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All sourcesNASA NTRSDOE OSTI
DOE OSTI2022

Manufacturing Processes for Permanent Magnets: Part I—Sintering and Casting

Abstract Permanent magnets (PMs) produce magnetic fields and maintain the field even in the presence of an opposing magnetic field. Electrical machines using permanent magnets are more efficient than those without. Currently, all known strong magnets contain rare earth (RE) elements, and they are core components of a wide range of applications including electric vehicles and wind turbines. RE elements such as Nd and Dy have become critical materials due to the growing demand and constrained supply. Improving the manufacturing process is effective in mitigating the RE criticality issue by reducing waste and improving parts consistency. In this article, the state of the industry for PM is reviewed in detail considering both the technical and economic drivers. The importance of RE elements is discussed along with their economic importance to green energy. The conventional sintering and casting manufacturing processes for commercial magnets, including Nd-Fe-B, Sm-Co, Alnico, and ferrite, are described in detail.

36 MATERIALS SCIENCE↗
DOE OSTI2025

PDF Entity Annotation Tool (PEAT)

While different text mining approaches – including the use of Artificial Intelligence (AI) and other machine based methods - continue to expand at a rapid pace, the tools used by researchers to create the labeled datasets required for training, modeling, and evaluation remain rudimentary. Labeled datasets contain the target attributes the machine is going to learn; for example, training an algorithm to delineate between images of a car or truck would generally require a set of images with a quantitative description of the underlying features of each vehicle type. Development of labeled textual data that can be used to build natural language machine learning models for scientific literature is not currently integrated into existing manual workflows used by domain experts. Published literature is rich with important information, such as different types of embedded text, plots, and tables that can all be used as inputs to train ML/natural language processing (NLP) models, when extracted and prepared in machine readable formats. Currently, both normalized data extraction of use to domain experts and extraction to support development of ML/NLP models are labor intensive and cumbersome manual processes. Automatic extraction of data and information from formats such as PDFs that are optimized for layout and human readability, not machine readability. The PDF (Portable Document Format) Entity Annotation Tool (PEAT) was developed with the goal of allowing users to annotate publications within their current print format, while also allowing those annotations to be captured in a machine-readable format. One of the main issues with traditional annotation tools is that they require transforming the PDF into plain text to facilitate the annotation process. While doing so lessens the technical challenges of annotating data, the user loses all structure and provenance that was inherent in the underlying PDF. Also, textual data extraction from PDFs can be an error prone process. Challenges include identifying sequential blocks of text and a multitude of document formats (multiple columns, font encodings, etc.). As a result of these challenges, using existing tools for development of NLP/ML models directly from PDFs is difficult because the generated outputs are not interoperable. We created a system that allows annotations to be completed on the original PDF document structure, with no plain text extraction. The result is an application that allows for easier and more accurate annotations. In addition, by including a feature that grants the user the ability to easily create a schema, we have developed a system that can be used to annotate text for different domain-centric schemas of relevance to subject matter experts. Different knowledge domains require distinct schemas and annotation tags to support machine learning.

97 MATHEMATICS AND COMPUTING↗
DOE OSTI2013

Deployment and Overview of RAVEN Capabilities for a Probabilistic Risk Assessment Demo for a PWR Station Blackout

Starting in 2012, Idaho National Laboratory (INL) has been engaged to provide tools and methodologies to support a new approach to safety assessment and management of safety related issues for Nuclear Power Plants (NPPs). This activity is placed under the Risk Informed Safety Margin Characterization (RISMC) [2] umbrella that is one of the technical paths of the Department Of Energy (DOE) Light Water Reactor Sustainability (LWRS) Program. RISMC takes a broader approach to risk evaluation by generating more comprehensive information. This information is used to gain a more accurate estimation of risk margins and to highlight feasible improvements that seek the optimal point between risk mitigation and economical viability of the nuclear energy option. This is, of course, done without taking any judgmental approach with respect to risk, which is a regulatory body task, and the economical viability, which is up to the single states and the open electricity market. RISMC is therefore composed of methodologies and tools. The augmented information that RISMC seeks to generate, as enabling decision tool, is not holistic with respect all possible metrics and operational aspects of a power plant; it is rather channeled toward the improvement of safety and the associated economical impact. While these are indeed two very broad metrics, they still allow a focus within the development of the underlying tools that, in a resource constrained environment (DOE founding, computational, mathematical) maximize the benefit of the program to the nuclear industry.

