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Search indexed NASA NTRS and DOE OSTI research on propulsion, heat transfer, battery materials and energy systems. Follow report and document links to the original sources.

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At least 1,531 records · Page 85
All sourcesNASA NTRSDOE OSTI
DOE OSTI2024

FY24 Progress Report: SRNL Analysis of ICCWR LCM and WAMS data for Corrosion and Cracking

Algorithms for Machine Learning (ML) and data analysis for the 3013 Surveillance Program have been developed in an ongoing collaborative effort by the Savannah River National Laboratory (SRNL) and the University of South Carolina (USC). The objective of the algorithms is to automate the identification of corrosion and crack formation in the Inner Container Closure Weld Region (ICCWR) of the canister system used to store Pu-bearing material. Data for corrosion and cracking is collected from large binary files generated by a Laser Confocal Microscope (LCM), the Wide Area 3D Measurement System (WAMS), or,in a recent proposal, by a Scanning Electron Microscope (SEM). The ML software uses the physical attributes in the data files (e.g., one or more of: height, color, and 16-bit grayscale values as functions of position in a plane projection) to detect signs of surface corrosion and cracking after being trained on similar data, with the features to be detected. Although the initial scope included screening for broader indicators of corrosion, e.g., pitting, identification of potential cracks was prioritized for the past several years at the request of program leadership. Labeled training data is essential to developing the ML algorithm, and enhancements to data labeling capability have been developed to address this essential precursor to application of ML routines. Efficient labeling is particularly important in view of the large volume of data required to train ML algorithms and the relative rarity of cracks in the ICCWR data set. The updated program will read binary data from either LCM, WAMS or SEM files, interrogate data attributes, facilitate user labeling of data for training ML algorithms, execute ML algorithms, output parameters from trained ML algorithms, report ML model accuracy with respect to labeled data, and generate graphical representations for various analyses. In FY24, hourglass neural networks (HNNs) that were initiated in FY22 were further developed and tested using available LCM data, and their performance was tested against that of the alternative U-Net Neural Network algorithm structure. HNNs along with previously developed Convolutional Neural Networks (CNNs) and Deep Neural Networks (DNNs) comprise a suite of ML tools for identification of cracks in the ICCWR

12 MANAGEMENT OF RADIOACTIVE AND NON-RADIOACTIVE W↗
DOE OSTI2016

Assessment of errors and biases in retrievals of XCO2, XCH4, XCO, and XN2O from a 0.5 cm–1 resolution solar-viewing spectrometer

Abstract. Bruker™ EM27/SUN instruments are commercial mobile solar-viewing near-IR spectrometers. They show promise for expanding the global density of atmospheric column measurements of greenhouse gases and are being marketed for such applications. They have been shown to measure the same variations of atmospheric gases within a day as the high-resolution spectrometers of the Total Carbon Column Observing Network (TCCON). However, there is little known about the long-term precision and uncertainty budgets of EM27/SUN measurements. In this study, which includes a comparison of 186 measurement days spanning 11 months, we note that atmospheric variations of Xgas within a single day are well captured by these low-resolution instruments, but over several months, the measurements drift noticeably. We present comparisons between EM27/SUN instruments and the TCCON using GGG as the retrieval algorithm. In addition, we perform several tests to evaluate the robustness of the performance and determine the largest sources of errors from these spectrometers. We include comparisons of XCO2, XCH4, XCO, and XN2O. Specifically we note EM27/SUN biases for January 2015 of 0.03, 0.75, –0.12, and 2.43 % for XCO2, XCH4, XCO, and XN2O respectively, with 1σ running precisions of 0.08 and 0.06 % for XCO2 and XCH4 from measurements in Pasadena. We also identify significant error caused by nonlinear sensitivity when using an extended spectral range detector used to measure CO and N2O.

