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Search indexed NASA NTRS and DOE OSTI research on propulsion, heat transfer, battery materials and energy systems. Follow report and document links to the original sources.

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At least 1,513 records · Page 84
All sourcesNASA NTRSDOE OSTI
NASA NTRS1979

Composites for Advanced Space Transportation Systems - (CASTS)

The CASTS Project initiated to develop graphite fiber/polyimide matrix (GR/PI) composite structures with 589K operational capability for aerospace vehicles is described. Near term tasks include screening composites and adhesives for 589K service, developing fabrication procedures and specifications, developing design allowables test methods and data, design and test of structural elements, and construction of a full scale aft body flap for the space shuttle orbiter vehicle for ground testing. Far term tasks include research efforts directed at new materials, manufacturing procedures and design/analysis methodology. Specific results discussed include: (1) identification of four GR/PI composites and three PI adhesives with 589K service potential for periods ranging from 125 to 500 hours; (2) development of an adhesive formulation suitable for bonding reusable surface insulation (RSI) titles to 589K (GR/PI) substructure; (3) the capability to fabricate and nondestructively inspect laminates, hat section shaped stiffeners, honeycomb sandwich panels, and chopped fiber moldings; and (4) test methods for measuring design allowables at 117K.

Davis, J. G., Jr.↗
NASA NTRS1979

Study to determine the aquatic biological effects on the Solid Rocket Booster (SRB)

The surface of the reusable solid rocket boosters (SRB), which are jettisoned from the Shuttle Orbiter to parachute in the sea, are studied for colonization by marine life. Techniques for monitoring the marine microbial fouling of SRB materials are presented. An assessment of the nature and degree of the biofouling expected on the SRB materials in the recovery zone is reported. A determination of the degree and the effects of seasonal variation occurring on microbial fouling in the retrieval zone waters is made. The susceptibility of the SRB parachute recovery system to microbial fouling and biodeterioration is investigated. The development of scanning electron microscopy and epifluorescence microscopic observation techniques for rapid assessment of microbial fouling is discussed.

Colwell, R. R.↗
NASA NTRS1978

Thermal math model analysis of FRSI test article subjected to cold soak and entry environments

A multi-objective test program was conducted at the NASA/JSC Radiant Heat Test Facility in which an aluminum skin/stringer test panel insulated with FRSI (Flexible Reusable Surface Insulation) was subjected to 24 simulated Space Shuttle Orbiter ascent/entry heating cycles with a cold soak in between in the 10th and 20th cycles. A two-dimensional thermal math model was developed and utilized to predict the thermal performance of the FRSI. Results are presented which indicate that the modeling techniques and property values have been proven adequate in predicting peak structure temperatures and entry thermal responses from both an ambient and cold soak condition of an FRSI covered aluminum structure.

Gallegos, J. J.↗
NASA NTRS1978

Space qualification of optical instruments using the NASA Long-Duration Exposure Facility

The NASA Long-Duration Exposure Facility (LDEF), designed for the in situ testing of optical instrumentation in the space environment is described. The LDEF is basically a reusable structure which is three-axis gravity-gradient stabilized when flying free in space. The structure weighs about 8,000 lbs. and accommodates experiment trays weighing about 10,000 lbs. A vacuum exposure control canister is being designed for controlled exposure experiments. The LDEF will have an experiment power and data system and a shuttle bay environmental measurements system is being designed for measuring parameters such as acoustics, vibration, acceleration. The induced environment contamination monitor will evaluate the contamination levels of shuttle payloads. Experiments currently under development include the evaluation of active optical components and the study of fiber optic data transmission.

Clark, L. G.↗
NASA NTRS1978

Technology for space transportation systems

The overall objective of the NASA technology program for advanced space transportation systems is to provide the technology base for improved vehicle capability, greater mission flexibility, and much lower operational costs through full reusability. Earth-to-orbit-and-return vehicles are considered, taking into account structures and materials, reentry technology, and chemical propulsion. Attention is also given to orbital transfer vehicles, interplanetary transfer vehicles, and shuttle technology experiments. It is pointed out that the Space Shuttle will provide the first significant step towards low cost, workhorse type space transportation. The technology advances currently in work will provide a basis for a continuing reduction of transportation operational costs.

