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At least 1,549 records · Page 86
All sourcesNASA NTRSDOE OSTI
DOE OSTI2019

Effect of Through-Thickness Friction Stir Processing Parameters on Weld Repair and Modification of Fusion-Welded AA6061 Aluminum Alloy

Through-thickness friction stir processing was successfully carried out for microstructure modification and elimination of fusion defects of the gas metal arc welds by applying the process on as-welded joints. Variation in rotational speed from 750 to 1050 rpm and traveling speed from 50 to 200 mm/min resulted in minor changes (approximately 1 µm) in the grain size of nugget zone, while this variation in elongation result was up to 40%. The hardness profile, the width of softening zone, minimum hardness and fracture location also changed for different processing conditions. Furthermore, the defects were vanished efficiently across the welds profile by this method. The results also verified the geometric dynamic recrystallization phenomena as a dominant mechanism of microstructural modification.

36 MATERIALS SCIENCE↗
DOE OSTI2019

Characterization and Integrated Fabrication of Al Components with Thick TiC{sub p}/Al Composite Coatings via Self-Propagating Reaction

A novel and quick process combining self-propagating reaction with vacuum-expendable pattern casting is presented to accomplish integrated preparation of millimeter-thick TiC{sub p}/Al composite coatings on the Al substrate. Titanium and graphite powders were mixed with the polytetrafluoroethylene (PTFE) additive and pasted on the expendable polystyrene (EPS) followed by compaction. Al components with in situ TiC{sub p}/Al composite coating were simultaneously synthesized at a relatively low temperature of molten Al, which was poured into the assembly of EPS and powder compact inside the silica sands. Differential scanning calorimetry, x-ray diffraction, scanning electron microscopy with energy-dispersive spectroscopy and transmission electron microscopy were used to systematically investigate the thermodynamic characteristics of the reaction, the phase constituents, microstructure and tribological properties of the coatings. The infiltration model describing the densification of the reaction coatings was also developed for the critical wetting condition. The wear characteristics were assessed using a pin-on-disk tribometer with various loads. Results showed that uniform TiC particles stimulated by the PTFE-activated self-propagating reaction afforded superior mechanical properties and wear resistance.

36 MATERIALS SCIENCE↗
DOE OSTI2019

Comparative Evaluation of Creep-Rupture Behavior of P9 Steel Plate and Thick Section Tubeplate Forging

In the present investigation, creep-rupture behavior of P9 steel in two different product forms of 20-mm plate and 300-mm-thick tubeplate forging has been studied at 793 and 873 K. It has been found that steady-state creep rate and rupture life followed power law dependence on applied stress at low and high stress regimes for both forms of products. At high stress regime, P9 steel plate exhibited better creep strength with respect to tubeplate forging in terms of lower creep rate and higher rupture life at 793 and 873 K. On contrary, both product forms exhibited similar creep rate and rupture behavior in the low stress regime at 873 K. Difference in creep ductility has been found to be insignificant in both product forms. Irrespective of test conditions and product forms, fracture appearance remained transgranular ductile characterized by dimples. The comparative evaluation of creep-rupture properties of both product forms has also been described in terms of creep rate-rupture life relationships of Monkman–Grant type, creep damage tolerance and tertiary creep characteristics at 793 and 873 K.

36 MATERIALS SCIENCE↗
DOE OSTI2016

Interfacial thermal conductance between few to tens of layered-MoS 2 and c-Si: Effect of MoS 2 thickness

We report a systematic investigation of interfacial thermal conductance (G k ) between few to tens -layered mechanical exfoliated molybdenum disulfide (MoS 2 ) and crystalline silicon (c-Si). Based on Raman spectroscopy, we find G k at room temperature increases with increased layer numbers of MoS 2 from 0.974 MW m -2 K -1 to 68.6 MW m -2 K -1 . The higher G k of thicker samples reveals their better interface contact with the substrate, leading to accordingly improved interfacial energy coupling. Molecular dynamics (MD) simulations are conducted to interpret and compare with the experimental observations. MD simulations predict a thermal conductance in the range of 53–77 MW m -2 K -1 , which agrees well with the upper bound G k measured in our work. The thickness dependence of measured G k reflects the improved interface spacing for thicker MoS 2 samples. This phenomenon is further confirmed by the Raman intensity enhancement study by the interface spacing and local optical interference calculations.

