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At least 1,567 records · Page 87

Study of utilization of advanced composites in fuselage structures of large transports

The effort required by the transport aircraft manufacturers to support the introduction of advanced composite materials into the fuselage structure of future commercial and military transport aircraft is investigated. Technology issues, potential benefits to military life cycle costs and commercial operating costs, and development plans are examined. The most urgent technology issues defined are impact dynamics, acoustic transmission, pressure containment and damage tolerance, post-buckling, cutouts, and joints and splices. A technology demonstration program is defined and a rough cost and schedule identified. The fabrication and test of a full-scale fuselage barrel section is presented. Commercial and military benefits are identified. Fuselage structure weight savings from use of advanced composites are 16.4 percent for the commercial and 21.8 percent for the military. For the all-composite airplanes the savings are 26 percent and 29 percent, respectively. Commercial/operating costs are reduced by 5 percent for the all-composite airplane and military life cycle costs by 10 percent.

Jackson, A. C.↗

Ten years of flight service with DC-10 composite rudders - A backward glance

Carbon-epoxy upper aft rudders have been successfully evaluated on the DC-10 during 10 years of airline flight service. They have flown for more than 320,000 flight hours, with 36,000 flight hours flown by a single rudder. The rudder box is of thin-skin buckled construction and is cocured out-of-autoclave as a one-piece assembly. Weight saving can exceed the rudder weight if full advantage is taken of removing balance weight from the forward rudder.

Hawley, Arthur V.↗

Lessons learned from the DC-10 carbon-epoxy rudder program

With the DC-10 carbon-epoxy rudder, the Douglas Aircraft Company achieved one of the greatest percentage weight savings associated with composite structures. Apart from minor damage from lightning strikes, the 15 rudders put into service have experienced virtually trouble-free operation for about a decade. This paper explains why a multirib, postbuckled skin design was used for the DC-10 composite rudder, how it was justified, and how it would have compared with more conventional sandwich design concepts. Special attention is devoted to the reasons why, for such postbuckled designs, it is better to allow the skin to wrinkle and unload itself than to reinforce it and make it resist buckling until some higher load level is attained. With minor changes in the manufacturing technique, this design concept is ideal for the control surfaces on many aircraft. The paper includes suggestions on how to make even better composite control surfaces in the future.

Hart-Smith, L. J.↗

Advances in 3-D Inelastic Analysis Methods for hot section components

3-D Inelastic Analysis Methods are described. These methods consist of a series of new computer codes embodying a progression of mathematical models (mechanics of materials, specialty finite element, boundary element) for streamlined analysis of: (1) combustor liners, (2) turbine blades, and (3) turbine vanes. These models address the effects of high temperatures and thermal/mechanical loadings on the local (stress/strain) and global (dynamics, buckling) structural behavior of the three selected components. Three computer codes, referred to as MOMM (Mechanics of Materials Model), MHOST (MARC-Hot Section Technology), and BEST (Boundary Element Stress Technology), have been developed and are briefly described in this paper.

Chamis, Christos C.↗

Integrated aeroservoelastic analysis capability with X-29A analytical comparisons

An extension of the program STARS (a general-purpose structural analysis program) has been developed; this extension implements a complete aeroservoelastic analysis capability. Previous capabilities included finite-element modeling as well as statics, buckling, vibration, dynamic response, and flutter analyses. This paper presents a description and the formulation of STARS in its current state along with example dynamic, aeroelastic, and aeroservoelastic analyses pertaining to the X-29A aircraft. These examples include vibration analysis results as well as flutter analysis results obtained by the conventional k method and the velocity root-contour solution. Finally, selected open- and closed-loop aeroservoelastic analysis results based on a hybrid formulation are compared to illustrate, using the calculated frequency responses, the interactions of structures, aerodynamics, and flight controls.

Gupta, K. K.↗

Real-Time X-Ray Inspection

X-ray imaging instrument adapted to continuous scanning. Modern version of fluoroscope enables rapid x-ray inspection of parts. Developed for detection of buckling in insulated ducts. Uses radiation from radioactive gadolinium or thallium source. Instrument weighs only 6 1/2 lb. Quickly scanned by hand along duct surface, providing real-time image. Based on Lixiscope, developed at Goddard Space Flight Center.