99 GENERAL AND MISCELLANEOUS↗
DOE OSTI2014

Solar Technical Assistance Team (STAT) (Fact Sheet)

The Solar Technical Assistance Team (STAT) is a team of solar technology and deployment experts who ensure that the best information on policies, regulations, financing, and other issues is getting into the hands of state government decision makers when they need it.

14 SOLAR ENERGY↗
DOE OSTI2016

Assistance to State Legislatures on Energy Issues

The project educated and trained state legislators and legislative staff from across the nation on energy technology and policy issues, improving their level of understanding and enabling them to make informed policy decisions on critical issues in their states. Since most policymakers are elected with little or no background on energy issues, NCSL has played a critical ongoing role in supporting them as create policy to deal with the rapidly evolving energy system. The policymakers that attended meetings and trainings indicated improved comprehension and understanding of energy issues in the meeting and session evaluations. These educational trainings included the annual 60-hour training Legislative Energy Horizon Institute, the 2-3 yearly meetings of the Energy Supply Task Force, the annual Energy Summit, energy institutes on energy assurance and critical infrastructure, transmission institutes, a natural gas institute and numerous sessions and issue forums at NCSL annual meetings. The effort also included the production of many written products (all available on the NCSL website), in-person technical assistance and the promotion of information-sharing among policymakers to achieve a higher level of energy understanding among state policymakers and staff.

29 ENERGY PLANNING, POLICY, AND ECONOMY↗
DOE OSTI2016

ATF Neutron Irradiation Program Irradiation Vehicle Design Concepts

The Japan Atomic Energy Agency (JAEA) under the Civil Nuclear Energy Working Group (CNWG) is engaged in a cooperative research effort with the U.S. Department of Energy (DOE) to explore issues related to nuclear energy, including research on accident-tolerant fuels and materials for use in light water reactors. This work develops a draft technical plan for a neutron irradiation program on the candidate accident-tolerant fuel cladding materials and elements using the High Flux Isotope Reactor (HFIR). The research program requires the design of a detailed experiment, development of test vehicles, irradiation of test specimens, possible post irradiation examination and characterization of irradiated materials and the shipment of irradiated materials to Japan. This report discusses the conceptual design, the development and irradiation of the test vehicles.

11 NUCLEAR FUEL CYCLE AND FUEL MATERIALS↗
DOE OSTI2017

Fuel Cycle and Nuclear Technology Seminars for DOE/NE – Molten Salt Reactors

This report provides the information presented at the Molten Salt Reactor (MSR) Seminar held at DOE Headquarters in Germantown, MD on February 16, 2017. DOE/NE-43 had requested an informational seminar to provide a detailed technical background on the technology of molten salt reactors, the history of molten salt reactor development, the current status of the technologies, and the identified issues requiring R&D. To meet this need, the seminar had the following objectives: 1. Provide information specifically for DOE/NE Federal managers on the concepts, technologies, fuel cycles, and challenges associated with MSRs. - Provide a review of various MSR technologies - Domestic and international, historic and current - Describe the reasons behind the recent interest in MSR technologies - Potential advantages, disadvantages, and challenges 2. Provide a summary of the current status of MSRs and the major challenges to development and deployment. The MSR seminar consisted of a series of presentations mainly developed by Oak Ridge National Laboratory, reviewed and coordinated by the Fuel Cycle Options – Systems Analysis and Integration campaign to meet the seminar objectives.

11 NUCLEAR FUEL CYCLE AND FUEL MATERIALS↗
DOE OSTI2021

Small Reactors in Microgrids: Technical Studies Guidance

This report provides initial guidance for the technical studies that are needed for the integration of small reactors (SR)—i.e., small modular reactors (SMR) and microreactors—in microgrids. Power-system engineering issues related to the configuration of these microgrids and their interconnection and interaction with the grid are identified. This guidance applies microgrid concepts to the deployment of SRs for a range of use cases (scenarios). Further, it identifies issues and necessary studies related to laboratory testing and validation of various configurations of SR in microgrids.

24 POWER TRANSMISSION AND DISTRIBUTION↗
DOE OSTI2023

Polymer Recycling Opportunities and Challenges [Slides]

Given the multitude of polymer types and emerging recycling technologies, it can be challenging to determine how to reach a circular, sustainable, and technically-viable economy for plastics. Here, we discuss some of the key opportunities (reducing environmental impacts and costs) and challenges (poor material quality and contamination issues) facing plastic recycling. We also show how leveraging multiple recycling options could enable these opportunities and challenges to work in synergy.

