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At least 1,549 records · Page 86

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NASA NTRS1978

Finite element stress analysis of idealized composite damage zones

A quasi three dimensional finite element stress analysis of idealized damage zones in composite laminates is presented. The damage zones consist of a long centered groove or cutout extending one or two layers in depth from both top and bottom surfaces of a thin composite laminate. Elastic results are presented for compressive loading of four and eight layer laminates. It is shown that a boundary layer exists near the cutout edge similar to that previously shown to exist along free edges. The cutout is shown to produce significant interlaminar stresses in the interior of the laminate away from free cutout edges. The interlaminar stresses are also shown to contribute to failure which is defined using the Tsai-Wu failure criteria.

Obrien, D.↗

NASA NTRS1978

In situ ply strengths - An initial assessment

The in situ ply strengths in several composites were calculated using a computational procedure developed for this purpose. Laminate fracture data for appropriate low modulus and high modulus fiber composites were used in the laminate analysis in conjunction with the method of least squares. The laminate fracture data were obtained from tests on Modmor-I graphite/epoxy, AS-graphite/epoxy, boron/epoxy and E-glass/epoxy. The results obtained show that the calculated in situ ply strengths can be considerably different from those measured in unidirectional composites, especially the transverse strengths and those in angleplied laminates with transply cracks.

Chamis, C. C.↗

NASA NTRS1978

Tensile and compressive stress-strain behavior of heat treated boron-aluminum

An experimental study was conducted to assess the effects of heat treatment and cyclic mechanical loading on the tensile and compressive stress-strain behavior of six boron-aluminum composites having different laminate orientations and being subjected to different heat treatments. The heat treatments were as-fabricated, T6, and T6N consisting of T6 treatment followed by cryogenic quench in liquid nitrogen prior to testing. All laminates were tested in monotonic and cyclic compression, while the tensile-test data are taken from the literature for comparison purposes. It is shown that the linear elastic range of the T6- and T6N-condition specimens is larger than that of the as-fabricated specimens, and that cyclic loading in tension or compression strain hardens the specimens and extends the linear elastic range. For laminates containing 0-deg plies, the stress-strain behavior upon unloading is found to be nonlinear, whereas the other laminates exhibit a linear behavior upon unloading. Specimens in the T6 and T6N conditions show higher strain hardening than the as-fabricated specimens.

Kennedy, J. M.↗

NASA NTRS1978

Effect of cyclic loading and temper condition on the tensile behavior of boron-aluminum

Experimental results from monotonic and cyclic tension tests on six different 6061 boron-aluminum laminates show that the strength of fiber dominated laminates is decreased and the strength of matrix dominated laminates is increased by T6 heat treatment. Cyrogenic exposure and cyclic loading are shown to have little influence on strength. Cyclic loading is also shown to produce small reductions in modulus for some laminates and some temper conditions. The results are discussed in light of expected metallurgical and residual stress changes due to temperature excursions and loading cycles.

Herakovich, C. T.↗

NASA NTRS1979

PSP resins, new materials which can be hardened by thermal treatment for use in composite materials resistant to heat and fire

A class of easy-to-prepare heterocyclic-aromatic polymers which can be used for matrices in reinforced laminates is described. These polymers can be cured after B-staging with very little evolution of volatile materials, and they retain a low melt-viscosity which leads to low-void laminates. Resins are stable at temperatures below 150 C. Properties of composites with various reinforcements, in particular carbon-fiber unidirectional laminates, are described, and the fire behavior of PSP-glass laminates is reported.

Ropars, M.↗

NASA NTRS1979

Fabrication and testing of non-graphitic superhybrid composites

A study was conducted to determine the fabrication feasibility and the mechanical properties of adhesively-bonded boron aluminum/titanium and non-graphitic fiber/epoxy resin superhybrid (NGSH) composite laminates for potential aerospace applications. The major driver for this study was the elimination of a potential graphite fiber release problem in the event of a fire. The results of the study show that non-graphitic fibers, such as S-glass and Kevlar 49, may be substituted for the graphite fibers used in superhybrid (SH) composites for some applications. As is to be expected, however, the non-graphitic superhybrids have lower stiffness properties than the graphitic superhybrids. In-plane and flexural moduli of the laminates studied in this program can be predicted reasonably well using linear laminate theory while nonlinear laminate theory is required for strength predictions.

Lark, R. F.↗

NASA NTRS1979

The viscoelastic behavior of a composite in a thermal environment

A proposed method for the accelerated predictions of modulus and life times for time dependent polymer matrix composite laminates is presented. The method, based on the time temperature superposition principle and lamination theory, is described in detail. Unidirectional reciprocal of compliance master curves and the shift functions needed are presented and discussed. Master curves for arbitrarily oriented unidirectional laminates are predicted and compared with experimantal results obtained from master curves generated from 15 minute tests and with 25 hour tests. Good agreement is shown. Predicted 30 deg and 60 deg unidirectional strength master curves are presented and compared to results of creep rupture tests. Reasonable agreement is demonstrated. In addition, creep rupture results for a (90 deg + or - 60 deg/90 deg) sub 2s laminate are presented.