36 MATERIALS SCIENCE↗
DOE OSTI2019

Thick amorphous complexion formation and extreme thermal stability in ternary nanocrystalline Cu-Zr-Hf alloys

Building on the recent discovery of tough nanocrystalline Cu-Zr alloys with amorphous intergranular films, this paper investigates ternary nanocrystalline Cu-Zr-Hf alloys with a focus on understanding how alloy composition affects the formation of disordered complexions. Binary Cu-Zr and Cu–Hf alloys with similar initial grain sizes were also fabricated for comparison. The thermal stability of the nanocrystalline alloys was evaluated by annealing at 950 °C (>95% of the solidus temperatures), followed by detailed characterization of the grain boundary structure. All of the ternary alloys exhibited exceptional thermal stability comparable to that of the binary Cu-Zr alloy, and remained nanocrystalline even after two weeks of annealing at this extremely high temperature. Despite carbide formation and growth in these alloys during milling and annealing, the thermal stability of the ternary alloys is mainly attributed to the formation of thick amorphous intergranular films at high temperatures. Our results show that ternary alloy compositions have thicker boundary films compared to the binary alloys with similar global dopant concentrations. While it is not required for amorphous complexion formation, this work shows that having at least three elements present at the interface can lead to thicker grain boundary films, which is expected to maximize the previously reported toughening effect.

36 MATERIALS SCIENCE↗
DOE OSTI2018

Vacuum f(R) thick brane solution with a modified Gaussian warp function

This work deals with f(R) modified gravity in five dimensional space–time. The modified Gaussian thick brane is shown to be a suitable exact solution in the framework of f(R) gravity in five dimensions, confirming with the AdS brane far from the brane. Response of the brane to gravitational fluctuations is discussed, and by working in the Einstein frame, the stability of the solution against linear perturbations is obtained, which also shows that gravitational zero mode is localized on the brane. For cosmological purposes, we consider FLRW model embedded in a proposed brane. Therefore, we arrive at two models, resembling the radiation dominated era and bouncing cosmological models.

79 ASTRONOMY AND ASTROPHYSICS↗
DOE OSTI2024

Neutron spin echo shows pHLIP is capable of retarding membrane thickness fluctuations

In this study, cell membranes are responsible for a range of biological processes that require interactions between lipids and proteins. While the effects of lipids on proteins are becoming better understood, our knowledge of how protein conformational changes influence membrane dynamics remains rudimentary. Here, we performed experiments and computer simulations to study the dynamic response of a lipid membrane to changes in the conformational state of pH-low insertion peptide (pHLIP), which transitions from a surface-associated (SA) state at neutral or basic pH to a transmembrane (TM) α-helix under acidic conditions. Our results show that TM-pHLIP significantly slows down membrane thickness fluctuations due to an increase in effective membrane viscosity. Our findings suggest a possible membrane regulatory mechanism, where the TM helix affects lipid chain conformations, and subsequently alters membrane fluctuations and viscosity.

59 BASIC BIOLOGICAL SCIENCES↗
DOE OSTI2014

Effect of Thickness on the Structure, Composition and Properties of Titanium Nitride Nano-Coatings

Titanium nitride (TiNx) coatings were grown by magnetron sputtering onto Si(1 0 0) substrates by varying time of deposition to produce coatings with variable thickness (dTiN) in the range of 20-120 nm. TiNx coatings were characterized by studying their structure, composition, and mechanical properties. Nuclear reaction analysis (NRA) combined with Rutherford backscattering spectrometry (RBS) analyses indicate that the grown coatings were stoichiometric TiN. Grazing incidence X-ray diffraction (GIXRD) measurements indicate that the texturing of TiN coatings changes as a function of dTiN. The (1 1 1) and (0 0 2) peaks appear initially; (1 1 1) becomes intense while (0 0 2) disappears with increasing dTiN. Dense, columnar grain structure was evident for all the coatings in electron microscopy analyses. The residual stress for TiN coatings with dTiN~120 nm was 1.07 GPa in compression while thinner samples exhibit higher values of stress.