29 ENERGY PLANNING, POLICY, AND ECONOMY↗
DOE OSTI2025

Reevaluation of Radiation-Protection Standards for Workers and the Public Based on Current Scientific Evidence

President Trump’s recent executive orders to “Usher in a Nuclear Renaissance,” coupled with the global pledge to triple nuclear energy capacity by 2050, underscore nuclear energy’s importance to national security and economic prosperity. This renewed interest has prompted efforts to spur nuclear-energy deployment, including assessing factors impeding it. One issue that has previously been identified as adding to the cost of nuclear energy is excessively conservative requirements, including those related to radiation protection. This technical review, therefore, examines current radiation-protection standards that were established decades ago when more limited data were available and nuclear-energy expansion was not a national priority. The review focuses on scientific evidence regarding the health effects of ionizing radiation at annual doses of 10,000 mrem or less. The review evaluates epidemiological studies, radiobiological research, and positions of relevant professional organizations to assess whether such doses result in discernable or observable increases in negative health outcomes. The review also surveys the literature related to economic and practical implications of current radiation-protection standards and practices. Based on this assessment, we propose maintaining an annual occupational whole-body dose limit of 5,000 mrem/yr and eliminating all “as low as reasonably achievable” requirements and limits below this threshold. This change could potentially reduce radiation-protection costs by millions of dollars annually for each reactor, as well as decrease the overall costs and correct misconceptions about the risks associated with all nuclear technologies. The evidence further supports future consideration of a 10,000 mrem/yr limit that would maintain appropriate safety margins while further reducing protection costs. Similarly, given the data and that the average annual radiation dose per person in the U.S. is 620 mrem, we believe the public dose limits of 100 mrem/yr are unnecessarily restrictive; increasing to 500 mrem/yr would maintain substantial safety margins—a factor of 10 below the occupational limit—while reducing regulatory burdens and associated bureaucracy. While we acknowledge ongoing scientific debate and encourage continued research on the health effects of ionizing radiation, our review indicates current frameworks are overly conservative. These overly stringent limits not only impose unnecessary economic burdens without corresponding health benefits but also divert safety focus and resources from more important considerations. Although this study was motivated by nuclear-power considerations, reforms to radiation-protection requirements have significant positive implications for other areas, such as nuclear medical applications, environmental remediation, nuclear-waste management and disposal, and industrial applications of nuclear technologies.

61 RADIATION PROTECTION AND DOSIMETRY↗
NASA NTRS1983

DOE/NASA Automotive Stirling Engine Project Overview 83

An overview of the DOE/NASA Automotive Stirling Engine Project is presented. The background and objectives of the project are reviewed. Project activities are described and technical progress and status are presented and assessed. Prospects for achieving the objective 30 percent fuel economy improvement are considered good. The key remaining technology issues are primarily related to life, reliability and cost, such as piston rod seals, and low cost heat exchanges. Previously announced in STAR as N83-27924

Beremand, D. G.↗
NASA NTRS1992

Aircraft ship operations

Worldwide interest in the use of shipborne aircraft as a major weapons system is very broad. Many NATO countries operate fixed wing aircraft from ships. Additionally, the use of ships as helicopter platforms is extensive in the NATO community and brings another import dimension to the aircraft/ship interface issue. Thus, it seemed that both fixed and rotary wing aviation deserved equal billing in the Aircraft/Ship Interface Symposium which is the subject of this Technical Evaluation Report. This Symposium was held in Seville, Spain, from 20th to 23rd May 1991 and was the first Symposium sponsored by the AGARD Flight Mechanics Panel devoted to this topic. The Symposium contained twenty-five presentations grouped under the following topics: Keynote Addresses; Ship Environment; Guidance, Controls, and Displays; Flight Test and Simulation Techniques; Launch, Recovery, and Handling Systems Development; and Operational Views and Future Developments. The full texts of the papers presented at this Symposium are published in AGARD-CP-509.

Aircraft carriers↗
NASA NTRS1991

Prospects for future hypersonic air-breathing vehicles

An overview of the technical progress achieved in key areas of hypersonic airbreathing vehicle development is presented. The context for hypersonic applications is discussed with emphasis placed on technology issues and requirements, particularly for propulsion and technology integration. Attention is given to CFD technology which allows the consideration of configurations and extrapolations to flight conditions that cannot be simulated on the ground.

