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At least 1,549 records · Page 86

Dissimilar metals joint evaluation

Dissimilar metals tubular joints between 2219-T851 aluminum alloy and 304L stainless steel were fabricated and tested to evaluate bonding processes. Joints were fabricated by four processes: (1) inertia (friction) weldings, where the metals are spun and forced together to create the weld; (2) explosive welding, where the metals are impacted together at high velocity; (3) co-extrusion, where the metals are extruded in contact at high temperature to promote diffusion; and (4) swaging, where residual stresses in the metals after a stretching operation maintain forced contact in mutual shear areas. Fifteen joints of each type were prepared and evaluated in a 6.35 cm (2.50 in.) O.D. size, with 0.32 cm (0.13 in.) wall thickness, and 7.6 cm (3.0 in) total length. The joints were tested to evaluate their ability to withstand pressure cycle, thermal cycle, galvanic corrosion and burst tests. Leakage tests and other non-destructive test techniques were used to evaluate the behavior of the joints, and the microstructure of the bond areas was analyzed.

Wakefield, M. E.↗

Crystallization history of metal particles in Apollo 16 rake samples

Electron microprobe analyses for Fe, Co, Ni, S, and P have been carried out on the metal and associated troilite, schreibersite, and rare cohenite in the Apollo 16 rake samples from Stations 1, 4, and 13. The Co/Ni ratios of most of the metal are within the limits of meteoritic metal as defined by Goldstein and Yakowitz (1971). The large abundance of schreibersite in all of the lithic types except the poikilitic rocks suggests that much of it may be of lunar origin. The near-absence of schreibersite in the poikilitic rocks may be a result of P diffusion from the metal to the surrounding silicate at low temperature. Application of the compositional data for the coexisting metal-schreibersite pairs to isotherms in the system Fe-Ni-P indicates a sequence of progressively lower temperatures of equilibration (and probably a corresponding sequence of slower cooling rates) of these phases from the devitrified glasses, to the mesostasis-rich rocks, to the diabases, to the poikilitic rocks.

Gooley, R. C.↗

Reinforcement of metals with advanced filamentary composites

This paper reviews some recent applications of the concept of reinforcing metal structures with advanced filamentary composites, and presents some results of an experimental investigation of the tensile behavior of aluminum and titanium reinforced with unidirectional boron/epoxy. Results are given for tubular and flat specimens, bonded at either room temperature or elevated temperature. The composite reinforced metals showed increased stiffness over the all-metal counterpart, as predicted by the rule of mixtures, and the results were independent of specimen geometry. The tensile strength of the born/epoxy reinforced metals is shown to be a function of the geometry of the test specimen and the method of bonding the composite to the metal.

Herakovich, C. T.↗

Friction behavior of members of the platinum metals group with gold

The adhesion and friction behavior of the platinum metals group was examined with clean surfaces and surfaces selectively contaminated with oxygen, vinyl chloride (C2H3Cl), and methyl mercaptan (CH3SH). A pin or disk specimen configuration was used with the pin being a single crystal of gold of the (111) orientation and with the platinum metal disks also being single crystals of the (111) or (0001) orientation. Loads applied ranged from 1 to 10 g and a sliding velocity of 0.7 mm/min was employed. Results indicate adhesion and transfer of gold to all of the platinum metals. Despite this observation friction differences existed among the metals in the group. These differences are related to surface chemical activity. Adsorption of various friction reducing species was selective. With some adsorbates present strong adhesive forces between metals were still observed.

Buckley, D. H.↗

Diffusion in liquid metal systems

Physical properties of twenty liquid metals are reported; some of the data on such liquid metal properties as density, electrical resistivity, thermal conductivity, and heat capacity are summarized in graphical form. Data on laboratory handling and safety procedure are summarized for each metal; heat-transfer-correlations for liquid metals under various conditions of laminar and turbulent flow are included. Where sufficient data were available, temperature equations of properties were obtained by the method of least-squares fit. All values of properties given are valid in the given liquid phase ranges only. Additional tabular data on some 40 metals are reported in the appendix. Included is a brief description of experiments that were performed to investigate diffusion in liquid indium-gallium systems.

Ukanwa, A. O.↗

The Shaw chondrite. I - The case of the missing metal

The mineralogy as well as the elemental and isotopic composition of the Shaw meteorite indicate that it is a highly metamorphosed L-group chondrite which has lost a portion of its metal and sulfide. The metal which remains has an unusual composition relative to that in other L-group chondrites. It is enriched in Ga, Ge, Ir, Mo, Os, Pt, Re, and Ru but depleted in As, Au, Cu, and Sb. A comparison of the relative enrichments and depletions in Shaw with those observed in San Cristobal, the extreme end-member of group IAB iron meteorites, shows that the metal phases in these two meteorites have complementary compositions. This implies that the metal in Shaw represents the residual solid of a partial melting process while the missing metal, which drained away, may have gone to form an iron meteorite, like San Cristobal.

