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Study of epoxies and polyesters determines which type of resin would satisfy the desirable prerequisites of a metallographic mount. Investigated were Polylite 8063, Polylite 8173, PE-169, and PE-228. The results were compared to the standard thermosetting mounting material, Bakelite, and found to be favorable.
A Solder Committee designated to investigate a solder cracking phenomena occurring on the SATURN electrical/electronic hardware found the cause to be induced stress in the soldered connections rather than faulty soldering techniques. The design of the printed circuit (PC) board assemblies did not allow for thermal expansion of the boards that occurred during normal operation. The difference between the thermal expansion properties of the boards and component lead materials caused stress and cracking in the soldered connections. The failure mechanism and various PC boards component mounting configurations are examined in this report. Effective rework techniques using flanged tubelets, copper tubelets, and soft copper wiring are detailed. Future design considerations to provide adequate strain relief in mounting configurations are included to ensure successful solder terminations.
Sensor consisting of superconductive film mounted on a dipstick measures the level of liquid helium in a Dewar flask. The sensor is made by depositing a thin film of niobium metal to a thickness of 2000 angstroms on a quartz substrate, which is then mounted on a graduated dipstick.
Microwave interferometer system controls the cutting of plastic materials to a prescribed depth. The interferometer is mounted on a carriage with a spindle and cutting tool. A cross slide, mounted on the carriage, allows the interferometer and cutter to move toward or away from the plastic workpiece.
Results are presented of a free-flight investigation between Mach numbers of 0.7 to 1.3 and Reynolds numbers of 3.1 x 10(exp 6) to 7.0 x 10(exp 6) to determine the longitudinal aerodynamic characteristics of the Northrop MX-775A missile. This missile has a weng, body, and vertical tail, but has no horizontal tail. The basic wing plan form has an aspect ratio of 5.5, 45 deg of sweepback of the 0.406 streamwise chord line, and a taper ratio of 0.4. A 1/10-scale steel-wing model of the missile was flown with modifications to the basic wing plan form consisting of leading-edge chord-extensions deflected 7 deg downward together with the forward 15 percent of the wing chord, and inboard trailing-edge flaps deflected 5 deg downward. In addition, the model had a static-pressure tube mounted at the tip of the vertical tail for position-error measurements and had a speed brake also mounted on the vertical tail to trim the model to positive lift coefficients and to permit determination of the trim and drag effectiveness of the brake. The data are uncorrected for the effects of wing elasticity, but experimental wing influence coefficients are presented.
Electromechanical hand incorporates touch sensors, concealed fingers, and a structure that allows the hand to hold a tool on a flat surface. The hands can be mounted on most types of existing manipulators either directly or by means of modified mounting brackets.
Anodic bonding of a lithium niobate piezoelectric crystal over a silicon-on-sapphire structure with the crystal mounted over a closely controlled oxide provides a point-contact mount for two rectangular slabs /one piezoelectric and the other a silicon semiconductor/ within 600 A of each other.
Tungsten-iodine quartz lamp with on-off control is mounted at focus of ellipsoidal reflector and shutter is mounted at conjugate focus. Flux sensor monitors lamp and actuates shutter which emits a heat pulse when the radiant flux builds up to requisite level.
Shutter design consists of two axially mounted spring driven rotating blades with two lenses mounted between the blades. Features include excellent repeatability and flash synchronization. Design permits packaging in small volume and is beneficial where focal distance, magnification, and exposure time are fixed.
Ball-bearing retainer assembly reduces friction in ball-and-socket mount which replaces gimbals mounting used with spacecraft antennas.
Monolithic structure, consisting of fused quartz fabricated solar sensor and autocollimator, measures angle between reference surface on spacecraft and solar vector. Device compensates for errors caused by changes in the alignment of its mountings or component parts. Integrated concept is advantageous whenever sensor mounting errors constitute problems.
Rake mounting design reduces aerodynamic-surface discontinuities to a minimum when installed in boundary layer bleed area. Mounting base is not required and, because of simplicity, rake can be manufactured at low cost.
Improved electrical spot terminal has been developed which can be rigidly attached to terminal mounting board. Mounting board is bonded to epoxy board which in turn is bonded to printed circuit board with high temperature adhesive. Conductive lead is coupled between electrical terminal and circuit trace on circuit board. Shape is usually clover-leaf.