Bulthuis, Ronald V.↗

Hydroburst test of a carbon-carbon involute exit cone

A hydroburst test of the aft portion of the PAM-D exit cone and the test procedure are described in detail. The hydrostatic pressure required to buckle the cone was 9.75 psi. Meanwhile, the PAM-D exit cone was modeled using the finite element method and a theoretical bucking pressure (8.76 psi) was predicted using the SPAR finite element code. The modeling technique employed is discussed. By comparing the theoretical to predicted critical pressures, this report verifies the modeling technique and calculates a material knockdown factor for the carbon-carbon exit cone.

Sullivan, Roy M.↗

Postbuckling of laminated anisotropic panels

A two-part study of the buckling and postbuckling of laminated anisotropic plates with bending-extensional coupling is presented. The first part involves the development and application of a modified Rayleigh-Ritz analysis technique. Modifications made to the classical technique can be grouped into three areas. First, known symmetries of anisotropic panels are exploited in the selection of approximation functions. Second, a reduced basis technique based on these same symmetries is applied in the linear range. Finally, geometric boundary conditions are enforced via an exterior penalty function approach, rather than relying on choice of approximation functions to satisfy these boundary conditions. Numerical results are presented for both the linear and nonlinear range, with additional studies made to determine the effect of variation in penalty parameter and number of basis vectors. In the second part, six panels possessing anisotropy and bending-extensional coupling are tested. Detailed comparisons are made between experiment and finite element results in order to gain insight into the postbuckling and failure characteristics of such panels. The panels are constructed using two different lamination sequences, and panels with three different aspect ratios were constructed for each lamination sequence.

Jeffrey, Glenda L.↗

Design Procedures for Fiber Composite Box Beams

Step-by-step procedures are described which can be used for the preliminary design of fiber composite box beams subjected to combined loadings. These procedures include a collection of approximate closed-form equations so that all the required calculations can be performed using pocket calculators. Included is an illustrated example of a tapered cantilever box beam subjected to combined loads. The box beam is designed to satisfy strength, displacement, buckling, and frequency requirements.

Chamis, Christos C.↗

An analytical study of the effects of transverse shear deformation and anisotropy on natural vibration frequencies of laminated cylinders

Natural vibration frequencies of orthotropic and anisotropic simply supported right circular cylinders are predicted using a higher-order transverse-shear deformation theory. A comparison of natural vibration frequencies predicted by first-order transverse-shear deformation theory and the higher-order theory shows that an additional allowance for transverse shear deformation has a negligible effect on the lowest predicted natural vibration frequencies of laminated cylinders but significantly reduces the higher natural vibration frequencies. A parametric study of the effects of ply orientation on the natural vibration frequencies of laminated cylinders indicates that while stacking sequence affects natural vibration frequencies, cylinder geometry is more important in predicting transverse-shear deformation effects. Interaction curves for cylinders subjected to axial compressive loadings and low natural vibration frequencies indicate that transverse shearing effects are less important in predicting low natural vibration frequencies than in predicting axial compressive buckling loads. The effects of anisotropy are more important than the effects of transverse shear deformation for most strongly anisotropic laminated cylinders in predicting natural vibration frequencies. However, transverse-shear deformation effects are important in predicting high natural vibration frequencies of thick-walled laminated cylinders. Neglecting either anisotropic effects or transverse-shear deformation effects leads to non-conservative errors in predicted natural vibration frequencies.

Jegley, Dawn C.↗

METCAN: The metal matrix composite analyzer

Metal matrix composites (MMC) are the subject of intensive study and are receiving serious consideration for critical structural applications in advanced aerospace systems. MMC structural analysis and design methodologies are studied. Predicting the mechanical and thermal behavior and the structural response of components fabricated from MMC requires the use of a variety of mathematical models. These models relate stresses to applied forces, stress intensities at the tips of cracks to nominal stresses, buckling resistance to applied force, or vibration response to excitation forces. The extensive research in computational mechanics methods for predicting the nonlinear behavior of MMC are described. This research has culminated in the development of the METCAN (METal Matrix Composite ANalyzer) computer code.

Hopkins, Dale A.↗

The analysis of non-linear dynamic behavior (including snap-through) of postbuckled plates by simple analytical solution

Static postbuckling and nonlinear dynamic analysis of plates are usually accomplished by multimode analyses, although the methods are complicated and do not give straightforward understanding of the nonlinear behavior. Assuming single-mode transverse displacement, a simple formula is derived for the transverse load displacement relationship of a plate under in-plane compression. The formula is used to derive a simple analytical expression for the static postbuckling displacement and nonlinear dynamic responses of postbuckled plates under sinusoidal or random excitation. Regions with softening and hardening spring behavior are identified. Also, the highly nonlinear motion of snap-through and its effects on the overall dynamic response can be easily interpreted using the single-mode formula. Theoretical results are compared with experimental results obtained using a buckled aluminum panel, using discrete frequency and broadband point excitation. Some important effects of the snap-through motion on the dynamic response of the postbuckled plates are found.