Coatings↗
DOE OSTI2015

Response of flame thickness and propagation speed under intense turbulence in spatially developing lean premixed methane–air jet flames

Direct numerical simulations of three-dimensional spatially-developing turbulent Bunsen flames were performed at three different turbulence intensities. We performed these simulations using a reduced methane–air chemical mechanism which was specifically tailored for the lean premixed conditions simulated here. A planar-jet turbulent Bunsen flame configuration was used in which turbulent preheated methane–air mixture at 0.7 equivalence ratio issued through a central jet and was surrounded by a hot laminar coflow of burned products. The turbulence characteristics at the jet inflow were selected such that combustion occured in the thin reaction zones (TRZ) regime. At the lowest turbulence intensity, the conditions fall on the boundary between the TRZ regime and the corrugated flamelet regime, and progressively moved further into the TRZ regime by increasing the turbulent intensity. The data from the three simulations was analyzed to understand the effect of turbulent stirring on the flame structure and thickness. Furthermore, statistical analysis of the data showed that the thermal preheat layer of the flame was thickened due to the action of turbulence, but the reaction zone was not significantly affected. A global and local analysis of the burning velocity of the flame was performed to compare the different flames. Detailed statistical averages of the flame speed were also obtained to study the spatial dependence of displacement speed and its correlation to strain rate and curvature.

36 MATERIALS SCIENCE↗
DOE OSTI2021

Effect of thickness on degradation of austenitic 347H steel by direct-fired supercritical CO 2 power cycle environment

Austenitic 347H steel of two thicknesses (2.54 and 0.6 mm) was exposed to a simulated direct-fired supercritical CO 2 (sCO 2 ) power cycle environment at 650°C and 1 atm for 1000 h then tensile stressed at room temperature to study the deformation behavior. The thicker 347H formed a protective chromia scale over most of the surface, which minimized carburization of the underlying steel and resulted in no change in mechanical performance. In stark contrast, the thinner 347H formed non-protective Fe-rich oxides over the entire surface, resulting in extensive carburization of the underlying steel. Finally, this led to increased strength but significantly reduced ductility, resulting in partially brittle failure

36 MATERIALS SCIENCE↗
DOE OSTI2022

Artificial cathode electrolyte interphase for improving high voltage cycling stability of thick electrode with Co-free 5 V spinel oxides

Spinel-type cathode LiNi 0.5 Mn 1.5 O 4 (LNMO) has intrigued the transportation industry due to its high operating voltage and total elimination of the expensive cobalt element. However, LNMO cathode with high mass loading (> 3 mAh/cm 2 in areal capacity) has suffered from excessive capacity degradation upon long cycling. Here, a robust Al 2 O 3 surface layer is introduced to the thick LNMO electrode via atomic layer deposition (ALD). The capacity retention in full cells with the graphite anode is improved from 46.3% to 75.3% after 300 cycles with cutoff voltage up to 4.85 V, while enabling average Coulombic efficiency of 99.9% during the cycling. The post-mortem analyses reveal that the Al 2 O 3 surface layer would convert to Al-O-F /Al-F species upon cycling, offering stable interphase to protect the cathode material. Furthermore, these results demonstrate the significance of surface modification enabling high voltage cathode for next-generation LIBs.

