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Search indexed NASA NTRS and DOE OSTI research on propulsion, heat transfer, battery materials and energy systems. Follow report and document links to the original sources.

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At least 1,531 records · Page 85
All sourcesNASA NTRSDOE OSTI
DOE OSTI2022

Optimising the geospatial configuration of a future lithium ion battery recycling industry in the transition to electric vehicles and a circular economy

Rapid electrification of the transport system will generate substantial volumes of Lithium-ion-battery (LiB) waste as batteries reach their end-of-life. Much attention focuses on the recycling processes, neglecting a broader systemic view that considers the concentration of the costs and impacts associated with logistics and transportation. This paper provides an economic, environmental and geospatial analysis of a future LiB recycling industry in the UK. Hitherto, state-of-the-art assessment methods have evaluated life cycle impacts and costs but have not considered the geographical layer of the problem. This paper develops a GSC derived supply chain model for the UK electric vehicle and end-of-life vehicle battery industry. Considering both pyrometallurgical and hydrometallurgical recycling technologies, the optimisation process takes into account anticipated EV volumes, and, based on anticipated near-term technological evolution of LiBs, the evolution of the mix of battery cathodes in production, and presents a number of scenarios to show where LiB recycling facilities should ideally be geographically located. An economic and environmental assessment based on a customised EverBatt model is provided.

25 ENERGY STORAGE↗
DOE OSTI2019

Systems Analysis for PET and Olefin Polymers in a Circular Economy

Polyethylene terephthalate (PET #1) and polyolefin plastics such polyethylene (HDPE #2, LDPE #4) and polypropylene (PP #5) are major products from the chemical industry, and they comprise a significant fraction of municipal solid waste that ends up in landfills or as litter and marine debris. The reuse of these polymeric materials can be optimized through systems analysis with a view on materials flow analysis, techno-economics, environmental life cycle assessment, and consequential societal impacts. This contribution will present the overall research approach for this exploratory project within the DOE- and industry-funded REMADE Institute and end with a proposed systems analysis framework.

37 INORGANIC, ORGANIC, PHYSICAL, AND ANALYTICAL CH↗
DOE OSTI2025

Toward a sustainable circular economy of multilayer plastic films: Life cycle and techno-economic assessment with a focus on end-of-life treatment and multiple recovery cycles

This study presents a life cycle assessment (LCA) and techno-economic analysis (TEA) of end-of-life technologies for treating polyethylene–polyamide barrier film waste, focusing on quality degradation across recovery cycles. Novel treatment methods are experimentally validated, while others are drawn from literature and industry consultations. A displacement approach, assuming no quality loss, is first applied. Results show that solvent-based recycling via the solvent-targeted recovery and precipitation (STRAP) process outperforms alternatives across environmental indicators, reducing global warming potential (GWP) by 40% compared to landfilling. Incineration performs worst in most categories, particularly eutrophication (80% higher than landfilling), due to nitrogen emissions. Experimentally validated downcycling (pelletizing) proves more economically viable. The assumption of infinite recoverability is overly optimistic. To address this, we propose a mathematical framework accounting for a finite number of recovery cycles. This refined model shows reduced GWP and cost savings for solvent recovery, making its benefits less pronounced than initially estimated. Sensitivity and uncertainty analyses reveal strong dependence on recovered material quality and solvent recovery efficiency, underscoring the need for optimized process design. Finally, hotspot analysis identifies greenhouse gas emissions from the polyamide supply chain as the dominant GWP contributor. In conclusion, the results underscore potential trade-offs across pathways and show that solvent-based recovery’s sustainability depends heavily on process conditions.

36 MATERIALS SCIENCE↗
DOE OSTI2015

Circular Dichroism in Off-Resonantly Coupled Plasmonic Nanosystems

Chiral plasmonic systems have been observed to exhibit large chiroptical responses, much larger than those found in molecular or solid state systems. Here, we investigate the role of resonant coupling in such systems and whether the formation of collective plasmonic modes in a chiral assembly of metallic nanostructures is a necessary condition for chiroptical response. We show in experiment and simulation that off-resonant coupling between spectrally detuned nanostructures arranged with structural chirality leads to a clear but weak chiroptical response. We interpret our results in the framework of scattering between the individual constituents that in turn leads to a chiroptical farfield response. We envision that our results will allow further tuning and manipulation of chiroptical responses in plasmonic systems for tailored chiral light matter interaction.