Hedelius, Jacob K. (ORCID:0000000320257519)↗
DOE OSTI2012

On the possible gain of the application of the SP{sub 3} solution in nodal codes

The simplified P{sub N} method has attracted much attention in reactor physics. The implementation of an increased order expansion has the potential to improve the results. It is investigated if this potential can be released under the specific features of nodal codes with fuel assembly sized calculation cells. One dimensional analytical solutions for the one and two energy-group diffusion, SP{sub 3} and P{sub 3} equations are derived. The results are compared to reference solutions calculated with ONEDANT and HELIOS. Tests are performed on the Brantley/Larsen one-group test case and on a pin cell with real reactor materials. For the evaluation of the differences between the diffusion and the SP{sub 3} solutions in the nodal code configuration, benchmark configurations are investigated. A comparison of the diffusion and the SP{sub 3} results show improvements for the test case using fuel element size nodes, where the reference solution uses the identical cross section basis. Comparing with a multi-group reference solution shows that the diffusion solution sometimes behaves better due to error cancellation. To achieve the full gain of the SP{sub 3} method in nodal calculations, a new standard for light water reactor calculations has to be defined with a refined energy-group structure. (authors)

22 GENERAL STUDIES OF NUCLEAR REACTORS↗
DOE OSTI2022

REGULATORY TESTING AND 3D SCANNING METHODOLOGY OF THE DPP-1 TYPE SHIPPING CONTAINER FOR NCT AND HAC TESTS

The safe transportation of radioactive material using appropriately designed and certified transportation packages is important to protect the public and environment. In the United States of America all transportation of radioactive material is regulated by the Department of Transportation (DOT) along with input by the Nuclear Regulatory Commission (NRC). All packages that contain radioactive material requires that it be transported and regulated by the requirements set by the DOT Class 7 hazardous material transportation. Federal regulations place strict administrative controls on the transport of radioactive materials. The two main goals for transporting radioactive materials are 1. Safety should be the primarily focused on the package because it is the first line of defense. 2. Package integrity should be directly related to the degree of the hazard of the radioactive material contents. The two-part goal ensures that the right package is used. Type B packages are designed to transport radioactive materials with the highest level of radioactivity. Examples of material transported in Type B packagings include spent nuclear fuel, high-level radioactive waste, and high concentrations of other radioactive materials. The purpose of this test protocol is to determine the effects of drop and thermal testing on package performance in a Type B shipping package (DPP-1). Required physical tests for the DPP-1 package include free drop, crush, puncture, penetration, compression, vibration, water spray, water immersion, and thermal. The preparation, regulatory testing, and post-test evaluation of a Type B shipping package tested to the 10 CFR 71.71 and 10 CFR 71.73 requirements will be presented. Six packages were tested and the responses when subjected to the HAC sequence of free drop, puncture, and thermal tests according to 10 CFR 71.73(c)(1), (c)(2), (c)(3) and (c)(4) were measured. The Free Drop, Crush and Puncture tests were performed at the NTRC in Knoxville, TN, and the Thermal tests were performed Southwest Research Institute in San Antonio, TX. The test units were subjected to a pre-operational leak testing before the NCT and HAC tests and a post-operational leak test and a helium leak test once regulatory testing was complete. Finally, all test units were scanned with a handheld blue light scanner to capture a 3D CAD geometry of the test units in the deformed shape. The handheld scanner provided the most effective and reliable way to acquire accurate 3D measurements of the test unit. The scanned geometry was sectioned in areas with deformation and the cross-section profile was measured to determine accurate and repeatable results of the deformed shape of the test units.

Martinez, Oscar↗
DOE OSTI2015

Sign reversal of transformation entropy change in Co{sub 2}Cr(Ga,Si) shape memory alloys

In situ X-ray diffraction (XRD) measurements and compression tests were performed on Co{sub 2}Cr(Ga,Si) shape memory alloys. The reentrant martensitic transformation behavior was directly observed during the in situ XRD measurements. The high-temperature parent phase and low-temperature reentrant parent phase were found to have a continuous temperature dependence of lattice parameter, therefore suggesting that they are the same phase in nature. Moreover, compression tests were performed on a parent-phase single crystal sample; an evolution from normal to inverse temperature dependence of critical stress for martensitic transformation was directly observed. Based on the Clausius-Clapeyron analysis, a sign reversal of entropy change can be expected on the same alloy.

