Engineering Papers⌕ Search

SEARCH · Engineering Papers

Results for “COMPRESSION STRENGTH”

Search indexed NASA NTRS and DOE OSTI research on propulsion, heat transfer, battery materials and energy systems. Follow report and document links to the original sources.

Quote a phrase for an exact phrase match. Source license links do not imply unrestricted reuse.

At least 1,531 records · Page 85

Fabrication and evaluation of brazed titanium-clad Borsic/aluminum compression panels

Processes for brazing Borsic/aluminum composite materials that eliminate diffusion of braze alloy constituents into the aluminum matrix developed. One brazing study led to the development of a hybrid composite which combines high strength Borsic/aluminum and ductile titanium to form a material identified as titanium clad Borsic/aluminum. The titanium foil provides the Borsic/aluminum with a durable outer surface and serves as a diffusion barrier which alleviates fiber and matrix degradation during brazing. Titanium clad Borsic/aluminum skin panels were joined to titanium clad Borsic/aluminum stringers by brazing and were tested in end compression at room and elevated temperatures. The data include failure strength, buckling strength, and the effects of brazing on the material properties. Predicted buckling loads are compared with experimental data.

Royster, D. M.↗

Fatigue and Fracture Behavior of Induction-Hardened and Superimposed Mechanically Post-treated Steel Surface Layers

This paper focuses on the effect of induction hardening and superimposed stroke peening, as mechanical post-treatment, on the fatigue and fracture behavior of gas engine 50CrMo4 steel crankshafts. Comprehensive analysis in regard to local microstructure, hardness and residual stress profile in depth is performed to examine the local characteristics of the investigated crankshafts and the representative notched round specimens. An evaluation of the equivalent von Mises residual stress condition in depth demonstrates an increase by over 70% of the average compressive residual stress state due to the superimposed stroke peening compared to the induction-hardened condition. Rotating bending fatigue tests reveal that the additional stroke-peening process elevates the high-cycle fatigue strength of the induction-hardened surface layer by 20%, which validates the beneficial effect of the enhanced compressive residual stress state. An extensive fracture surface analysis presents the position of crack initiation for each investigated manufacturing condition indicating that the failure origin preferably starts at the surface for higher load levels. On the contrary, the crack initiation shifts beneath the hardened layer in case of lower load levels leading to subsurface failure origin.

36 MATERIALS SCIENCE↗

An experimental documentation of pressure gradient and Reynolds number effects on compressible turbulent boundary layers

Attached supersonic turbulent boundary layers, with a wide range of adverse pressure gradient strengths, are investigated for Reynolds numbers from 11.7 x 1 million to 314 x 1 million. Surface pressure and surface shear measurements were obtained for six flow fields over the entire Reynolds number range. In addition, two flow fields - one with a moderate pressure gradient and the other with a severe pressure gradient - are thoroughly documented at a single Reynolds number. This experimental documentation includes both mean and fluctuating profiles throughout the flow field, and is sufficient to define the complete flow field, including the upstream undisturbed flow region.

Kussoy, M. I.↗

Strength, deformation, and the fcc–hcp phase transition in condensed Kr and Xe to the 100 GPa pressure range

The rare gas solids exhibit systematic differences in crystal structure, phase transition conditions, bond strength, and other physical properties. The physical properties of heavy rare gas solids krypton and xenon are modified by the martensitic phase transition from face-centered cubic to hexagonal close packed structure over a broad pressure range. Crystal structure, strength, and plastic deformation of krypton and xenon have been investigated at 300 K using compression in the diamond-anvil cell with synchrotron angle-dispersive x-ray diffraction and complementary ruby fluorescence spectroscopy for Xe. Stacking faults indicative of the fcc–hcp phase transition are observed at pressures at and above 1.23 ± 0.05 and 1.9 ± 0.6 GPa in Kr and Xe, respectively. The transition remains incomplete in both solids to pressures greater than 100 GPa. Strength determined from stress measurements in Pt and ruby standards at pressures up to 111 GPa and complemented by observations of strain and texture measurements obtained by x-ray diffraction in the radial geometry to 100 GPa indicates similar or higher strength than Ar at all conditions, with significant stiffening at 15–20 GPa. Radial diffraction data reveal the persistence of broad highly textured fcc diffraction lines to 101 GPa in Xe, suggesting that the axial measurements may underestimate the metastable persistence of the fcc phase due to biased sampling of hcp crystallites resulting from preferred crystallite orientation. Kr and Xe are compared with He, Ne, and Ar for a systematic understanding of physical properties and phase equilibria of rare gas solids.

