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Search indexed NASA NTRS and DOE OSTI research on propulsion, heat transfer, battery materials and energy systems. Follow report and document links to the original sources.
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A thermal design concept of using propylene loop heat pipes to minimize survival heater power for NASA's Evolutionary Xenon Thruster power processing units is presented. It reduces the survival heater power from 183 W to 35 W per power processing unit. The reduction is 81%.
A series of short-duration (200 hour) wear tests were conducted with two Hall Effect Rocket with Magnetic Shielding (HERMeS) technology demonstration units (TDU). Front pole covers, cathode keeper, and discharge channel wear were characterized as a function of discharge voltage, magnetic field strength, and chamber pressure. No discharge channel erosion was observed. Inner pole cover erosion was shown to be a weak function of discharge voltage with most erosion occurring at the lowest value, 300 volts. The TDU-3 keeper electrode eroded with each operating condition, with high magnetic field yielding the greatest erosion rate. The TDU-1 keeper electrode exhibited net deposition suggesting its configuration is more consistent with meeting overall HERMeS service life requirements. Ratios of molybdenum to graphite erosion rates suggests, with high uncertainty, that the sputtering ions are originating downstream of the thruster exit plane, striking the surface with small angles of incidence.
The service life assessment for NASA's Evolutionary Xenon Thruster is updated to incorporate the results from the successful and voluntarily early completion of the 51,184 hour long duration test which demonstrated 918 kg of total xenon throughput. The results of the numerous post-test investigations including destructive interrogations have been assessed against all of the critical known and suspected failure mechanisms to update the life and throughput expectations for each major component. Analysis results of two of the most acute failure mechanisms, namely pit-and-groove erosion and aperture enlargement of the accelerator grid, are not updated in this work but will be published at a future time after analysis completion.
Under the NextSTEP program led by Aerojet Rocketdyne in collaboration with NASA Glenn Research Center the University of Michigan, and the Jet Propulsion Laboratory, the XR-100 100 kW Electric Propulsion system is being developed to Technology Readiness Level (TRL) 5. As part of this program, the X3, a Nested Hall Thruster (NHT) designed to operate at powers up to 200kW, is being further developed through parallel modeling and experimental efforts with the ultimate goal of supporting a 100kW-100hr system test in the final year of the NextSTEP program. Recent developments for the X3 subsystem are presented including a summary of testing and modeling results and design updates in anticipation of a risk reduction test scheduled for the summer of 2018.
Under the NextSTEP program led by Aerojet Rocketdyne in collaboration with NASA Glenn Research Center the University of Michigan, and the Jet Propulsion Laboratory, the XR-100 100 kW Electric Propulsion system is being developed to Technology Readiness Level (TRL) 5. As part of this program, the X3, a Nested Hall Thruster (NHT) designed to operate at powers up to 200kW, is being further developed through parallel modeling and experimental efforts with the ultimate goal of supporting a 100kW-100hr system test in the final year of the NextSTEP program. Recent developments for the X3 subsystem are presented including a summary of testing and modeling results and design updates in anticipation of a risk reduction test scheduled for the summer of 2018.
A series of short-duration (200 h) wear tests were conducted with two Hall Effect Rocket with Magnetic Shielding (HERMeS) technology demonstration units. Front pole covers, cathode keeper, and discharge channel wear were characterized as a function of discharge voltage, magnetic field strength, and chamber pressure. No discharge channel erosion was observed. Inner pole cover erosion was shown to be a weak function of discharge voltage with most erosion occurring at the lowest value, 300 V. The Technology Demonstration Unit (TDU) 3 keeper electrode eroded with each operating condition, with high magnetic field yielding the greatest erosion rate. The TDU-1 keeper electrode exhibited net deposition suggesting its configuration is more consistent with meeting overall HERMeS service life requirements. Ratios of molybdenum to graphite erosion rates suggests, with high uncertainty, that the sputtering ions are originating downstream of the thruster exit plane, striking the surface with small angles of incidence.
This report describes development of a variable area ratio C-D nozzle numerical computational code "THRST", applicable to the evaluation of nuclear or chemical rocket performance. The propellant for the nuclear rockets is para-hydrogen with gas properties supplied by a sub-routine, while properties for chemical thrusters need to be user input. Detailed documentation of input and output variables and sample output listings enable the report to function as a "User Manual".
In typical implementations of spacecraft electric propulsion (EP) systems the electrical ground of the EP power processing units are resistively isolated from the main spacecraft electrical ground. Telemetry measuring the potential difference between EP power processing unit and the spacecraft electrical ground is usually referred to as the “cathode common” potential. In this paper we review flight and laboratory data on natural and EP generated plasma interactions with solar arrays, present the theory of spacecraft floating potentials, show how this theory is consistent with flight data, and extend this theory to spacecraft with high power Hall effect thrusters.
This work presents an overview and summary of the results acquired during the final segment of the TDU-3 Long Duration Wear Test, which was completed in October 2018. The overall goal of this segment was to quantify the impact of facility pressure on the wear of the Hall Effect Rocket with Magnetic Shielding Technology Demonstration Unit Three (TDU-3) Hall thruster. This was accomplished by operating TDU-3 for approximately 270 hours at the nominal 600 V/12.5 kW operating condition while a bleed or auxiliary flow of xenon propellant was injected into the vacuum facility in order to raise the operating pressure to match that of another test facility in which previous wear segments had been performed. The performance, plume, stability, and wear results acquired at this elevated pressure (11.7 µTorr) are compared with the equivalent data previously taken at the nominal operating pressure (4.2 µTorr).