71 CLASSICAL AND QUANTUM MECHANICS, GENERAL PHYSIC↗
DOE OSTI2018

Advancing Core Safety of Gen IV and Gen IV + Reactors by Encompassing High-Temperature Resistant Materials - 18673

The paper focuses on the development of materials for Gen IV/IV+ reactor core. It discusses the advancement of materials studied and their application in different components of the reactor core and other auxiliary components which will help in the development of future generation reactors. The paper summarizes the material study showing the characteristic behavior of different materials (coated with FeB and FeB{sub 2}), towards irradiation at near high temperatures and high energy neutron flux condition. The project includes different materials which are coated on the boundaries with varied thickness of FeB and FeB{sub 2}. The samples included Carbon steel, Stainless steel 310, Stainless steel 316, Inconel 718. All above-mentioned samples were received by Prof. J. Szpunar, through an industry with coatings of FeB and FeB{sub 2} with varied thickness along with a bare sample of each material. The samples were irradiated at the University of Saskatchewan reactor, with fast neutron flux of 1.1x10{sup 11} n.cm{sup -2}.sec{sup -1}. I worked on all the samples but the paper particularly focuses on, two carbon steel samples results, received so far. The methodology for the project been followed for all the samples is as follow: 1. Received samples were first polished. 2. Vickers Hardness Test. 3. Mirror polished. 4. Etched with the appropriate etchant for the material. 5. Microscopic study of the etched surface. 6. SEM imaging. 7. Sent for irradiation. 8. The same set of material testing done after irradiation, with an EBSD run on the boundary and main surface. The two Carbon Steel samples (sample 21 and 19) analyzed, were irradiated for 14 hrs. Sample 21 was a bare sample and sample 19 had a coating of FeB, FeB{sub 2} with a ∼0.0010'' thickness. The methodology was followed for material testing before and after the irradiation. The advantage of FeB and FeB{sub 2} coatings are: 1. Higher hardness - 10 times (FeB-1775 and FeB{sub 2}-1450), 2. High-stress capacity, 3. Lower abrasion, 4. Low corrosion. Through the test results obtained before and after the irradiation, I was able to get a view of coating damage at the boundaries of sample 19. The bare sample don't show any difference after irradiation but the coated sample do show cracks in the FeB layer. Which can be seen in the SEM images of sample 19. The hardness results are promising, as hardness didn't change significantly. The hardness test was done on the substrate as the coating was significantly narrow to perform the test. Though the hardness test on coatings was performed by the possessor company which show hardness higher by a factor of 10 when compared to uncoated surfaces. The XRD results, reveal irradiation effect on the crystal lattice, making it deformed, which though is usual during irradiation. The overall analysis along with EBSD done on the two samples are favorable and promising. Though it still needs to be cleared out, whether the cracks on the coating were due to irradiation or due to etching after the samples were irradiated.

22 GENERAL STUDIES OF NUCLEAR REACTORS↗
DOE OSTI2024

The use of idealised experiments in testing a new convective parametrization: Performance of CoMorph-A

CoMorph is a new mass-flux convection parametrization under development at the Met Office designed for use within the Unified Model and its successor model, LFRic. Use of a three-dimensional idealised model enables controlled tests of the performance of the scheme across different regimes. This includes the interaction between the physical parametrizations and the resolved dynamics, allowing study of the emergent organisation of convection on the resolved scale. A selection of well-known cases is revisited here, with the purpose of documenting the extent to which CoMorph captures a range of important, but challenging, behaviour such as the diurnal cycle and sensitivity to tropospheric moisture. Simulations using CoMorph-A, a new physics package, that has been demonstrated to perform well at numerical weather prediction (NWP) and climate scales, are compared against the current global atmosphere configuration and high-resolution results. In addition to an entirely new convection scheme, the package of changes includes significant changes to the cloud, microphysics, and boundary-layer parametrizations. Recognising that CoMorph-A is the first version of a scheme that will continue to be substantially developed and to obtain good performance, compromises in tuning have had to be made. These idealised tests therefore show what works well in this configuration, and what areas will require further work. As such, it is quite a demanding testbed and could be viewed as some of the equipment required for a “convective playground”.