Stephenson, F. W., Jr.↗
NASA NTRS1978

Space Shuttle Program description and status

The main reason for the development of the Space Shuttle is related to the aim to achieve a major reduction in the cost of placing a payload into space. Such a reduction is to be obtained by using a reusable in place of an expendable launch vehicle. Developments concerning launch vehicles show a steady reduction in launching expenses. From a cost of about $500,000 a pound in the late 1950's, launching expenses were reduced to $600 a pound for payloads on the Saturn V. With the Space Shuttle the cost will drop to approximately $150 a pound. The Space Shuttle Program is discussed, taking into account a system description, a typical mission profile, aspects of mission design, launch costs, and Space Shuttle characteristics. The Space Shuttle Program status is also examined, giving attention to orbital flight schedules, flight hardware tests, launch area facilities, the mission control center, and details of flight crew training.

Macleod, J. B.↗
NASA NTRS1978

Extensive cost reduction studies: Composite empennage component - L-1011 commercial airliner

A series of cover skin laminate studies was conducted. The baseline laminate design is composed of 34 plies with doublers interwoven. This is costly to produce, since the broad goods tape dispersing machine must stop frequently while the doubler plies are inserted by hand during the layup sequence. The use of graphite cloth was investigated for the cover skin. Attention is also given to low resin content prepreg, the selection of optimum tape width, an increase in gap/overlap tolerances, the use of large reusable vacuum bags with mechanical edge seals for production, an integrated laminating center machine, automated hat stiffener processing, a secondary bond assembly process, and a single-stage cure process.

Van Hamersveld, J.↗
NASA NTRS1978

The Space Shuttle

The Space Transportation System (STS) consisting of the Space Shuttle, Spacelab and the Upper Stages is described, together with the Shuttle's projected missions, test programs and costs. The Orbiter, due to be launched late in 1979, is roughly the size of a DC-9, with weight dry empty of about 75,000 kg, and is reusable, as are the two external fuel tanks. The shape and size of the cargo bay (unobstructed cylindrical compartment, 4.6 m in diameter and 18.3 m long), the engine structure (three rocket engines, fueled by liquid oxygen and liquid hydrogen, each capable of developing 1,668,080 N of thrust), the atmospheric condition in the Orbiter's cabin at sea level pressure, the surface insulation material of coated silica-fiber tiles and reinforced carbon-carbon material with a protection capability of up to 1650 C are discussed in detail. The Spacelab, designed by ESA to fit in the Orbiter's cargo bay for scientific research, and the Upper Stages, intended for inserting payloads in high-energy earth orbits, are also analyzed, as are the two-frequency band communication systems and the on board hardware.

Malkin, M. S.↗
NASA NTRS1979

Research in structures and materials for future space transportation systems - An overview

The paper provides a review of some of the advances of the past decade in structures and materials that have application to future space transportation systems. The paper concentrates on metallic thermal protection systems and structures which could provide the structural efficiency, reliability, and durability dictated by future space utilization requirements. The need for completely reusable, on-board cryogenic fuel tanks is cited as the most challenging technical opportunity and potential thermostructural concepts for tanks are identified. Other critical areas needing technology advances are discussed. Finally, the unique research opportunities offered by the Shuttle Orbiter experiments program for testing structures and thermal protection systems are explored.

Kelly, H. N.↗
NASA NTRS1979

Capability for aerothermal-structural tests of large-to-full-scale components of future space transportation systems

The design of viable, low-mass thermostructural concepts for future space transportation systems requires accurate definition of the localized heat flux, pressures, and flow-surface interaction parameters for complex flow regions of detailed areas of large vehicles, such as wing-elevon coves, thermal protection system tile gaps, and corrugated metallic surfaces. This paper discusses investigations recently conducted in and planned for two high-energy wind tunnels at the Langley Research Center - the 8-foot High-temperatures Tunnel and the Thermal Protection System Test Facility. The data obtained on large-to-full-scale vehicle components, comparisons of the experimental data with theory, and the large, reusable, generalized test apparatus available at or planned for these facilities are discussed.

Couch, L. M.↗
NASA NTRS1979

Space Shuttle SRM development

The successful static test of the fourth Development Space Shuttle Solid Rocket Motor (SRM) in February 1979 concluded the development testing phase of the SRM Project. Qualification and flight motors are currently being fabricated, with the first qualification motor to be static tested. Delivered thrust-time traces on all development motors were very close to predicted values, and both specific and total impulse exceeded specification requirements. 'All-up' static tests conducted with a solid rocket booster equipment on development motors achieved all test objectives. Transportation and support equipment concepts have been proven, baselining is complete, and component reusability has been demonstrated. Evolution of the SRM transportation support equipment, and special test equipment designs are reviewed, and development activities discussed. Handling and processing aspects of large, heavy components are described.

