Assessment of the mechanical performance of the Westinghouse BWR control rod CR 99 at high depletion levels
A long-term program assessing the mechanical performance of the Westinghouse BWR control rod CR 99 at high depletion levels has been performed. The scope of the program has mainly been based on the operation of four CR 99 Generation 2 control rods in demanding positions during 6 and 7 cycles in the Leibstadt Nuclear Power Plant (KKL) and on the detailed visual inspections and blade wing thickness measurements that were performed after the rods were discharged. By correlating statistically the blade wing thickness measurements to the appearance of irradiation-assisted stress corrosion cracking (IASCC), the probability of IASCC appearance as function of the blade wing swelling was estimated. In order to correlate the IASCC probability of a CR 99 to its depletion, the {sup 10}B depletion of the studied rods was calculated in detail on a local level with the stochastic Monte Carlo code MCNP in combination with the Westinghouse nodal code system PHOENIX4/POLCA7. Using this information coupled to the blade wing measurement data, a finite element model describing the blade wing swelling of an arbitrary CR 99 design as function of {sup 10}B depletion could then be generated. In the final step, these relationships were used to quantify the probability of IASCC appearance as function of the {sup 10}B depletion of the CR 99 Generations 2 and 3. Applying this detailed mapping of the CR 99 behavior at high depletion levels and using an on-line core monitoring system with explicit {sup 10}B depletion tracking capabilities will enable a reliable prediction of the probability for IASCC appearance, thus enhancing the optimized design and the sound operation of the CR 99 control rod. Another important outcome of the program was that it was clearly shown that no significant amount of boron leakage did occur through any of the detected IASCC cracks, despite the very high depletion levels achieved. (authors)