54 ENVIRONMENTAL SCIENCES↗
DOE OSTI2020

Heat Transfer Coefficients of Additively Manufactured Tubes with Internal Pin Fins for Supercritical Carbon Dioxide Cycle Recuperators

This paper describes the measurement of convective heat transfer coefficients and friction factors for sCO 2 flowing in additively manufactured tubes with internal pin fins at the US DOE’s National Energy Technology Laboratory in Morgantown, WV. The measurement procedures were validated by conducting benchmark tests with smooth stainless-steel tube and comparing the results with published correlations for Nusselt number (Nu) and friction factor. Over Reynolds numbers (ReD) ranging from 5 × 10 4 to 2.5 × 10 5 , measured Nu was within 5% of the Dittus-Boelter correlation and measured friction factors were within 5% of the McAdams correlation for smooth tube flow. The candidate pin fin patterned pipes were additively manufactured (AM) at the Oak Ridge National Laboratory. The pins were circular or elliptical in cross-section and were printed at a 30⁰ angle relative to the inner wall (to meet AM constraints). The pin arrangement was helical to promote enhanced heat transfer due to swirl flow. Pin length to diameter aspect ratio was 1.33, 2, and 8, while the pin diameter to tube diameter ratio was 0.188, 0.125, and 0.063. Tests were performed for ReD varying from 6.9 × 10 4 to 2.2 × 10 5 and at conditions equivalent to the low pressure (LP) outlet (8.69 MPa, 361 K) and the high pressure (HP) inlet (20.7 MPa, 350 K) of the low temperature recuperator (LTR) in an indirect sCO 2 cycle. The Wilson plot technique was utilized to measure the bulk heat transfer coefficients. For the best performing design (tube A, pin length to tube diameter ratio: 1.33, pin diameter to tube diameter ratio: 0.19), the local heat transfer coefficient increased by 136% relative to the Dittus-Boelter correlation at the LTR low pressure outlet and 194% at the LTR high pressure inlet. These correspond to a 282% and a 271% increase in the product of the heat transfer coefficient and surface area (adjusted for fin efficiency) product, respectively. Large pressure drops across the test articles were observed. For Tube Design A, the average friction factor, across the range of ReD considered, was significantly larger than the McAdams correlation at both the LTR LP outlet and the LTR HP inlet. A thermal performance factor was utilized to express the ratio of material required to build a finned heat exchanger relative to a finless heat exchanger with the same heat duty and pumping power. Tube Design A was estimated to decrease the required heat exchanger material by 13%.

Searle, Matthew↗
DOE OSTI2013

Comparison of Bacillus atrophaeus spore viability following exposure to detonation of C4 and to deflagration of halogen-containing thermites

Energetic materials are being considered for the neutralization of spore-forming bacteria. In this study, the neutralization effects of a monomolecular explosive were compared to the effects of halogen-containing thermites. Bacillus atrophaeus spores were exposed to the post-detonation environment of a 100 g charge of the military explosive C-4 at a range of 50 cm. These tests were performed in the thermodynamically closed environment of a 506-l barometric calorimeter. Associated temperatures were calculated using a thermodynamic model informed by calculations with the Cheetah thermochemical code. Temperatures in the range of 2300–2800 K were calculated to persist for nearly the full 4 ms pressure observation time. After the detonation event, spores were characterized using optical microscopy and the number of viable spores was assessed. Results showed live spore survival rates in the range of 0.01%–1%. For the thermite tests, a similar, smaller-scale configuration was employed that examined the spore neutralization effects of two thermites: aluminum with iodine pentoxide and aluminum with potassium chlorate. Only the former mixture resulted in spore neutralization. These results indicate that the detonation environment produced by an explosive with no chemical biocides may provide effective spore neutralization similar to a deflagrating thermite containing iodine.