Compressive stress↗

Investigation of nanostructured Al-10 wt.% Zr material prepared by ball milling for high temperature applications

Ground chips of as-cast Al-10 wt.% Zr alloy were subjected to mechanical alloying (MA) with 5 vol.% of nanodiamond addition in a high energy planetary ball-mill. The aim of this work was to investigate the microstructure, phase transformation and mechanical properties of the material both after MA and after subsequent annealing. Optical and transmission electron microscopes were used for morphological and microstructural analysis. The effect of milling time on powder microhardness, Al lattice parameter, lattice microstrain and crystallite size was determined. It was shown that mechanical alloying of as-cast Al-10wt.%Zr alloy during 20 h leads to a complete dissolution of the primary tetragonal Al{sub 3}Zr crystals in aluminum. At the same time, the powder microhardness increases to 370 HV. Metastable cubic Al{sub 3}Zr phase nanoparticles precipitate from the Al solution due to its decomposition after annealing, however, the Al solid solution remains supersaturated and nanocrystalline. Compression tests at room temperature and at 300 °C showed that the strength values of the hot-pressed samples reach 822 MPa and 344 MPa, respectively. - Highlights: •As-cast Al-10 wt.% Zr alloy was mechanically alloyed with 5 vol.% nanodiamond. •The primary tetragonal Al{sub 3}Zr crystals were completely dissolved in Al after 20 h. •Cubic Al{sub 3}Zr phase nanoparticles precipitated from Al solution after aging. •The aged bulk material showed a high strength at room and elevated temperatures.

36 MATERIALS SCIENCE↗

High-pressure synthesis and compressive behavior of tantalum nitrides

WC- and NaCl-type tantalum mononitrides and hexagonal Ta{sub 5}N{sub 6} were prepared at high pressure and temperature, and their compressive behaviors were examined using in situ high-pressure X-ray diffraction. Comparison of the formula volumes of the tantalum mononitrides indicated that the NaCl type was the densest phase. The P–V data showed that the WC-type structure had the highest bulk modulus value (K{sub 0} = 351(1) GPa). An analysis of the compression properties in terms of the crystallographic characteristics of the structures indicated that a prismatic polyhedral array with face-sharing connectivity was responsible for the incompressible nature of these tantalum nitrides.

75 CONDENSED MATTER PHYSICS, SUPERCONDUCTIVITY AND↗

Direct imaging of shock wave splitting in diamond at Mbar pressure

Understanding the behavior of matter at extreme pressures of the order of a megabar (Mbar) is essential to gain insight into various physical phenomena at macroscales—the formation of planets, young stars, and the cores of super-Earths, and at microscales—damage to ceramic materials and high-pressure plastic transformation and phase transitions in solids. Under dynamic compression of solids up to Mbar pressures, even a solid with high strength exhibits plastic properties, causing the induced shock wave to split in two: an elastic precursor and a plastic shock wave. This phenomenon is described by theoretical models based on indirect measurements of material response. The advent of x-ray free-electron lasers (XFELs) has made it possible to use their ultrashort pulses for direct observations of the propagation of shock waves in solid materials by the method of phase-contrast radiography. However, there is still a lack of comprehensive data for verification of theoretical models of different solids. Here, we present the results of an experiment in which the evolution of the coupled elastic–plastic wave structure in diamond was directly observed and studied with submicrometer spatial resolution, using the unique capabilities of the x-ray free-electron laser (XFEL). The direct measurements allowed, for the first time, the fitting and validation of the 2D failure model for diamond in the range of several Mbar. Our experimental approach opens new possibilities for the direct verification and construction of equations of state of matter in the ultra-high-stress range, which are relevant to solving a variety of problems in high-energy-density physics.

36 MATERIALS SCIENCE↗

Soil mechanics results of Luna 16 and Lunokhod 1: A preliminary report

The physical and mechanical properties of the lunar soil, as determined by Luna 16 and Lunokhod 1 experiments, are discussed. Data are included for interactions between vehicle wheels and the lunar soil, compressibility, resistance to penetration, and friction characteristics of the soil. The shear strength of the returned lunar soil for various bulk densities is also examined. Several potential spacecraft materials were tested in contact with lunar soil to determine their friction and wear characteristics.

Johnson, S. W.↗

Influence of temper condition on the nonlinear stress-strain behavior of boron-aluminum

The influence of temper condition on the tensile and compressive stress-strain behavior for six boron-aluminum laminates was investigated. In addition to monotonic tension and compression tests, tension-tension, compression-compression, and tension--compression tests were conducted to study the effects of cyclic loading. Tensile strength results are a function of the laminate configuration; unidirectional laminates were affected considerably more than other laminates with some strength values increasing and others decreasing.

Kennedy, J. M.↗

Failure prediction of thin beryllium sheets used in spacecraft structures

In an attempt to predict failure for cross-rolled beryllium sheet structures, high order macroscopic failure criteria are used. These require the knowledge of in-plane uniaxial and shear strengths. Test results are included for in-plane biaxial tension, uniaxial compression for two different material orientations, and shear. All beryllium specimens have the same chemical composition. In addition, all experimental work was performed in a controlled laboratory environment. Numerical simulation complements these tests. A brief bibliography supplements references listed in a previous report.