37 INORGANIC, ORGANIC, PHYSICAL, AND ANALYTICAL CH↗
DOE OSTI2023

Catalytic pyrolysis as a platform technology for supporting the circular carbon economy

Catalytic pyrolysis, a process that combines pyrolysis and vapour-phase catalytic upgrading, is a versatile technology platform capable of direct liquefaction of biomass and waste plastic into intermediates that can enable the decarbonized production of chemicals and/or transportation fuels. Recently, catalytic pyrolysis has attracted substantial research and commercialization attention, with over 15,000 journal articles and patents published in the past decade alone. Here, in this Perspective, we chart a path towards commercial-scale catalytic pyrolysis of waste plastic and biomass by identifying key short-term and long-term technological barriers. Within the proposed development roadmap addressing these barriers, catalytic pyrolysis can move from the demonstration scale to integrated biorefinery networks producing fuels and plastics precursors at a scale of between 0.1 and 1 billion tonnes of carbon per year.

09 BIOMASS FUELS↗
DOE OSTI2014

Direct observation of temperature dependent magnetic domain structure of the multiferroic La{sub 0.66}Sr{sub 0.34}MnO{sub 3}/BiFeO{sub 3} bilayer system by x-ray linear dichroism- and x-ray magnetic circular dichroism-photoemission electron microscopy

Low-thickness La{sub 0.66}Sr{sub 0.34}MnO{sub 3} (LSMO)/BiFeO{sub 3} (BFO) thin film samples deposited on SrTiO{sub 3} were imaged by high resolution x-ray microscopy at different temperatures. The ultra-thin thickness of the top layer allows to image both the ferromagnetic domain structure of LSMO and the multiferroic domain structure of the buried BFO layer, opening a path to a direct observation of coupling at the interface on a microscopic level. By comparing the domain size and structure of the BFO and LSMO, we observed that, in contrast to LSMO single layers, LSMO/BFO multilayers show a strong temperature dependence of the ferromagnetic domain structure of the LSMO. Particularly, at 40 K, a similar domain size for BFO and LSMO is observed. This indicates a persistence of exchange coupling on the microscopic scale at a temperature, where the exchange bias as determined by magnetometer measurements is vanishing.

75 CONDENSED MATTER PHYSICS, SUPERCONDUCTIVITY AND↗
DOE OSTI2023

Complementary roles for mechanical and solvent-based recycling in low-carbon, circular polypropylene

Plastic recycling presents a vexing challenge. Mechanical recycling offers substantial greenhouse gas emissions savings relative to virgin plastic production but suffers from degraded aesthetic and mechanical properties. Polypropylene, one of the most widely used and lowest-cost plastics, features methyl pendants along the polymer backbone, rendering it particularly susceptible to declining properties, performance, and aesthetics across a succession of mechanical recycles. Advanced processes, such as solvent-assisted recycling, promise near-virgin quality outputs at a greater energy and emissions footprint. Mechanical and advanced recycling are often presented as competing options, but real-world plastic waste streams are likely to require preprocessing regardless of whether they are routed to an advanced process. This study quantifies the life-cycle greenhouse gas implications of multiple recycling strategies and proposes a system in which mechanical and solvent-assisted recycling can be leveraged together to boost recycling rates and satisfy demand for a wider range of product applications. Polypropylene can be recovered from mixed-plastic bales produced at material recovery facilities and processed through mechanical recycling, with a varying fraction sent for further upgrading via solvent-assisted recycling to produce material approved for food packaging and other higher-quality applications. The resulting mechanically recycled rigid polypropylene reduces life-cycle greenhouse gas emissions by 80% relative to the same quantity of virgin material, while the upgraded higher-quality material achieves GHG savings of 30%.