36 MATERIALS SCIENCE↗
DOE OSTI2019

Experimental Investigation of Forced Convection and Natural Circulation Cooling of a VHTR Core under Normal Operation and Accident Scenarios

This NEUP project #15-8205 entitled “Experimental Investigation of Forced Convection and Natural Circulation Cooling of a VHTR Core under Normal Operation and Accident Scenarios”, has investigated important phenomena in the safety of Very High Temperature Reactors (VHTRs) using the experimental facilities at City College of New York (CCNY) and Kansas State University (KSU), in collaboration with the Idaho State University (ISU) and Idaho National Laboratory (INL). The main objectives of this project were to investigate the forced convection and bypass flow phenomena, natural circulation flow and heat transfer, and graphite oxidation due to air ingress which could occur in a Very High Temperature Reactor (VHTR) with a prismatic core. High pressure/high temperature experiments have been conducted to obtain data that could be used for validation of VHTR design and safety analysis codes. The focus of these experiments was on the generation of benchmark data for design and off-design heat transfer for forced and natural circulation in a VHTR core. This work has built on the previous NEUP project #11-3218 which investigated forced convection and flow laminarization phenomena in a prismatic core of a VHTR and natural circulation of a pure gas under Pressurized Conduction Cooldown (PCC) and Depressurized Conduction Cooldown (DCC) conditions. Under each Task, extensive literature reviews on natural circulation, bypass flow, air ingress and graphite oxidation phenomena were conducted. In Task 1, scaling analyses were conducted by Idaho State University followed by design and construction of experimental facilities needed to conduct both bypass flow and natural circulation experiments at CCNY. Natural circulation experiments were conducted in Task 2 to investigate the air ingress phenomena, and bypass flow phenomena in Task 3, both at CCNY. In Task 4, radiation heat transfer and graphite oxidation tests were performed at Kansas State University. The experimental data were then analyzed to obtain quantitative results on natural circulation of pure gases and gas mixtures under DCC conditions, bypass flow rates, radiation heat transfer and graphite oxidation. In addition, CFD and Direct Numerical Simulations were conducted by INL and CCNY to investigate the flow laminarization phenomenon in strongly heated gas flows. The scaling analyses have shown that the key nondimensional numbers and parameters all have acceptable distortion levels principally because the CCNY facility’s test sections have representative cooling channel dimensions and are using either helium or a scalable gas such as nitrogen at representative state conditions. The natural circulation experiments involving helium and nitrogen gas mixtures at CCNY have elucidated the effect of nitrogen (simulating air) ingress into a lower plenum on the onset of natural circulation, mass flow rates and heat transfer coefficients under different power input levels in the riser section. Also, the transport of nitrogen from the lower plenum to upper plenum due to natural circulation was quantified for the first time. Nusselt number correlations for the heat transfer coefficient under natural circulation as a function of Reynolds and Prandtl numbers was also developed. The experiments at KSU revealed that prior to the onset of natural circulationin a VHTR core. This work has built on the previous NEUP project #11-3218 which investigated forced convection and flow laminarization phenomena in a prismatic core of a VHTR and natural circulation of a pure gas under Pressurized Conduction Cooldown (PCC) and Depressurized Conduction Cooldown (DCC) conditions. Under each Task, extensive literature reviews on natural circulation, bypass flow, air ingress and graphite oxidation phenomena were conducted. In Task 1, scaling analyses were conducted by Idaho State University followed by design and construction of experimental facilities needed to conduct both bypass flow and natural circulation experiments at CCNY. Natural circulation experiments were conducted in Task 2 to investigate the air ingress phenomena, and bypass flow phenomena in Task 3, both at CCNY. In Task 4, radiation heat transfer and graphite oxidation tests were performed at Kansas State University. The experimental data were then analyzed to obtain quantitative results on natural circulation of pure gases and gas mixtures under DCC conditions, bypass flow rates, radiation heat transfer and graphite oxidation. In addition, CFD and Direct Numerical Simulations were conducted by INL and CCNY to investigate the flow laminarization phenomenon in strongly heated gas flows. The scaling analyses have shown that the key nondimensional numbers and parameters all have acceptable distortion levels principally because the CCNY facility’s test sections have representative cooling channel dimensions and are using either helium or a scalable gas such as nitrogen at representative state conditions.The natural circulation experiments involving helium and nitrogen gas mixtures at CCNY have elucidated the effect of nitrogen (simulating air) ingress into a lower plenum on the onset of natural circulation, mass flow rates and heat transfer coefficients under different power input levels in the riser section. Also, the transport of nitrogen from the lower plenum to upper plenum due to natural circulation was quantified for the first time. Nusselt number correlations for the heat transfer coefficient under natural circulation as a function of Reynolds and Prandtl numbers was also developed. The experiments at KSU revealed that prior to the onset of natural circulation(ONC), molecular diffusion plays a significant role in air-ingress, however, at higher temperatures convection currents may be influencing air ingress and in-turn ONC times. Bypass flow experiments faced difficulties in the measurement of gas velocity in the main channel due to the failure of a high temperature Hot Wire Anemometer probe, so an energy balance method was instead employed to estimate the flow distribution between the main and bypass flow channels. In the graphite oxidation experiments conducted at KSU, oxidation was found to increase the thermal diffusivity of nuclear grade graphite. This change is believed to be driven by oxidation decreasing graphite sample density rather than raising the thermal conductivity. Oxidation was also shown to greatly alter graphite emissivity. If large amounts of impurities have built up within the graphite over time and have significantly increased its effective ash content, then air ingress is likely to severely inhibit the radiative heat transfer abilities of the graphite due to the formation of low emissivity, ash layers on its surface. However, if the purity of the graphite at the time of the air ingress is still close to that of its virgin specifications, the oxidation induced roughening of the graphite’s outer surface would have the effect of slightly raising its emissivity. The flow laminarization phenomenon was investigated by INL by examining the results of Direct Numerical Simulations of previous experiments, and by CCNY conducting its own DNS simulations using DOE’s Nek5000 code