25 ENERGY STORAGE↗
DOE OSTI2016

Nacre tablet thickness records formation temperature in modern and fossil shells

Nacre, the iridescent outer lining of pearls and inner lining of many mollusk shells, is made of periodic, parallel, organic sheets alternating with aragonite (CaCO 3 ) tablet layers. Nacre tablet thickness (TT) generates both nacre's iridescence and its remarkable resistance to fracture. Despite extensive studies on how nacre forms, the mechanisms controlling TT remain unknown, even though they determine the most conspicuous of nacre's characteristics, visible even to the naked eye.Thermodynamics predicts that temperature (T) will affect both physical and chemical components of biomineralized skeletons. The chemical composition of biominerals is well-established to record environmental parameters, and has therefore been extensively used in paleoclimate studies. The physical structure, however, has been hypothesized but never directly demonstrated to depend on the environment. Here we observe that the physical TT in nacre from modern and fossil shallow-water shells of the bivalves Pinna and Atrina correlates with T as measured by the carbonate clumped isotope thermometer. Based on the observed TT vs. T correlation, we anticipate that TT will be used as a paleothermometer, useful to estimate paleotemperature in shallow-water paleoenvironments. Here we successfully test the proposed new nacre TT thermometer on two Jurassic Pinna shells. The increase of TT with T is consistent with greater aragonite growth rate at higher T, and with greater metabolic rate at higher T. Thus, it reveals a complex, T-dependent biophysical mechanism for nacre formation.

36 MATERIALS SCIENCE↗
DOE OSTI2026

Preliminary neutronic and thermal analysis of Inertial Fusion Energy systems with a focus on thick liquid wall concepts

This paper provides an assessment of the neutronic behavior of Inertial Fusion Energy systems using the Serpent 2 Monte Carlo code. The study explores different types of reactor concepts, including dry-wall and thick liquid wall systems. In particular, it characterizes the tritium breeding and energy multiplication performance, as well as the effect of long-term irradiation on structural materials. For this purpose, the displacement per atom (DPA) and the gas production rate in structural materials are calculated. A simplified geometry with varying geometrical parameters is used as a representation for the different kinds of devices. Additionally, the case of the HYLIFE-II concept is used to assess modeling inaccuracies arising from certain approximations. A comparison between the simplified geometry and a realistic one is performed, thanks to Serpent’s capability to run transport calculations on unstructured meshes. The study then addresses the impact of these discrepancies on the temperature distribution in the first wall using the GeN-Foam code for conjugate heat transfer analysis. The results highlight the necessity to consider the heterogeneous nature of the liquid wall, as simplified models tend to underestimate radiation damage metrics and heat loads.

Conjugate heat transfer↗
DOE OSTI2016

Impact of ablator thickness and laser drive duration on a platform for supersonic, shockwave-driven hydrodynamic instability experiments

Here, we discuss changes to a target design that improved the quality and consistency of data obtained through a novel experimental platform that enables the study of hydrodynamic instabilities in a compressible regime. The experiment uses a laser to drive steady, supersonic shockwave over well-characterized initial perturbations. Early experiments were adversely affected by inadequate experimental timescales and, potentially, an unintended secondary shockwave. These issues were addressed by extending the 4 x 10 13 W/cm 2 laser pulse from 19 ns to 28 ns, and increasing the ablator thickness from 185 µm to 500 µm. We present data demonstrating the performance of the platform.

70 PLASMA PHYSICS AND FUSION TECHNOLOGY↗
DOE OSTI2018

Analysis of Skin Flap Thickness and Residual Breast Tissue After Mastectomy

Residual breast tissue (RBT) after mastectomy represents an unknown risk for local recurrence or development of a new cancer and affects decisions regarding adjuvant radiation therapy. This study used breast magnetic resonance imaging to evaluate the frequency of RBT and provide average thickness skin flap measurements in patients with total mastectomy, skin-sparing mastectomy, and nipple-sparing mastectomy (NSM) followed by breast reconstruction.