Morris, D. H.↗

NASA NTRS1979

Thermal cycling graphite-polyimide

The effects of repetitive thermal cycling on the temperature-thermal deformation relation of graphite-polyimide were determined. The bending and axial strains, measured with strain gages, of unsymmetric 0 deg sub 2/90 deg sub 2 and 0 deg sub 4/90 deg sub 4 laminates were used as an indication of thermal deformation. The strains were measured as a function of temperature and two temperature ranges were used, room temperature to 180 C and room temperature to 315 C. Five cycles were run in each temperature range and the cycling was done in quasistatic fashion. The response of a flat 0 deg sub 8 laminate was measured as were the effects of repetitive cycling on the strain gages themselves. A piece-wise linear theory, based on classical lamination theory and using the variation of mechanical and thermal expansion properties with temperature, was compared with the experimental results. The correlation between theoretical predictions and experimental results for the thinner laminate was poor.

Hyer, M. W.↗

NASA NTRS1980

Hybridized polymer matrix composites

The extent to which graphite fibers are released from resin matrix composites that are exposed to fire and impact conditions was determined. Laboratory simulations of those conditions that could exist in the event of an aircraft crash and burn situation were evaluated. The effectiveness of various hybridizing concepts in preventing this release of graphite fibers were also evaluated. The baseline (i.e., unhybridized) laminates examined were prepared from commercially available graphite/epoxy, graphite/polyimide, and graphite/phenolic materials. Hybridizing concepts investigated included resin fillers, laminate coatings, resin blending, and mechanical interlocking of the graphite reinforcement. The baseline and hybridized laminates' mechanical properties, before and after isothermal and humidity aging, were also compared. It was found that a small amount of graphite fiber was released from the graphite/epoxy laminates during the burn and impact conditions used in this program. However, the extent to which the fibers were released is not considered a severe enough problem to preclude the use of graphite reinforced composites in civil aircraft structure. It also was found that several hybrid concepts eliminated this fiber release. Isothermal and humidity aging did not appear to alter the fiber release tendencies.

House, E. E.↗

NASA NTRS1979

The effects of thermal cycling on the thermal deformation of graphite-polyimide

The effects of repetitive thermal cycling on the thermal deformation of graphite-fiber-reinforced polyimide laminates are investigated. Unsymmetric and unidirectional laminate specimens were cycled in an oven between room temperature and 180 or 315 C five times, and temperature and deformation were recorded as a function of time in order to measure thermal deformation. The results of the lower temperature cycling reveal a hysteresis-like effect in the temperature-thermal deformation relation for a single cycle, while no differences are detected from one cycle to the next. The response of an eight-layer curved specimen is found to agree well with predictions based on a piecewise-linear lamination theory, however, four-layer laminate response could not be explained. The results of the high-temperature tests also indicate a dependence of the strain on whether the specimen was being heated or cooled, however quantitative results are considered unreliable, due to strain gage difficulties.

Hyer, M. W.↗

NASA NTRS1979

Dynamic response of damaged angleplied fiber composites

An investigation was conducted to determine the effects of low level damage induced by monotonic load, cyclic load and/or residual stresses on the vibration frequencies and damping factors of fiber composite angleplied laminates. Two different composite systems were studied - low modulus fiber and ultra high modulus fiber composites. The results obtained showed that the frequencies and damping factors of angleplied laminates made from low modulus fiber composites are sensitive to low level damage while those made from ultra high modulus composites are not. Also, vibration tests may not be sufficiently sensitive to assess concentrated local damage in angleplied laminates. And furthermore, dynamic response determined from low-velocity impact coupled with the Fast Fourier Transform and packaged in a minicomputer can be a convenient procedure for assessing low-level damage in fiber composite angleplied laminates.

Chamis, C. C.↗

NASA NTRS1981

Porous tooling process for manufacture of graphite/polyimide composites

A porous tooling system was selected for the processing of Graphite/PMR-15 Polyimide laminates in thickness up to 3.2 mm. (0.125 inch). This tool system must have a reasonable strength, permeability dimensional stability, and thermal conductivity to accomplish curing at 600 F and 200 psi and 200 psi autoclave temperature and pressure. A permeability measuring apparatus was constructed and permeability vs. casting water level determined to produce tools at three different permeability levels. On these tools, laminates of 5, 11, and 22 plies (.027, .060, and 0.121 inch) were produced and evaluated by ultrasonic, mechanical, and thermal tests to determine the effect of the tool permeability on the cured laminates. All tools produced acceptable laminates at 5 and 11 plies but only the highest permeability produced acceptable clear ultrasonic C-Scans. Recommendations are made for future investigations of design geometry, and strengthening techniques for porous ceramic tooling.