21 SPECIFIC NUCLEAR REACTORS AND ASSOCIATED PLANTS↗
DOE OSTI2019

Aftertreatment protocols for catalyst characterization and performance evaluation: low-temperature oxidation, storage, three-way, and NH3-SCR catalyst test protocols

A set of standardized and realistic aftertreatment catalyst test protocols have been developed by the Advanced Combustion and Emission Control Technical Team in support of the U.S.DRIVE Partnership. The protocols are intended to accelerate the pace of aftertreatment catalyst innovation by enabling the accurate evaluation and comparison of aftertreatment catalyst performance data from various testing and research facilities to maximize the impact of discovery-phase research occurring across the nation. The protocols address a need identified by the Partnership’s industry partners for consistent and accurate metrics for aftertreatment catalyst evaluation and comparison. The protocols consist of a set of standardized requirements and test procedures that sufficiently capture the performance capability of a catalyst technology in a manner that is adaptable in various laboratories. The protocols provide a detailed description of the necessary reactor system, the steps for achieving a desired aged state of the catalyst, all necessary sample pretreatment to be performed prior to testing, and realistic test conditions for evaluating performance. This article details four low-temperature catalyst test protocols applicable to (1) oxidation catalysts, (2) passive storage (and release) catalysts, (3) three-way catalysts, and (4) NH3-SCR catalysts. The catalyst test protocol descriptions are presented in five (5) sections: protocol general guidelines and the four individual catalyst test protocol descriptions. The general guidelines plus the individual protocol description forms the complete low-temperature catalyst test protocol for the application.

Emission control, Three-way catalyst, oxidation, S↗
DOE OSTI2023

Thermopile Energy Harvesting for Subsurface Wellbore Sensors (Final Report)

Robust in situ power harvesting underlies all efforts to enable downhole autonomous sensors for real-time and long-term monitoring of CO 2 plume movement and permeance, wellbore health, and induced seismicity. This project evaluated the potential use of downhole thermopile arrays, known as thermoelectric generators (TEGs), as power sources to charge sensors for in situ real-time, long-term data capture and transmission. Real-time downhole monitoring will enable “Big Data” techniques and machine learning, using massive amounts of continuous data from embedded sensors, to quantify short- and long-term stability and safety of enhanced oil recovery and/or commercial-scale geologic CO 2 storage. This project evaluated possible placement of the TEGs at two different wellbore locations: on the outside of the casing; or on the production tubing. TEGs convert heat flux to electrical power, and in the borehole environment, would convert heat flux into or out of the borehole into power for downhole sensors. Such heat flux would be driven by pumping of cold or hot fluids into the borehole—for instance, injecting supercritical CO 2 —creating a thermal pulse that could power the downhole sensors. Hence, wireless power generation could be accomplished with in situ TEG energy harvesting. This final report summarizes the project’s efforts that accomplished the creation of a fully operational thermopile field unit, including selection of materials, laboratory benchtop experiments and thermal-hydrologic modeling for design and optimization of the field-scale power generation test unit. Finally, the report describes the field unit that has been built and presents results of performance and survivability testing. The performance and survivability testing evaluated the following: 1) downhole power generation in response to a thermal gradient produced by pumping a heated fluid down a borehole and through the field unit; and 2) component survivability and operation at elevated temperature and pressure conditions representative of field conditions. The performance and survivability testing show that TEG arrays are viable for generating ample energy to power downhole sensors, although it is important to note that developing or connecting to sensors was beyond the scope of this project. This project’s accomplishments thus traversed from a low Technical Readiness Level (TRL) on fundamental concepts of the application and modeling to TRL-5 via testing of the fully integrated field unit for power generation in relevant environments. A fully issued United States Patent covers the wellbore power harvesting technology and applications developed by this project.