Roschke, Paul N.↗

Survivability characteristics of composite compression structure

Test and evaluation was performed to determine the compression residual capability of graphite reinforced composite panels following perforation by high-velocity fragments representative of combat threats. Assessments were made of the size of the ballistic damage, the effect of applied compression load at impact, damage growth during cyclic loading and residual static strength. Several fiber/matrix systems were investigated including high-strain fibers, tough epoxies, and APC-2 thermoplastic. Additionally, several laminate configurations were evaluated including hard and soft laminates and the incorporation of buffer strips and stitching for improved damage resistance of tolerance. Both panels (12 x 20-inches) and full scale box-beam components were tested to assure scalability of results. The evaluation generally showed small differences in the responses of the material systems tested. The soft laminate configurations with concentrated reinforcement exhibited the highest residual strength. Ballistic damage did not grow or increase in severity as a result of cyclic loading, and the effects of applied load at impact were not significant under the conditions tested.

Avery, John G.↗

Global heliospheric termination shock strength in the solar–interstellar interaction

A heliospheric termination shock (HTS) surrounds our Solar System at approximately 100 astronomical units from the Sun, where the expanding solar wind (SW) is compressed and heated before encountering the interstellar medium. HTS-accelerated particles govern the pressure balance with the interstellar medium, but little is known about the global properties of the HTS beyond in situ measurements from Voyager in only two directions of the sky. Here we fill this gap by extracting the HTS strength using particle-in-cell, test particle and magnetohydrodynamic simulations, constrained by Interstellar Boundary Explorer observations of energetic neutral atoms produced from HTS-accelerated particles. Our results reveal there is a higher compression near the poles during solar minimum compared with solar maximum due to the higher Mach number flow. North–south asymmetries arise from the disparate evolution of the polar coronal holes, while minimum compression near the flanks is probably due to SW slowing from mass loading over a greater distance to the HTS. The results imply a strong connection between the HTS strength and the SW and interstellar medium dynamics.

Astrophysical plasmas↗

Tension–Compression Asymmetry Improved by Cold Extrusion in Pure Magnesium

In this paper, cold extrusion was successfully used to fabricate the fine-grained pure Mg bar with average grain size of 2.5 μm. The microstructure, texture and mechanical properties were evaluated by electron backscattering diffraction and mechanical test. The results showed that the corresponding yield strengths for as-extruded fine-grained pure Mg were 130.8 MPa in tension and 125.6 MPa in compression, leading to a greatly improved yield asymmetry ratio. The improvement in tension–compression asymmetry is mainly due to grain refinement which favors the suppression of deformation twinning in compression and promotion of multi-deformation modes both in tension and compression at small strains.

36 MATERIALS SCIENCE↗

Extrusion‐Spheronization of Mock Energetic Materials

The primary method for producing plastic bonded explosive (PBX) granules, or “prills”, has remained relatively unchanged for 70 years despite the complex nature of the process. In this work, we demonstrate the feasibility of using an extrusion‐spheronization technique to produce prills for PBX applications. We begin by detailing an inert formulation with similar properties of PBXs and then demonstrate the extrusion‐spheronization processing of these materials. A study is then performed where the spheronization process time of the extruded materials is varied and the resultant prills are morphologically characterized. Further, these prills are then pressed into high‐density articles and subject to compression testing to elucidate trends in process, properties, and performance. It was found that, for our formulation (95 wt.% melamine/5 wt.% polymer binder) and process, a spheronization time of 60 s yielded relatively uniform particles that exhibited improved poured, tapped, and pressed densities. Mechanical strength did not have a strong trend with process time as all spheronized materials had similar peak compression stress at failure. After further optimization, extrusion‐spheronization may be a promising path for future PBX formulation.

extrusion spheronization↗

Improvement of Microstructure and Mechanical Properties of CoCrCuFeNi High-Entropy Alloys By V Addition

V element had positive effect in improving the strength of many alloys, so it was possible that V had potential to strengthen CoCrCuFeNi high-entropy alloys (HEAs) with face-centered cubic (FCC) crystal structure, which was relatively weak in strength and had outstanding ductility. In this paper, we studied the alloying effect of V on the phase evolution, microstructure and the mechanical properties of the (CoCrCuFeNi){sub 100−x}V{sub x} (x = 0-16, atomic ratio, hereafter in at.%) HEAs systematically. The results showed that V element had capacity to induce sigma phase precipitation. The volume fraction of sigma phase increased from 0 to 12%; the compressive yield stress of (CoCrCuFeNi){sub 100−x}V{sub x} HEAs increased from 300 to 613 MPa with V content increasing from 0 to 16% (atomic ratio, hereafter in at.%). However, the compression fracture strain decreased from 50 to 28%. V addition was beneficial in improving the strength of CoCrCuFeNi HEA, and the increase in sigma phase volume fraction was the key factor for the improvement of the (CoCrCuFeNi){sub 100−x}V{sub x} HEAs in yield stress.

36 MATERIALS SCIENCE↗