Rambaldi, E. R.↗

Metal melting, joining, and alloying under weightlessness

During the Skylab mission experiments were conducted concerning the influence of weightlessness on molten metals and the solidification process. It was found that the absence of gravity-induced thermal convection and sedimentation modified the properties of the bulk melt. A metals melting experiment was conducted to study the behavior of metal melted by an electron beam and to evaluate the feasibility of joining metals in space. An exothermic brazing experiment investigated the spreading, mixing, and capillary flow of molten braze material. The containerless melting and solidification of small samples of several metals was studied in another experiment. A description is also given of a study of the directional solidification of solid solution alloys.

Snyder, R. S.↗

Pallasites - Metal composition, classification and relationships with iron meteorites

A comparative study was conducted of the metal composition of 34 pallasites in order to shed further light on the origin of these meteorites. Concentrations of Au, As, Co, Ga, Ge, Ir, Ni, and W in pallasitic metal were determined. Most pallasites are found to have similar compositions indicating a close genetic relationship, and are designated as main group. The Eagle Station Trio is unrelated to the main group as indicated by higher Ni, Ge, and Ir and lower As, Au, and Ga contents in the metal, and olivine richer in Fe and Sc and poorer in Mg and Mn. The trio of Springwater, Rawlinna and Phillips County have metal compositions appropriate to high-Ni main group members, but their fayalite contents suggest they are not closely related to it. Pavlodar and Glorieta Mountain appear to be unique pallasites, and Brenham an anomalous main group member. Krasnoyarsk is classified as a main group member. Main group pallasites have metal compositions which overlap those of IIIAB iron meteorites on a Ga-Ge plot, and they have similar Au, As, Cr, Ir, Ni and W contents to high-Ni IIIAB irons.

Scott, E. R. D.↗

Radiative metallic thermal protection systems - A status report

During the early stages of the space shuttle program there were a number of technological uncertainties concerning the applicability of metallic thermal protection systems (TPS) to the multimission environment of the shuttle. To resolve the uncertainties and to advance the state-of-the-art, the NASA-Langley Research Center initiated a broad-based technology program to develop metallic TPS over the temperature range from 810 K to 1590 K. Wind tunnel tests conducted to assess the influence of surface/stream interaction of wavy surfaces on the design of metallic TPS indicate small increases in heat flux and surface drag for flow angles less than 20 deg. Analytical and experimental investigations, recently completed, have significantly improved prediction methods for cyclic creep behavior of TPS components repeatedly exposed to complex mission cycles. Thermal/structural concept optimization studies to minimize mass while maintaining structural integrity have led to advanced designs with unit masses which are competitive with those for shuttle RSI. In addition, the durability and reusability of metallic TPS have been repeatedly demonstrated in tests of full-scale systems. The current state-of-the-art strongly suggests that radiative metallic TPS have come of age.

Bohon, H. L.↗

An experimental study of phosphate reduction and phosphorus-bearing lunar metal particles

Results are reported for two sets of experiments conducted to investigate the distribution and origin of phosphorus in lunar metal particles. The first set measured the equilibrium oxygen fugacity as a function of temperature for synthesized Fe-Ni and Fe-Ni-P alloys; the second set imposed various oxygen pressures so that the P distribution among the coexisting phases could be observed. The conditions of temperature, oxygen fugacity, and time necessary to produce P contents similar to those found in lunar metal particles are determined. The results show that: (1) the P distribution in lunar-type metal is controlled by oxygen fugacity, temperature, and bulk composition; (2) the P distribution is limited by the reaction rate at the metal surface and by the amount of phosphate in contact with the metal; (3) the nucleation and growth rate of phosphate controls the rate of P loss during oxidation; and (4) an oxygen fugacity of 10 to the -20th power atm at 950 C is required to saturate iron with P. It is concluded that a reducing species such as carbon may establish a local equilibrium and prevent oxygen communication with the surrounding rock.

Friel, J. J.↗

The relation of metal composition to rock type for clasts in Apollo 16 soils

The moderately magnetic fractions of soils from a bright ray of South Ray Crater and from the continuous ejecta of North Ray Crater are described. The clasts in these fractions are classified as agglutinate, ANT melt rocks, glassy melt rocks, and ANT hornfels/breccia. Determinations are made of the Ni-Co and P contents of single-phase metal grains in the clasts. It is found that most of these grains have compositions in the meteoritic range and that the compositions tend to cluster at about 6% Ni. A significant amount of Fe-rich metal is also detected in some clasts along with a clear P-enrichment in metal from one soil sample. Meteoritic contamination of lunar metal having compositions in or close to the meteoritic range is considered. A model involving nine separate factors is proposed as an explanation of the observed metal compositions.