47 OTHER INSTRUMENTATION↗
DOE OSTI2018

Probabilistic Look-ahead Contingency Analysis Integrated with GE EMS Tool

This report documents implementation of the smart sampling-based probabilistic look-ahead contingency analysis algorithm, the integration with General Electric (GE) Grid Solutions’ commercial energy management system (EMS) tool, and the case study results using real world data from the Bonneville Power Administration (BPA).The probabilistic look-ahead contingency analysis algorithm incorporates forecast errors of renewable energy and load into contingency analysis functions to enable a predictive capability with a more complete picture, revealing the potential violations that are not normally detected by traditional deterministic approaches. To test its performance under practical environments, the probabilistic look-ahead contingency analysis algorithm has been integrated with the dominant GE EMS tool as a proof-of-concept for a seamless integration. To meet the output format of GE EMS tool, an extreme value distribution (EVD) algorithm is newly adapted to analyze the GE EMS’s violation-only output. Real world data from BPA are used to test its performance, and the results clearly show the effectiveness of the developed algorithm and improved situational awareness. This effort is an example of successful technology transition and cooperation under a real-world environment because it is a joint effort from department of energy, a national laboratory, a commercial vendor, and a large utility.

24 POWER TRANSMISSION AND DISTRIBUTION↗
DOE OSTI2019

Reverse Initiation of the Reynolds RP-87 Detonator Resulting from Off-Normal Functioning of the Ultrafast Closure Valve System

A series of tests were executed to ensure complete UCV high explosive material consumption in the case of a system anomaly occurring — specifically a firing event where one or more RP-87 detonators do not function as a result of an arming and firing system problem or some other circumstance where a detonator does not function even though a firing signal is received at the bridgewire. A simplified linear array was utilized with 5 detonators per test firing only one detonator and maintaining the critical as-designed UCV dimensions and HE mass-to-volume ratios which can affect sympathetic initiation behavior. Tests were performed using both KTech Corporation's stated detonator gap of 0.060" as well as larger gaps to determine safety margin. The detonator's explosive contents were completely consumed in all cases where the gap was maintained within stated specifications. Only extreme gap conditions (0.30") indicated remaining explosive material. The mechanism by which the material is reacted does change with increasing gap however, transferring to a deflagration at larger gaps. All tests were performed at SNL/NM site 9930 in April 2013.

45 MILITARY TECHNOLOGY, WEAPONRY, AND NATIONAL DEF↗
DOE OSTI2018

An all-diamond X-ray position and flux monitor using nitrogen-incorporated ultra-nanocrystalline diamond contacts

Diamond X-ray detectors with conducting nitrogen-incorporated ultra-nanocrystalline diamond (N-UNCD) films as electrodes were fabricated to measure X-ray beam flux and position. Structural characterization and functionality tests were performed for these devices. The N-UNCD films grown on unseeded diamond substrates were compared with N-UNCD films grown on a seeded silicon substrate. Here, the feasibility of the N-UNCD films acting as electrodes for X-ray detectors was confirmed by the stable performance in a monochromatic X-ray beam. The fabrication process is able to change the surface status which may influence the signal uniformity under low bias, but this effect can be neglected under full collection bias.

