reliable, failure-free operation during each flight, mission life (reusability) and serviceability between flights (turnaround). Along with the accumulating flight data base, the status and results of efforts to achieve these long-run objectives is presented.

Mckenna, R.↗

The new space transportation begins today

It is pointed out that increasing space capabilities and the inevitable industrialization of space will place an even greater traffic demand on the Space Shuttle than first projected. The Shuttle will be upgraded by evolutionary steps, and then a new system will be developed to replace it. System-level studies aimed at post-2000 vehicles have been conducted by NASA under the name Future Space Transportation System (FSTS). FSTS began in October 1981 with the objective to define a launch-vehicle concept which improves space transportation capabilities and economics. A second aim was related to the projection of technology requirements beyond previous studies, especially in the areas of structures, propellant tankage, thermal protection, aerothermodynamics and operation. It has been estimated that a fully reusable two-stage system could deliver a payload of 150,000 lb, more than twice the payload of the Space Shuttle for only a slight increase in size and weight.

Freeman, D. C., Jr.↗

Designing for a new era of launch vehicle operational efficiency

It is pointed out that early recognition of operational requirements and assessment of their effects provides the best chance of designing an economically viable future space transportation system (FSTS). Operational factors which may influence configuration design include fleet size, operation mode, refurbishment, and the resource requirements. FTST has a simplified operational role compared to the Space Shuttle, which, in addition to transportation, must perform experiments, support payloads, and stay long on orbit. In the future a space station will perform many of these tasks. The FSTS comprises a two-stage fully reusable launch vehicle designed to carry 150,000 lb to a space station, off-load, and return. It would always be launched fully loaded, and its cargo would be processed and redistributed at the space station. Attention is given to ground servicing, flight operations, rendezvous-compatible orbits, launch windows, standard trajectories, entry windows, operational costs, the mission model, and resource requirements.

Talay, T. A.↗

Ascent performance and abort analysis for a Future Space Transportation System

The Future Space Transportation System (FSTS) study was conducted by the NASA Langley Research Center to identify the technology requirements for concepts that will replace the Space Shuttle in the post 2000 time frame. The configuration chosen for the study is a two-stage, fully reusable, vertical liftoff, and horizontal landing system with a 150,000 lb. payload capability. The two stages are burned in parallel with the booster providing all the propellant until staging, which results in a large lateral c.g. movement. Nominally, the booster stages at Mach 3 and glides back to the launch site. Because of the large lateral c.g. travel, a scheme to trim the vehicle until staging occurred was developed that used both gimballing and throttling of the engines. Preliminary booster aerodynamics were determined, and the booster glideback trajectory was analyzed with and without winds. Finally, a preliminary abort analysis was conducted for each stage.

Naftel, J. C.↗