This work presents an overview and summary of the results acquired during the final segment of the TDU-3 Long Duration Wear Test, which was completed in October 2018. The overall goal of this segment was to quantify the impact of facility pressure on the wear of the Hall Effect Rocket with Magnetic Shielding Technology Demonstration Unit Three (TDU-3) Hall thruster. This was accomplished by operating TDU-3 for approximately 270 hours at the nominal 600 V/12.5 kW operating condition while a bleed or auxiliary flow of xenon propellant was injected into the vacuum facility in order to raise the operating pressure to match that of another test facility in which previous wear segments had been performed. The performance, plume, stability, and wear results acquired at this elevated pressure (11.7 µTorr) are compared with equivalent data taken at the nominal operating pressure (4.2 µTorr) in the same facility as well at the elevated operating pressure in the other facility. Implications of these results for acquiring facility-independent service life estimates are discussed.
Electric solid propellants are advanced solid chemical rocket propellants that can be controlled (ignited, throttled, and extinguished) through the application and removal of an electric current. Recent work has focused on application of this propellant in an electrothermal ablation-fed pulsed plasma thruster. In this paper, impulse bit measurements in such devices fed by either the electric solid propellant or a traditional state-of-the-art propellant, polytetrafluoroethylene, are expanded upon. It is demonstrated that a surface layer in the hygroscopic electric solid propellant is rapidly ablated over the first few discharges of the device, which correspondingly decreases specific impulse relative to the traditional polytetrafluoroethylene propellant. Correcting these data by subtracting the early discharge ablation mass loss measurements yields a corrected electric solid propellant specific impulse of approximately 300 s. As the test duration increases to a large number of discharges, and the initial mass loss is a reduced fraction of the total, the effect of absorbed water in the propellant is decreased and the specific impulse without any corrections approaches the corrected 300 s value.
This work presents a summary of the first wear test of the 12.5 kW Advanced Electric Propulsion System Engineering Test Unit 2 (AEPS ETU-2) thruster produced by Aerojet Rocketdyne. The ETU-2 Wear Test accumulated approximately 730 hours of operation split between the nominal 600 V/12.5 kW condition and the 300 V/6.25 kW condition previously identified as the worst-case erosion condition.
High temperature refractory metals are required for a number of high temperature propulsion applications. Refractory metals are expensive, difficult to manufacture with high buy-to-fly ratios, and few vendors. Additive manufacture (AM) is used to produce C103, Molybdenum (Mo), and Tungsten (W) reaction chamber and thrust stand-off as well as Iridium ultra-fine lattice catalysts for integration into 1 N green propulsion thrusters. After printing components underwent post-processing to include heat treatment, surface finish modification, inspection, integration, and testing. Properly utilized AM overcomes existing manufacture limitations by greatly increasing design flexibility, material options, decrease price, decrease lead-time, and increase the commercial supply base.
Upon arrival at Saturn, Cassini will execute numerous low-altitude flybys of Titan and a few targeted icy satellite flybys. At the closest approach altitudes, the spacecraft must use its thrusters in order to overcome the external torques, maintain attitude control, and perform the required science slews.
An energy analyzer has been constructed that is appropriate for measuring the energy profile and charge state distribution of the exhaust plume of a xenon-driven Hall thruster.
The design and fabrication of a newly proposed vaporizing liquid micro-thruster concept is described.
Four SPT-140 Hall thrusters are the main components of the electric propulsion system for the Psyche mission. We employ the 2-D (r-z) code Hall2De to conduct numerical simulations of the SPT-140 with the goal of estimating erosion of the acceleration channel rings for the Psyche mission profile. The simulations are informed by direct measurements of the plasma conditions in the acceleration channel that were obtained using laser-induced fluorescence. We validate our simulation results with additional plasma measurements, wear test erosion rates, and performance data as a function of background pressure. We then make use of a series of numerical simulations to compute the progressive erosion of the channel walls, using as input parameters a profile for the Psyche mission that includes operation at 4.5, 2.5 and 1.0 kW with duration of all segments increased by a 50% margin. We find that the channel walls are not completely eroded at the end of the mission (plus 50% margin). We also observe a progressive decrease in thrust as the channel walls erode that is consistent with the wear test and flight data, with a rate of ~4.5 mN/kh for the first 2,500 h and constant thrust after that. The reasons for these thrust trends are explained.
Numerical simulations have been conducted to assess the erosion rates at the pole covers of the magnetically shielded miniature (MaSMi) Hall thruster. MaSMi is part of the Ascendant Sub-kW Transcelestial Electric Propulsion System (ASTRAEUS), whose design requirements demand a xenon throughput of 100 kg, thus enabling deep space missions using SmallSats. The results of our simulations show that the proposed thickness of the graphite pole covers will not be completely eroded at end of life. We find that the erosion rates are larger near the corners of the covers, which are directly exposed to the plasma in the acceleration channel.