The gimbal system is described that was designed to mount the thruster and to reposition the thrust vector of a mercury ion bombardment thruster through the center of gravity of the SERT 2 assembly. The SERT 2 assembly was launched 3 February 1970. The gimbal ring, gimbal mounts, bearings, actuators, and environmental testing are described. Due to the accurate alinements provided, it was not necessary to use the gimbal for the intended function. However, the gimbals were operated successfully numerous times in space after 8 months of storage.
The results of the ATS-5 solar cell experiment after one year in synchronous orbit are reported. A partial failure in the experimental electronics package has caused a loss of data from half the 80 experimental solar cells. Procedures for extracting data due to a partial spacecraft failure are described and discussed. Data from the remaining 40 solar cells, including 15 mounted on a thin flexible structure are analyzed. Data are corrected to a solar intensity of 140 mW/sq cm and a temperature of 25 C. It was found that after one year in synchronous orbit: (1) cells with 1.52-mm-thick coverslides did not show a clear-cut advantage over those with 0.15-mm coverslides, (2) cells with solderless grid lines are degrading at the same rate as are cells with solder-dipped grid lines, (3) cells not quite completely covered with coverslides suffered a large power loss in comparison to cells fully covered, (4) no clear-cut advantage of 10-cm cells over 2-cm cells has yet been observed, (5) cells mounted on the flexible panel with relatively little backshielding did not degrade any faster than those with substantial backshielding, and (6) the flight data in large part confirms the adequacy of the ground-based techniques used in our preflight radiation test program.
Rotor bearing dynamic tests were conducted with tilting-pad journal bearings having three different pad masses and two different pivot geometries. The rotor was vertically mounted and supported by two three-pad tilting-pad gas journal bearings and a simple externally pressurized thrust bearing. The bearing pads were 5.1 cm (2.02 in.) in diameter and 2.8 cm (1.5 in.) long. The length to diameter ratio was 0.75. One pad was mounted on a flexible diaphragm. The bearing supply pressure ranged from 0 to 690 kilonewtons per square meter (0 to 100 psig), and speeds ranged to 38,500 rpm. Heavy mass pad tilting-pad assemblies produced three rotor-bearing resonances above the first two rotor critical speeds. Lower supply pressure eliminated the resonances. The resonances were oriented primarily in the direction normal to the diaphragm.
Aerodynamic data obtained in a 14-inch trisonic wind tunnel test on static stability and drag of 0.003366-scale models of the Grumman H-33 drop tank orbiter and the Titan T 3 (1207-4) expendable booster are presented. The orbiter was mounted to the booster both piggyback and tandem. Data were obtained over a Mach number range of 0.6 to 5.0. Angle of attack data were obtained from -16 deg to +4 deg at both 0 deg and -6 deg sideslip for the piggyback configuration, but were limited to -10 deg to +10 deg at 0 deg sideslip for the tandem configuration. Primary configuration variations, other than piggyback and tandem mount, were the number and location of solid propellant strap-on boosters.
Phase 2 (development) which was concluded for the ultrasonic Doppler device and the light-pipe-reflectance device is reported. An ultrasonic Doppler breadboard system was assembled which accurately measured runout in the J-2 LOX pump impeller during operation. The transducer was mounted on the outside of the pump volute using a C-clamp. Vibration was measured by conducting the ultrasonic wave through the volute housing and through the fluid in the volute to the impeller surface. The impeller vibration was also measured accurately using the light-pipe probe mounted in an elastomeric-gland fitting in the pump case. A special epoxy resin developed for cryogenic applications was forced into the end of the fiber-optic probe to retain the fibers. Subsequently, the probe suffered no damage after simultaneous exposure to 2150 psi and 77 F. Preliminary flash X-radiographs were taken of the turbine wheel and the shaft-bearing-seal assembly, using a 2-megavolt X-ray unit. Reasonable resolution and contrast was obtained. A fast-neutron detector was fabricated and sensitivity was measured. The results demonstrated that the technique is feasible for integrated-time measurements requiring, perhaps, 240 revolutions to obtain sufficient exposure at 35,000 rpm. The experimental verification plans are included.