Ng, C. F.↗

Mechanics of instability-related delimination growth

Local buckling of a delaminated group of plies can lead to higher interlaminar stresses and delamination growth. The mechanics of instability-related delamination growth (IRDG) had been described previously for the through-width delamination. This paper describes the mechanics of IRDG for the embedded delamination subjected to either uniaxial or axisymmetric loads. The mechanics of IRDG are used to explain the dramatic differences in strain-energy release rates observed for the through-width, the axisymmetrically loaded embedded delamination, and the uniaxially loaded embedded delamination.

Whitcomb, John D.↗

A micromechanics model of the stiffness and strength of laminates with fiber waviness

A mathematical model based on the Euler-Bernoulli beam theory is proposed for predicting the effective Young's moduli of piecewise isotropic composite laminates with local ply curvatures in the main load-carrying layers. Strains in corrugated layers, In-Phase layers, Out-of-Phase layers are predicted for various geometries and material configurations by assuming matrix layers as elastic foundations of different spring constants. The effective Young's moduli measured from corrugated aluminum specimens and aluminum/epoxy specimens with In-Phase and Out-of-Phase wavy patterns coincide very well with the model predictions. Moire fringe analysis of an In-Phase specimen and an Out-of-Phase specimen are also presented confirming the main assumption of the model related to the elastic constraint due to the matrix layers. The present model is also compared with the experimental results and other models, including the micro-buckling models, published in the literature. The results of the present study show that even a very small scale local ply curvature produces a noticeable effect on the mechanical constitutive behavior of a laminated composite.

Harris, Charles E.↗

Three-dimensional analysis of a postbuckled embedded delamination

Delamination growth caused by local buckling of a delaminated group of plies was investigated. Delamination growth was assumed to be governed by the strain energy release rates, G(1), G(2) and G(3). The strain energy release rates were calculated using a geometrically nonlinear three-dimensional finite element analysis. The program is described and several checks of the analysis are discussed. Based on a limited parametric study, the following conclusions were reached: (1) the problem is definitely mixed mode (in some cases G(1) is larger than G(2), for other cases the opposite is true); (2) in general, there is a large gradient in the strain energy release rates along the delamination front; (3) the locations of maximum G(1) and G(2) depend on the delamination shape and the applied strain; (4) the mode 3 component was negligible for all cases considered; and (5) the analysis predicted that parts of the delamination would overlap. The results presented did not impose contact constraints to prevent overlapping. Further work is needed to determine the effects of allowing the overlapping.

Whitcomb, John D.↗

Strain-energy release rate analysis of a laminate with a postbuckled delamination

Delamination growth due to local buckling of a delamination was studied. Delamination growth was assumed to be related to the total strain-energy release rate, G. In order to calculate the distribution of G along the delamination front, a new virtual crack closure technique was developed which is suitable for use with plate analysis. A check of the technique indicated that it is accurate. For square and rectangular delaminations, there is a large variation of G along the delamination front. Hence, self-similar growth is not expected. Whether a delamination grows in the load direction or perpendicular to the load direction was found to depend on the current delamination aspect ratio, the strain level, and the absolute size of the delamination.

Whitcomb, John D.↗

Structural efficiency study of graphite-epoxy aircraft rib structures

Attention is given to the structural efficiencies obtainable with optimally designed graphite/epoxy wing rib panel configurations that are potentially economically manufacturable. Some ribs are commonly used as fuel cell closeout panels, and are accordingly subjected to out-of-plane pressure loads in addition to the in-plane axial compressive and shear loads resulting from the wing loading. The present minimum-weight panel designs satisfy buckling and strength constraints for wing rib panels subjected to a wide range of combined load conditions.

Swanson, Gary D.↗

The theoretical and experimental study of the nonlinear and chaotic response of curved panels to intense acoustic excitation

Assuming a single-mode transverse displacement, a simple formula is derived for the transverse load-displacement relationship of a plate under in-plane compression. The formula is used to derive a simple analytical expression for the nonlinear dynamic response of postbuckled plates under sinusoidal or random excitation. The highly nonlinear motion of snap-through can be easily interpreted using the single-mode formula. Experimental results are obtained using buckled and cylindrical aluminum panels using discrete frequency and broadband excitation of mechanical and acoustic forces.

Ng, C. F.↗