DOE OSTI2013
On June 28, 2012, CH2M HILL Plateau Remediation Company (CHPRC) completed the construction and acceptance testing for a new 2,500 gallon-per-minute (gpm) pump-and-treat (P and T) system in the 200 West Area of the Hanford Site in Washington State. This system is designed to remove Tc-99, carbon tetrachloride, trichloroethene (TCE), nitrate, and total and hexavalent chromium from groundwater using ion exchange, anoxic and aerobic bioreactors, and air stripping. The system will eventually remove uranium from groundwater using ion exchange as well. The startup of the P and T system is important because it will ensure that contaminants from the 200 West Area never reach the Columbia River. When fully operational, the 200 West P and T will include approximately 23 extraction wells and 21 injection wells. The extraction wells are 8 inches in diameter, are completed with well screens 100 feet or more in length, and are distributed throughout the central portion of the 5-square-mile carbon tetrachloride plume. The injection wells are also 8 inches in diameter and are installed up-gradient of the plumes to recharge the aquifer and down-gradient of the plumes for flow-path control. Groundwater in the 200 West Area is approximately 250 feet below ground surface, and the aquifer is 200 feet or more in thickness. All of the contaminants (except nitrate) are found within the perimeter of the carbon tetrachloride plume and occur at various depths throughout the aquifer. The 200 West P and T consists of two separate buildings to conduct groundwater treatment. The RAD building contains an ion exchange system to remove Tc-99 from groundwater at a maximum flow rate of 600 gpm. The RAD building only accepts water from those extraction wells showing elevated Tc-99 concentrations. Groundwater initially fills an influent tank, is then pumped through particulate filters (to remove suspended materials), and then passes through two parallel treatment trains containing Purolite{sup R} A530E resin (which has been proven effective in removing Tc-99). The water is then transferred to the biological treatment building for further treatment. When the lead vessel in each of the two treatment trains becomes fully loaded with Tc-99, the Purolite A530E resin is transferred to a separate tank where it is heated to 160 deg. F to remove volatile organics prior to disposal at the Environmental Restoration Disposal Facility. The biological treatment building has a maximum flow capacity of 2,500 gpm. Groundwater from the nonradiological extraction wells and treated groundwater from the RAD building are initially pumped into an equalization tank and then into two parallel fluidized bed reactors (FBRs). The FBRs contain granulated activated carbon in suspension for microbes to populate, a carbon-based food source for the microbes to eat (e.g., MicroCg{sup TM}, molasses, or sodium lactate), and nitrate for the microbes to breathe (represents 'anoxic' conditions that contain little or no dissolved oxygen). The FBRs are maintained at a temperature between 55 deg. F and 90 deg. F, and at a pH between 6.5 and 6.8, to maximize microbial growth. The FBRs break down the nitrate, reduce the hexavalent chromium to trivalent chromium, and break down a good portion of the carbon tetrachloride and TCE. From the FBRs, groundwater is pumped through a carbon separation tank, then through a splitter box that divides the water evenly between four membrane bioreactors (MBRs) that further break down the contaminants. The MBRs have aeration capacity to provide sufficient oxygen for maintaining the aerobic biological process. The MBRs use submerged membranes for filtration. Vertically strung fibers are found in the membrane zone where a vacuum draws water through tiny pores in the fibers. The liquid is then pumped to air strippers to remove any volatile organics that have passed through the bioreactors. Solids from the MBRs are pumped to rotary drum thickeners and centrifuges for dewatering prior to lime being added to kill the bacteria and control odor. The conditioned sludge is then disposed at the Environmental Restoration Disposal Facility. The final treated water is then pumped to the injection well field. The 200 West P and T is a Leadership in Energy and Environmental Design (LEED) gold-certified facility that has an expected 70% energy cost savings over the lifetime of the plant. Fifty percent of the steel used in construction was recycled, 420 tons of recycled concrete were used, and over 75% of construction waste was diverted from landfills. The plant is only staffed one shift per day, and it uses a call-out system if the plant goes down during off-shift hours. Initial sampling results have shown that the 200 West P and T is successfully reducing contaminant levels well below the cleanup levels specified in the Record of Decision, Hanford 200 Area 200-ZP-1 Superfund Site, Benton County, Washington [1]. CHPRC and the U.S. Department of Energy are continuing to look for ways to reduce operational costs, such as testing alternative resins for removing radionuclides and finding less expensive carbon substrate sources. The benefit to others is a LEED gold-certified, 2,500 gpm P and T system that may be used as a model for other complex sites. (authors)
12 MANAGEMENT OF RADIOACTIVE AND NON-RADIOACTIVE W↗