Brinton, B. C.↗
NASA NTRS1979

The space transportation system

Design features of the Space Shuttle orbiter vehicle, main engine, solid rocket booster, external tank, and inertial and spinning solid upper stages are presented. Space Shuttle facilities at Kennedy Space Center are discussed, together with the long duration exposure facility, a reusable, unmanned gravity-gradient stabilized, free-flying structure which can accomodate both active and passive experiments requiring long-term space exposure. Standard and optional Shuttle services are outlined, and preliminary flight assignments are described.

Hamon, W. J.↗
NASA NTRS1980

A versatile tunnel acts as a flexible duct

Tunnel activated by cable assembly can be expanded, contracted, and bent similar to flexible duct without uncoupling at either end. Tunnel was developed to join reusable space vehicle with cargo module and could be modified to be used as hydraulic or pneumatic hose or duct connecting complex moveable joints in remote manipulators and earth moving machinery.

Brown, N. D.↗
NASA NTRS1981

Energy-reduction concept for incandescent lamps

Reusable infrared reflector maintains filament temperature and reduces power requirements. Fixed installed over light bulb directs energy formerly lost back to lamp filament. This energy aids electric current in heating filament, allowing lower-wattage bulb to produce same amount of light as higher-wattage bulb in ordinary fixture.

Vorhaben, K. H.↗
NASA NTRS1979

Effects of soft foam insulation impact

High temperature reusable surface insulation (HTRSI) tiles were impacted by a variety of foam insulation materials typical of the debris expected to strike the shuttle orbiter during the initial phases of flight. Failure of the HIRSI coating was strongly dependent on the density and size of the projectile. The failure threshold was as low as 140 ft/sec for rubber and as high as 740 ft/sec for styrofoam. In addition, the impact pressure was measured for a variety of debris materials as a function of velocity.

Rand, J. L.↗
NASA NTRS1979

Space shuttle SRM development

The successful static testing of the fourth Space Shuttle Solid Rocket Motor (SRM) is described. Transportation and support equipment concepts and component reusability are demonstrated. The evolution of the SRM transportation support equipment and special test equipment designs are reviewed, and development activities are discussed. Handling and processing aspects of large, heavy components are reviewed briefly.

Adams, I. C.↗
NASA NTRS1979

Advanced cooling techniques for high-pressure hydrocarbon-fueled engines

The regenerative cooling limits (maximum chamber pressure) for 02/hydrocarbon gas generator and staged combustion cycle rocket engines over a thrust range of 89,000 N (20,000lbf) to 2,669,000 N (600,000 lbf) for a reusable life of 250 missions were defined. Maximum chamber pressure limits were first determined for the three propellant combinations (O2/CH4, O2/C3H8, and O2/RP-1 without a carbon layer (unenhanced designs). Chamber pressure cooling enhancement limits were then established for seven thermal barriers. The thermal barriers evaluated for these designs were: carbon layer, ceramic coating, graphite liner, film cooling, transpiration cooling, zoned combustion, and a combination of two of the above. All fluid barriers were assessed a 3 percent performance loss. Sensitivity studies were then conducted to determine the influence of cycle life and RP-1 decomposition temperature on chamber pressure limits. Chamber and nozzle design parameters are presented for the unenahanced and enhanced designs. The maximum regenerative cooled chamber pressure limits were attained with the O2/CH4 propellant combination. The O2/RP-1 designs relied on a carbon layer and liquid gas injection chamber contours, short chamber, to be competitive with the other two propellant combinations. This was attributed to the low decomposition temperature of RP-1.

Cook, R. T.↗
NASA NTRS1980

The actuated latch pin and its development

An actuated latch pin developed to meet the need for a reusable locking device is described. The unit can function as a pin puller or as a pin pusher latch. Initial prototype testing demonstrated the feasibility of the device with the unit being driven from a 28 V dc supply and using 15 W to drive a 12 mm diameter pin through a stroke of 10 mm with a side load of 100 N in 120 ms. High wear rates with a MOS2 lubrication on the ballscrew and angular contact bearings have necessitated the reduction in the duty cycle from 1000 cycles in air and vacuum to 100 in air and 1000 in vacuum.

Lawlor, P. J.↗