Beach, H. L., Jr.↗
NASA NTRS1996

Cost Models for MMC Manufacturing Processes

Processes for the manufacture of advanced metal matrix composites are rapidly approaching maturity in the research laboratory and there is growing interest in their transition to industrial production. However, research conducted to date has almost exclusively focused on overcoming the technical barriers to producing high-quality material and little attention has been given to the economical feasibility of these laboratory approaches and process cost issues. A quantitative cost modeling (QCM) approach was developed to address these issues. QCM are cost analysis tools based on predictive process models relating process conditions to the attributes of the final product. An important attribute, of the QCM approach is the ability to predict the sensitivity of material production costs to product quality and to quantitatively explore trade-offs between cost and quality. Applications of the cost models allow more efficient direction of future MMC process technology development and a more accurate assessment of MMC market potential. Cost models were developed for two state-of-the art metal matrix composite (MMC) manufacturing processes: tape casting and plasma spray deposition. Quality and Cost models are presented for both processes and the resulting predicted quality-cost curves are presented and discussed.

Elzey, Dana M.↗
NASA NTRS1996

Distant Operational Care Centre: Design Project Report

The goal of this project is to outline the design of the Distant Operational Care Centre (DOCC), a modular medical facility to maintain human health and performance in space, that is adaptable to a range of remote human habitats. The purpose of this project is to outline a design, not to go into a complete technical specification of a medical facility for space. This project involves a process to produce a concise set of requirements, addressing the fundamental problems and issues regarding all aspects of a space medical facility for the future. The ideas presented here are at a high level, based on existing, researched, and hypothetical technologies. Given the long development times for space exploration, the outlined concepts from this project embodies a collection of identified problems, and corresponding proposed solutions and ideas, ready to contribute to future space exploration efforts. In order to provide a solid extrapolation and speculation in the context of the future of space medicine, the extent of this project's vision is roughly within the next two decades. The Distant Operational Care Centre (DOCC) is a modular medical facility for space. That is, its function is to maintain human health and performance in space environments, through prevention, diagnosis, and treatment. Furthermore, the DOCC must be adaptable to meet the environmental requirements of different remote human habitats, and support a high quality of human performance. To meet a diverse range of remote human habitats, the DOCC concentrates on a core medical capability that can then be adapted. Adaptation would make use of the DOCC's functional modularity, providing the ability to replace, add, and modify core functions of the DOCC by updating hardware, operations, and procedures. Some of the challenges to be addressed by this project include what constitutes the core medical capability in terms of hardware, operations, and procedures, and how DOCC can be adapted to different remote habitats.

Source record↗
NASA NTRS1994

Tuning CAS Application using AIMS: An Automated Instrumentation and Monitoring System

To bring together NASA's scientists and engineers and their counterparts in industry, other government agencies, and academia working in the Computational AeroSciences (CAS) field. This workshop is part of the technology transfer plan of the High Performance Computing and Communications Program (HPCCP). Specific objectives of this Workshop are to: (1) communicate the goals and objectives of HPCCP in the area of CAS; (2) promote and disseminate CAS technology within the appropriate technical communities, including NASA, industry, academia, and other government labs; (3) help promote synergy among CAS scientists; and (4) permit feedback from peer researchers in issues pacing the CAS field in general and the HPCCP CAS program in particular.

Mehra, P.↗
NASA NTRS2003

Shuttle Systems 3-D Applications: Application of 3-D Graphics in Engineering Training for Shuttle Ground Processing

This project illustrates an animation of the orbiter mate to the external tank, an animation of the OMS POD installation to the orbiter, and a simulation of the landing gear mechanism at the Kennedy Space Center. A detailed storyboard was created to reflect each animation or simulation. Solid models were collected and translated into Pro/Engineer's prt and asm formats. These solid models included computer files of the: orbiter, external tank, solid rocket booster, mobile launch platform, transporter, vehicle assembly building, OMS POD fixture, and landing gear. A depository of the above solid models was established. These solid models were translated into several formats. This depository contained the following files: stl for sterolithography, stp for neutral file work, shrinkwrap for compression, tiff for photoshop work, jpeg for Internet use, and prt and asm for Pro/Engineer use. Solid models were created of the material handling sling, bay 3 platforms, and orbiter contact points. Animations were developed using mechanisms to reflect each storyboard. Every effort was made to build all models technically correct for engineering use. The result was an animated routine that could be used by NASA for training material handlers and uncovering engineering safety issues.

Godfrey, Gary S.↗
NASA NTRS2017

Relevance of the American Statistical Society's Warning on P-Values for Conjunction Assessment

On March 7, 2016, the American Statistical Association (ASA) issued an online editorial paper on the "context, process, and purpose of p-values." According to the paper, "the statement articulates in non-technical terms a few select principles that could improve the conductor interpretation of quantitative science, according to widespread consensus in the statistical community." This "consensus" statement was accompanied by 21 "commentaries" expressing a diversity of opinions among the panel of experts ASA convened. In the present work, we express our view that the ASA p-value warning has relevance to the space object Conjunction Assessment (CA) community.

p-values↗