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At least 1,585 records · Page 88

Report by the Aerospace Safety Advisory Panel

The process of preparation for the first two shuttle flights was observed and information from both flights was gathered in order to confirm the concept and performance of the major elements of the space transportation system. To achieve truly operational operating safety, regularity, and minimum practical cost, the organization of efforts between the R&D community and any transportation service organization should be clearly separated with the latter organization assuming responsibilities for marketing its services; planning and acquiring prime hardware and spares; maintainance; certification of procedures; training; and creation of requirements for future development. A technical audit of the application of redundancy concepts to shuttle systems is suggested. The state of the art of space transportation hardware suggests that a number of concept changes may improve reliability, costs, and operational safety. For the remaining R&D flights, it is suggested that a redline audit be made of limits that should not be exceeded for ready to launch.

Source record↗

Recent test results on lithium BCX cells

Texts included: short circuit analysis, voltage reversal, high temperature exposure, parallel loading sharing, capacity tests, shock and vibration tests, and assembly tests. Both the AA and D cell configurations were tested. Certification of the cells is discussed and applications are highlighted.

Bragg, B. J.↗

Progress on low altitude cloud icing research

The icing environment at altitudes below 10,000 feet were studied. The following questions are asked, are: (1) existing aircraft certification criteria applicable; (2) too stringent on icing for helos; (3) based on accurate data; (4) appropriate for low (10,000 ft) altitudes? The research plan is outlined: review historical icing data, obtain new measurements, collect modern icing data from other groups, and recommend LWC, OAT, and MVD criteria for helicopters. Estimated accuracies and known sources of error are included. It is concluded that the net effect of possible sources of error of both signs is uncertain.

Jeck, R. K.↗

Boeing 234 flight control development

The Boeing 234 is the commercially certified derivative of the CH-47 Chinook. The automatic flight control system and flight director with coupler were designed to reduce pilot work-load for missions of approximately six hour duration during VFR, IFR, day and night conditions. The AFCS system for the 234 is essentially the same system as developed for the CH-47D, which has airspeed hold, attitude hold, and maneuver enhancement in all three axes. The system also has the capability to couple to the Sperry Helcis flight director system which provides for enroute navigation and landing approaches. Certification testing was completed, by both the FAA and CAA, to FAR Part 29 for Transport Category Rotorcraft and BCAR Section G: Rotorcraft. The aircraft was certified for civil operation in June 1981.

Morris, J. J.↗

Status of SEMI's solar-grade substrate standards

A proposal for a standard specifications listing covering requirements for silicon wafers used in solar cell manufacturing is outlined. The specific contents of the general requirements specifications include: ordering information; dimensions and permissible variations; material and manufacture; physical parameters; sampling; test methods; certification; and packaging and marking.

Gallagher, B. D.↗

Aerodynamic comparisons of STS-1 Space Shuttle entry vehicle

A conventional flight-test program, which slowly and cautiously approaches more severe flight conditions, was not possible with the Orbiter. On the first flight, the Orbiter entered the atmosphere at Mach 28 and decelerated through the Mach range. (The subsonic portion of flight was also flown by another orbiter vehicle during the Approach and Landing Test Program.) Certification for the first flight was achieved by an extensive wind-tunnel test and analysis program and by restricting the flight maneuvers severely. The initial flights of the orbiter were heavily instrumented for the purpose of obtaining accurate aerodynamic data. Even without maneuvers to excite the system, the first flight provided comparisons between flight and wind-tunnel-derived predicted data in the areas of aerodynamic performance, longitudinal trim, and reaction-control jet interaction. The aerodynamic performance comparisons are presented.

Young, J. C.↗

Opportunities for wind-tunnel/flight correlation with new Boeing airplanes

The use of correlated data in airplane development is discussed. Areas of interest include initial airworthiness of an aircraft, low-speed configuration optimization, and high-speed configuration optimization. Data from wind tunnel tests are shown to be significant when applied to guarantee compliance, which includes fuel consumption, airspeeds, and takeoff and landing performance. The use of correlation in achieving FAA certification is also discussed.

Nagel, A. L.↗

Magnetic Tape Recording for the Eighties

The practical and theoretical aspects of state-of-the-art magnetic tape recording technology are reviewed. Topics covered include the following: (1) analog and digital magnetic tape recording, (2) tape and head wear, (3) wear testing, (4) magnetic tape certification, (5) care, handling, and management of magnetic tape, (6) cleaning, packing, and winding of magnetic tape, (7) tape reels, bands, and packaging, (8) coding techniques for high-density digital recording, and (9) tradeoffs of coding techniques.

Kalil, Ford↗

Development of a low risk augmentation system for an energy efficient transport having relaxed static stability

An augmentation system for a 230 passenger, twin engine aircraft designed with a relaxation of conventional longitudinal static stability was developed. The design criteria are established and candidate augmentation system control laws and hardware architectures are formulated and evaluated with respect to reliability, flying qualities, and flight path tracking performance. The selected systems are shown to satisfy the interpreted regulatory safety and reliability requirements while maintaining the present DC 10 (study baseline) level of maintainability and reliability for the total flight control system. The impact of certification of the relaxed static stability augmentation concept is also estimated with regard to affected federal regulations, system validation plan, and typical development/installation costs.

Sizlo, T. R.↗

Verification of the Space Shuttle entry GN&C system

The certification procedures for the initial Shuttle flight are discussed. Particular attention is paid to the entry guidance, navigation, and control (GNC) verification, comprising tests, analysis, demonstration, inspection, and simulation. Flow diagrams for the verification and operational flight sequences are provided, along with a block diagram of the GNC circuitry interfaces. The development of the test matrix software for the GNC is outlined, noting the constant interplay between software verification and spacecraft reconfiguration to meet simulated performance requirements. Comparison of GNC performance predictions with actual entry flight data showed a good match in all performance areas except for sideslip excursions, bank overshoots, an area of transonic buffet, and an increased lift/drag ratio in the preflare to landing flight phase.