43 PARTICLE ACCELERATORS↗
DOE OSTI2014

SU-E-J-213: Imaging and Treatment Isocenter Verification of a Gantry Mounted Proton Therapy System

Purpose: The Mevion proton therapy machine is the first to feature a gantry mounted sychro-cyclotron. In addition, the system utilizes a 6D motion couch and kV imaging for precise proton therapy. To quantify coincidence between these systems, isocentricity tests were performed based on kV imaging alignment using radiochromic film. Methods: The 100 ton gantry and 6D robotic couch can rotate 190° around isocenter to provide necessary beam angles for treatment. The kV sources and detector panels are deployed as needed to acquire orthogonal portals. Gantry and couch mechanical isocenter were tested using star-shots and radiochromic-film (RCF). Using kV imaging, the star-shot phantom was aligned to an embedded fiducial and the isocenter was marked on RCF with a pinprick. The couch and gantry stars were performed by irradiating films at every 45° and 30°, respectively. A proton beam with a range and modulation-width of 18 cm was used. A Winston-Lutz test was also performed at the same gantry and couch rotations using a custom jig holding RCF and a tungsten ball placed at isocenter. A 2 cm diameter circular aperture was used for the irradiation. Results: The couch star-shot indicated a minimum tangent circle of 0.6 mm, with a 0.9 mm offset from the manually marked isocenter. The gantry star-shot showed a 0.6 mm minimum tangent circle with a 0.5 mm offset from the pinprick. The Winston Lutz test performed for gantry rotation showed a maximum deviation from center of 0.5 mm. Conclusion: Based on star-shots and Winston-Lutz tests, the proton gantry and 6D couch isocentricity are within 1 mm. In this study, we have shown that the methods commonly utilized for Linac characterization can be applied to proton therapy. This revolutionary proton therapy system possesses excellent agreement between the mechanical and radiation isocenter, providing highly precise treatment.

07 ISOTOPE AND RADIATION SOURCES↗
DOE OSTI2026

Thermal Performance of Spandrel Assemblies in Glazed Wall Systems: Laboratory Test Design – Challenges and Test Results

Accurate thermal performance calculation procedures for opaque spandrel areas in curtain wall and window wall systems are essential for rating systems when comparing spandrel systems. However, there is a lack of consensus in thermal modeling needed for accurately characterizing heat transfer through spandrel assemblies due to the complex arrangement of materials and structural components. Several studies indicate that conventional 2D thermal simulations may overestimate R-values by 30% compared to physical testing and 3D simulations. Detailed simulations and well-curated laboratory test data are necessary to build confidence in simulation models, which will later be used to develop correlations to improve widely used conventional 2D thermal simulations. This study aims to experimentally test heat transfer through various spandrel assemblies to validate 3D simulation models. Also, the challenges of conducting a thorough testing design along with the solutions would be documented. The team developed a design for testing spandrel assemblies, making appropriate modifications to the existing heat, air, and moisture (HAM) chamber to accommodate the testing needs. Two moveable baffles were designed and fabricated to guide airflow direction parallel to the test article surface. The data acquisition capabilities in the chamber were upgraded to add more than two hundred sensors to the climate and indoor side of the chamber. The goal is to provide a quality dataset for validating complex 3D modeling simulations, which will be used to develop improved thermal simulation techniques that more accurately represent the thermal behavior of spandrel assemblies and their integration within the building envelope. This paper will summarize the results for the boundary conditions of the testing and the temperature variation across different locations of the spandrel assemblies.

Kunwar, Niraj [ORNL] (ORCID:0000000263457652)↗
DOE OSTI2012

Revisions to the SRCC Rating Process for Solar Water Heaters: Preprint

In the United States, annual performance ratings for solar water heaters are computed with component-based simulation models driven by typical meteorological year weather and specified water draw. Changes in the process are being implemented to enhance credibility through increased transparency and accuracy. Changes to the process include using a graphical rather than text-based model-buildingtool, performing analytical tests on all components and systems, checking energy balances on every component, loop, and system at every time step, comparing the results to detect outliers and potential errors, and documenting the modeling process in detail. Examples of changes in ratings are shown, along with analytical and comparative testing results.

14 SOLAR ENERGY↗