36 MATERIALS SCIENCE↗
DOE OSTI2023

Circular plastics technologies: pyrolysis of plastics to fuels and chemicals

Pyrolysis technologies are a staple in plastic chemical recycling because of the robustness to contamination and existing infrastructure. Pyrolysis is already considered to be a reasonably mature technology with numerous pilot plants operating to pyrolyze plastic waste into fuels and chemicals. Here this chapter will describe the pyrolysis process and important process parameters, the types of plastics that are suitable for pyrolysis recycling, the mechanism of pyrolytic degradation of various plastics, the products derived from different plastics, companies that have successfully scaled pyrolysis recycling, and recent innovations in the technology.

09 BIOMASS FUELS↗
DOE OSTI2023

Sustainable Manufacturing and the Circular Economy

The term "zero waste" can be somewhat misleading, as it implies an idealization of a concept that may never be achieved in real-world practice. According to Waste360 , "many in the solid waste industry think zero waste is an impossible goal. (Zero-waste advocates) believe just the opposite that a zero-waste approach makes the most economical and environmental sense...Most everyone agrees, however, that actually reaching the point where absolutely no waste is created is unlikely" (Leroux 2001). "Zero waste is a goal. It's completely unachievable...It's not about perfection; it's about making better choices" (Kellogg 2018). The immediate value of moving towards a zero-waste society is not immediately clear, but since the world we live in is finite in its resources, at what point does that value become evident? How do we broaden our value analysis to better incorporate the longer-term view? What are strategies that we can easily incorporate now that will significantly increase that longer term value and mitigate the impacts for future generations? This report considers these questions through a series of case studies from different parts of the U.S. manufacturing sector.

29 ENERGY PLANNING, POLICY, AND ECONOMY↗
DOE OSTI2026

MAT 331: Design of Additive Manufacturable Dual Curing Resin Systems Enabling Circular Composite

Additive Manufacturing (AM) is a low energy, low waste processing method for producing industry-relevant composite structures with extreme lightweighting potential. We propose a way to combine circularizable (recyclable at the end-of-life) thermosetting chemistry with AM-relevant curing speeds in highly filled composites. Our focus is transforming our recyclable thermoset (PECAN) into a platform with AM-relevant curing speeds while initiated at room temperature.

37 INORGANIC, ORGANIC, PHYSICAL, AND ANALYTICAL CH↗
NASA NTRS1964

Tables for Supersonic Flow Around Right Circular Cones at Small Angle of Attack

The solution of supersonic flow fields by the method of characteristics requires that starting conditions be known. Ferri, in reference 1, developed a method-of-characteristics solution for axially symmetric bodies of revolution at small angles of attack. With computing machinery that is now available, this has become a feasible method for computing the aerodynamic characteristics of bodies near zero angle of attack. For sharp-nosed bodies of revolution, the required starting line may be obtained by computing the flow field about a cone at a small angle of attack. This calculation is readily performed using Stone's theory in reference 2. Some solutions of this theory are available in reference 3. However, the manner in which these results are presented, namely in a wind-fixed coordinate system, makes their use somewhat cumbersome. Additionally, as pointed out in reference 4, the flow component perpendicular to the meridian planes was computed incorrectly. The results contained herein have been computed in the same basic manner as those of reference 3 with the correct velocity normal to the meridian planes. Also, all results have been transferred into the body-fixed coordinate system. Therefore, the values tabulated herein may be used, in conjunction with the respective zero-angle-of-attack results of reference 5, as starting conditions for the method-of-characteristics solution of the flow field about axially symmetric bodies of revolution at small angles of attack. As in the zero-angle-of-attack case (ref. 5) the present results have been computed using the ideal gas value of 1.4 for the ratio of the specific heats of air. Solutions are given for cone angles from 2.5 deg to 30 deg in increments of 2.5 deg. For each cone angle, results were computed for a constant series of free-stream Mach numbers from 1.5 to 20. In addition, a solution was computed which yielded the minimum free-stream Mach number for a completely supersonic conical flow field. For cone angles of 27.5 deg and 30 deg, this minimum free-stream Mach number was above 1.5. Consequently, solutions at this Mach number were not computed for these two cone angles.

SUPERSONIC FLOW↗