Van Hoften, J. D. A.↗

In-flight aerodynamic load testing of the Shuttle thermal protection system

To contribute to the certification of the structural integrity of the Space Shuttle orbiter's thermal protection system (TPS) before the first Shuttle flight, in-flight aerodynamic load tests of six simulated areas of the orbiter were conducted. The tests were performed on an F-104 and F-15 aircraft. This paper describes the test approach, techniques used, and results. Two areas of the orbiter TPS were redesigned and retested as a result of these tests. No TPS failures due to air-loads occurred in the areas that were evaluated in the flight tests during the Shuttle's first flight.

Meyer, R. R., Jr.↗

Space Shuttle main engine performance assessment - Columbia's first flight

Design features and performance of the Shuttle main engines first flight are presented. Each of the three engines produces 470,000 lb of thrust, operates at 3,012 psia, and has a 77.5 to 1 nozzle expansion ratio. The engines are designed for a 7.5 hr operational life, and will be tested at 109% capacity in future Shuttle flights. The developmental program is outlined, and includes 127,000 sec of operational testing on 19 engines. Engine operations and components are described, noting 100% burning of the hydrogen and oxidizer, high pressure fuel turbopumps, the controller assembly, etc.; details of solutions to fatigue failures and subsequent certification are provided. The nine minute first flight firing revealed a radiant heating of a control sensor transducer, which was shielded for succeeding flights. Alternatives are given for thrust augmentation, for which each 1% yields an additional 800 lb payload increase capability, and can be implemented by 1987.

Thompson, J. R., Jr.↗

Emergency in-flight egress for general aviation aircraft

A NASA program for development of an inflight egress system for the left (pilot) door of general aviation aircraft is described. The pyrotechnic release door was felt to be necessary because of pilot difficulty in reaching the right door when subjected to spin/stall centrifugal effects. A flexible, linear shaped charged of hexanitrostibene II and a lanyard actuated detonator are discussed, along with mock-up tests and instrumentation. The egress system was designed for minimum structural impact, mimimum pilot initiation procedures, low weight, and no egress interference, and to provide sufficient force to blow off the door, have low required maintenance, and high reliability. Results of 68 tests are reviewed, noting the inclusion of a screen to keep glass fragments from spraying the cabin. Certification was achieved, and uses in the F-111 and B-1 aircraft are noted.

Bement, L. J.↗

Space Shuttle Orbiter - Reusable surface insulation flight performance

The first two flights of the Space Shuttle Orbiter have provided the initial data required for operational certification of the Thermal Protection System (TPS). The flight performance characteristics of the TPS reusable surface insulation (RSI) will be discussed. The discussion will be based on post-flight inspections of the RSI and post-flight interpretations of the flight instrumentation data. The flights to date indicate that the thermal and mechanical design requirements for the RSI system were met or exceeded.

Dotts, R. L.↗

The development and application of aerodynamic uncertainties in the design of the entry trajectory and flight control system of the Space Shuttle Orbiter

In connection with the decision to conduct with the Shuttle an orbital, manned mission on its first launch, certain problems arose related to mission safety, which had to be provided without the benefit of either a graduated flight test program or an initial unmanned flight concept. In an attempt to overcome these problems, the philosophy was adopted to provide a reasonable estimate of maximum possible errors in the preflight predicted aerodynamics. The flight control system (FCS) was to be certified on the basis of the estimated errors prior to STS-1. A set of 'worst case' aerodynamic uncertainties, defined as variations, was developed. As part of the first flight certification, variations, combined with other system uncertainties, were used to 'stress' the FCS through a multitude of simulations. Attention is given to an Orbiter description, the entry mission, the correlation of aerodynamic uncertainties, the application of aerodynamic variation in FCS and trajectory design, and the flight test results.

Gamble, J. D.↗

A ground-simulation investigation of helicopter decelerating instrument approaches

In connection with the expansion of civil helicopter operations in the current era, the effect of helicopter flight and control characteristics on the flying qualities for instrument flight rules (IFR) flight have become a factor of concern, and a research program has been initiated to investigate IFR certification criteria. A description is presented of an experiment which is the sixth in a series of ground- and flight-simulation investigations. This piloted-simulator experiment was conducted to examine the influence of stability-control augmentation, display information format, and approach-task effects on helicopter flying qualities for terminal-area operations incorporating a deceleration in instrument meteorological conditions. Simulated test configurations were evaluated for precision approaches with an instrument deceleration from 60 to about 15 knots in both calm air and simulated moderate turbulence and wind shear.

Lebacqz, J. V.↗

Stability and control flight test results of the space transportation system's orbiter

Flight testing of the Space Shuttle Orbiter is in progress and current results of the post-flight aerodynamic analyses are discussed. The purpose of these analyses is to reduce the pre-flight aerodynamic uncertainties, thereby leading to operational certification of the Orbiter flight envelope relative to the integrated airframe and flight control system. Primary data reduction is accomplished with a well documented maximum likelihood system identification techniques.

Culp, M. A.↗

Shuttle automatic landing system

The Shuttle automatic landing system design requirements are discussed, the approach and landing flight phase is described, and the hardware and software subsystems are functionally described. Emphasis is placed on the complexity, flexibility, and criticality of the software function. The software structure, critical computational problems, and verification process as a subsystem are discussed. Finally, the hardware/software verification activities required before flight test of the autoland system are described, along with the results from two flight tests and the planned system certification to the operational flight boundaries.

Tsikalas, G.↗