Hewins, R. H.↗

The relationship between lunar metal particles and phosphate minerals

Phosphorus is often present in lunar rocks and soils in bulk concentrations in excess of 0.5 wt % P205. The minerals apatite and whitlockite account for most of the phosphorus. However, it may also be present in metal grains. The relations between metal particles and the phosphates commonly found adjacent to these particles are investigated, taking into account studies involving three Apollo 17 rocks. It appears that phosphorus in lunar metal particles is related to the phosphate minerals by a redox reaction. The independent phosphates probably formed over much of the cooling period of the rock. While the rock was at high temperature, however, phosphorus was free to diffuse and dissolve in the metal droplets providing conditions were sufficiently reducing. If the rock was partially molten, this process would take less than 1 hr. If cooling occurred slowly under less reducing conditions, some of the phosphorus in the metal particles would be oxidized to form whitlockite.

Friel, J. J.↗

Characteristics of metal particles in Apollo 16 rocks

It is pointed out that FeNi metal particles, composed predominantly of kamacite and ranging in size from less than 1 micron to more than 2 mm across, are ubiquitous in the lunar samples returned by the Apollo and Luna missions. The metal particles seldom exceed 1% of the volume of a lunar sample. However, their study has proven to be of considerable potential value in a number of aspects of lunar petrogenesis related to thermal history, equilibration temperatures, reduction processes and oxygen fugacities during magmatic crystallization and subsolidus reduction and oxidation, and the meteoritic component of lunar rocks based on Ni-Co contents of individual metal particles. Detailed studies have been conducted of the textures and compositions of the metal particles in 19 Apollo 16 rock samples representing material from the North Ray and the South Ray ejecta and/or fall-back blankets. It was found that the textures and compositions of the metal particles in the Apollo 16 rocks can be correlated with their host petrology.

Misra, K. C.↗

Multilayer metalization of MOS IC's

Modified ion-bombardment technqiue interconnects MOS circuit elements without affecting circuit parameters. Multilevel metalization involves: surface treatment prior to metalization; first metalization; metal pattern definition and photoresist removal; dielectric deposition; second metalization; and final dielectric deposition.

Bouldin, D. L.↗

Auger spectroscopy analysis of lubrication with zinc dialkyldithiophosphate of several metal combinations in sliding contact

Sliding friction experiments were conducted with aluminum and other riders rubbing on disks of various elemental metals in the presence of a thin film of zinc dialkyldithiophosphate (ZDP). Auger emission spectroscopy was used to in situ monitor the changes in surface chemistry with rubbing under various loads. The metal disks examined included iron, titanium, rhodium, tungsten, molybdenum, and copper. For equivalent films of ZDP the film is a more effective lubricant for some metals than it is for others. The important active element in the compound varies with the metal lubricated and is a function of metal chemistry. The zinc in the ZDP is susceptible to electron beam induced desorption.

Buckley, D. H.↗

Analysis and measurements of low frequency lightning component penetration through aerospace vehicle metal and graphite skins

An analysis of the shielding properties of mixed metal and graphite composite structures has illustrated some important aspects of electromagnetic field penetration into the interior. These include: (1) that graphite access doors on metallic structures will attenuate lightning magnetic fields very little; conversely, metal doors on a graphite structure will also attenuate fields from lightning strike currents very little, i.e., homogeneity of the shield is a critical factor in shielding and (2) that continuous conductors between two points inside a graphite skin such as an air data probe metallic tubing connection to an air data computer can allow large current penetrations into a vehicle interior. The true weight savings resulting from the use of composite materials can only be evaluated after the resulting electromagnetic problems such as current penetrations have been solved, and this generally requires weight addition in the form of cable shields, conductor bonding or external metallization.

Robb, J. D.↗

Occurrence of cohesion of metals during combined plastic deformation

Experiments were conducted to study the cohesion of metals with surface films of varying thickness and hardness. It was established that the deformation necessary for the occurrence of cohesion is determined by the correlation of mechanical properties of the films and the base metal. The greater the relative hardness of the film the lower the deformation necessary for the occurrence of cohesion. The films are as plastic as the base metal prevent cohesion, since in this case it is impossible for sections of metal to appear that are free of contaminants. The physical perculiarities of metals that determine their capability for coalescence under conditions of dry friction are the relative hardness and plasticity of the oxide films formed on their surface under atmospheric conditions.

Aynbinder, S. G.↗

Adhesion and friction of transition metals in contact with nonmetallic hard materials

Sliding friction experiments were conducted with the metals yttrium, titanium, tantalum, zirconium, vanadium, neodymium, iron, cobalt, nickel, tungsten, platinum, rhenium, ruthenium, and rhodium in sliding contact with single crystal diamond, silicon carbide, pyrolytic boron nitride, and ferrite. Auger electron spectroscopy analysis was conducted with the metals and nonmetals to determine the surface chemistry and the degree of surface cleanliness. The results of the investigation indicate the adhesion and friction of the transition metals in contact with diamond, silicon carbide, boron nitride, and ferrite are related to the relative chemical activity of the metals. The more chemically active the metal, the higher the coefficient of friction and the greater amount of transfer to the nonmetals.

Miyoshi, K.↗