Smiser, L. W.↗

NASA NTRS1981

Hybridized polymer matrix composites

Design approaches and materials are described from which are fabricated pyrostatic graphite/epoxy (Gr/Ep) laminates that show improved retention of graphite particulates when subjected to burning. Sixteen hybridized plus two standard Gr/Ep laminates were designed, fabricated, and tested in an effort to eliminate the release of carbon (graphite) fiber particles from burned/burning, mechanically disturbed samples. The term pyrostatic is defined as meaning mechanically intact in the presence of fire. Graphite particulate retentive laminates were constructed whose constituent materials, cost of fabrication, and physical and mechanical properties were not significantly different from existing Gr/Ep composites. All but one laminate (a Celion graphite/bis-maleimide polyimide) were based on an off-the-shelf Gr/Ep, the AS-1/3501-5A system. Of the 16 candidates studied, four thin (10-ply) and four thick (50-ply) hybridized composites are recommended.

London, A.↗

NASA NTRS1981

Effect of storing B-staged graphite/polyimide on fabrication of structural elements

Graphite/polyimide structural elements have been successfully fabricated by forming and curing B-staged Celion 6000/PMR-15 and Celion 6000/LaRC-160 laminates in heated matched metal tooling. The B-staged laminates were subjected to storage for various periods of time up to six months at ambient shop conditions and high humidity prior to fabrication into structural elements to determine the processability of the graphite/polyimide after exposure to these conditions. Changes in processability were monitored by measuring flexure and interlaminar shear strengths, glass transition temperature, moisture content, and formability of the B-staged laminates. No significant change in the processability of either Celion 6000/PMR or Celion 6000/LaRC-160 was recorded indicating that after B-staging the graphite/polyimide laminates can be stored for extended periods of time in normal shop and high humidity environments and then be fabricated into defect-free structural elements in heated platen presses.

Baucom, R. M.↗

NASA NTRS1981

Low-velocity impact tests on fibrous composite sandwich structures

The effect of low-velocity projectile impact on the load-carrying ability of the composite sandwich structural components is investigated experimentally, the impact simulating the damage caused by runway debris and the accidental dropping of hand tools during servicing on secondary aircraft structures made with composites. The sandwich-type beam specimens were fabricated with graphite/epoxy face sheets, aluminum honeycomb core, and a steel (back) plate. A four-point beam-loading apparatus was used, and the ultimate strength, ultimate strain, and residual strength of the composites were determined. A faired curve is presented indicating the lower bound of the failure threshold for each of the laminate configurations tested in compression and tension as a function of the projectile impact energy. It is shown that strength degradation due to impact is dependent on the laminate configuration and the fiber/matrix combination. The laminates having more angle plies near the impact surface and unidirectional plies elsewhere seem to show extensive interply and intraply fiber delaminations at failure relative to the laminates with a cross-ply on the impact surface.

Sharma, A. V.↗

NASA NTRS1982

Advances in Moire interferometry for thermal response of composites

An experimental technique for the precise measurement of the thermal response of both sides of a laminated composite coupon specimen uses Moire interferometry with fringe multiplication which yields a sensitivity of 833 nm (32.8 micro in.) per fringe. The reference gratings used are virtual gratings and are formed by partially mirrorized glass prisms in close proximity to the specimen. Results are compared with both results obtained from tests which used Moire interferometry on one side of composite laminates, and with those predicted by classical lamination theory. The technique is shown to be capable of producing the sensitivity and accuracy necessary to measure a wide range of thermal responses and to detect small side to side variations in the measured response. Tests were conducted on four laminate configurations of T300/5208 graphite epoxy over a temperature range of 297 K (75 F) to 422 K (300 F). The technique presented allows for the generation of reference gratings for temperature regimes well outside that used in these tests.

Brooks, E. W., Jr.↗

NASA NTRS1982

On the track of practical forward-swept wings

Structural laminates which comprise wing-cover skins for forward swept winged aircraft are examined. The laminates are themselves composed of lamina arranged in a symmetrical and unbalanced fashion. The fibers are oriented so that no fiber has a counterpart in the same ply which is at an exact anti-angle to itself. The laminate orientation creates a wash-out in a forward swept wing and alleviates aeroelastic loading. Further discussion is devoted to center-of-pressure movement, flutter behavior, aeroelasticity and aeroelastic divergence, and wind tunnel testing of aerodynamically tailored wings. It is found that rotating the laminate to increase the divergence dynamic pressure decreases strain under aerodynamic loading. Flight tests with three models are reported, and it is concluded that divergence can be avoided by the use of an efficient composite structure.

Hertz, T. J.↗

NASA NTRS1982

Effects of thermal cycling on residual mechanical properties of C6000/PMR-15 graphite polyimide

An experimental study to determine the effects of thermal cycling on residual mechanical properties of a graphite/polyimide composite has been conducted. Interlaminar shear, flexure and compression strengths were measured at room temperature and 316 C on unidirectional and quasi-isotropic laminates subjected to 150 and 500 thermal cycles between -156 C and 316 C. Thermal cycling produced transverse microcracks and delaminations in the laminates. The linear density of the microcracks (35/cm) was about the same after 150 and 500 cycles. Although the crack density did not change from 150 to 500 cycles, crack growth did occur with intralamina cracks growing into adjacent lamina. The matrix controlled properties of the quasi-isotropic laminate at both room temperature and 316 C were significantly reduced by thermal cycling. However, the properties of the unidirectional laminate were significantly reduced only at 316 C.

Tompkins, S. S.↗