62 RADIOLOGY AND NUCLEAR MEDICINE↗
DOE OSTI2025

Through-thickness fracture behavior of neutron-irradiated nuclear graphite NBG-17 Using X-ray micro-CT

Achieving precise control over crack propagation in nuclear graphite and conducting quantitative analysis remain challenging. In this study, the through-thickness fracture behavior of pristine and neutron-irradiated (700 °C, ∼7 dpa) NBG-17 nuclear graphite was investigated using split-disc testing coupled with micro-computed tomography (micro-CT). A notably lower number of micropores was observed in the neutron-irradiated specimen. The fracture toughness of neutron-irradiated NBG-17 was measured to be 1.45 MPa√m, compared to 1.17 ± 0.05 MPa√m for the pristine specimen. In both materials, cracks were found to initiate at the filler–binder interface, and often correlated with microstructural features such as pores and thermal cracks. Crack bridging and deflections emerged as the primary toughening mechanisms in both unirradiated and irradiated NBG-17. However, compared with the pristine specimen, the cracks in the neutron-irradiated specimen were more likely to grow trans granularly, resulting in less deflected crack paths. The reduced micro-porosity and strengthened filler–binder boundaries were considered to be the cause of the observed differences in crack morphologies. In conclusion, this study provides a qualitative analysis of the fracture behavior of neutron-irradiated nuclear graphite in the absence of radiolytic oxidation.

36 - MATERIALS SCIENCE↗
DOE OSTI2022

Triple-junction solar cells with 39.5% terrestrial and 34.2% space efficiency enabled by thick quantum well superlattices

Multijunction solar cell design is guided by both the theoretical optimal bandgap combination as well as the realistic limitations to materials with these bandgaps. For instance, triple-junction III-V multijunction solar cells commonly use GaAs as a middle cell because of its near-perfect material quality, despite its bandgap being higher than optimal for the global spectrum. Here, we modify the middle cell bandgap using thick GaInAs/GaAsP strain-balanced quantum well (QW) solar cells with excellent voltage and absorption. Additionally, these high-performance QWs are incorporated into a triple-junction inverted metamorphic multijunction device consisting of a GaInP top cell, GaInAs/GaAsP QW middle cell, and lattice-mismatched GaInAs bottom cell, each of which has been highly optimized. We demonstrate triple-junction efficiencies of 39.5% and 34.2% under the AM1.5 global and AM0 space spectra, respectively, and the global efficiency is higher than previous record six-junction devices.

14 SOLAR ENERGY↗
DOE OSTI2018

Effect of tailored martensitic transformation in a thick weld: Residual stresses mitigation, heterogeneous microstructure, and mechanical properties

The residual stresses, microstructural heterogeneities, and mechanical properties were extensively examined in a 25 mm thick weld consisting of two regions which respectively undergo phase transformation at relatively low (100 °C) temperature (LTT) and high (670 °C) temperature (HTT) during cooling. Due to the LTT martensitic transformation, which features a transformation strain of ~4000 με, large compressive residual stress (−510 MPa) was generated as confirmed by neutron diffraction and contour method. Meanwhile, significant heterogeneities were observed in terms of the chemical composition, yield strength, and microhardness across the interface between the LTT and HTT regions. The dependency of martensitic transformation starting temperature (M{sub s}) on chemical composition is empirically formulated, and it reveals that the dependency of M{sub s} on the Ni and Cr compositions becomes stronger when the temperature is lower than 200 °C. The maximum change of residual stresses (σ{sub x}{sup max}) exponentially decreases as M{sub s} decreases in the manner of σ{sub x}{sup max} = 97.5 exp(M{sub s}/227)-649. The fracture behavior was found highly dependent upon the volume fraction of retained austenite influenced by M{sub s}. While a ductile fracture mode was found in the cellular LTT region containing relatively higher amount of retained austenite (~10%), the interface shows transgranular brittle fracture features and sub-cracking due to the relatively small amount of retained austenite and the predominant martensite constituent.

36 MATERIALS SCIENCE↗