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At least 1,513 records · Page 84

Deployable multi-payload platform

Many space payloads with similar mission requirements can be grouped and accommodated on an orbiting platform which provides high-capacity, centralized services. Various concepts for such a platform were devised and evaluated to identify optimal features, interface prospects and areas of technological challenge. Guidelines included minimum and augmented mission models for science and applications payloads for the 1985-90 time period, minimum extension of the Orbiter capability, maximum use of the Orbiter remote manipulator system and capitalization on EVA where applicable. Deployable structures were employed to provide spacious payload berthing on a platform which can be highly-compacted for shuttle delivery.

Jenkins, L. M.↗

Shuttle orbiter TPS flight repair kit development

The design and application of a TPS repair kit is presented. The repair kit is designed for on orbit use by a crew member working in the manned maneuvering unit (MMU). The kit includes the necessary equipment and materials to accomplish the repair tasks which include the following: HRSI emittance coating repair, damaged tile repair, missing tile repair, and multiple tile repair. Two types of repair materials required to do the small area repair and the large area repair are described. The materials area cure in place, silicone base ablator for small damaged areas and precured ablator tile for repair of larger damaged areas is examined. The cure in place ablator is also used as an adhesive to bond the precured tiles in place. An applicator for the cure in place ablator, designed to contain a two-part silicon compound, mix the two components at correct ratio, and dispense the materials at rates compatible with mission timelines established for the EVA is described.

Source record↗

A mechanical adapter for installing mission equipment on large space structures

A mechanical attachment adapter was designed, constructed, and tested. The adapter was was included in a simulation program that investigated techniques for assembling erectable structures under simulated zero-g conditions by pressure-suited subjects in a simulated EVA mode. The adapter was utilized as an interface attachment between a simulated equipment module and one node point of a tetrahedral structural cell. The mating performance of the adapter, a self-energized mechanism, was easily and quickly demonstrated and required little effort on the part of the test subjects.

Lefever, A. E.↗

Development of the electrochemically regenerable carbon dioxide absorber for portable life support system application

As the length of manned space missions increase, more ambitious extravehicular activities (EVAs) are required. For the projected longer mission the use of expendables in the portable life support system (PLSS) will become prohibited due to high launch weight and volume requirements. Therefore, the development of a regenerable CO2 absorber for the PLSS application is highly desirable. The paper discusses the concept, regeneration mechanism, performance, system design, and absorption/regeneration cycle testing of a most promising concept known as ERCA (Electrochemically Regenerable CO2 Absorber). This concept is based on absorbing CO2 into an alkaline absorbent similar to LiOH. The absorbent is an aqueous solution supported in a porous matrix which can be electrochemically regenerated on board the primary space vehicle. With the metabolic CO2 recovery the ERCA concept results in a totally regenerable CO2 scrubber. The ERCA test hardware has passed 200 absorption/regeneration cycles without performance degradation.

Woods, R. R.↗

A Portable Oxygen Subsystem - Description and preliminary thermal performance prediction

This paper describes the use, operation, and preliminary thermal modeling of a Portable Oxygen Subsystem (POS). The POS is a partial rebreather which is being developed for Shuttle Orbiter support. Normally used as a pre-breather for denitrogenization prior to EVA, this semi-closed, breath powered breathing system can also be used for emergencies in the event of a contaminated or oxygen-deficient cabin atmosphere, to support an emergency transfer between vehicles, or as a clean oxygen supply in the event of a contaminated ambient atmosphere in the vicinity of the Orbiter after landing.

Sribnik, F.↗

Deployable and erectable concepts for large spacecraft

Computerized structural sizing techniques were used to determine structural proportions of minimum mass tetrahedral truss platforms designed for low Earth and geosynchronous orbit. Optimum (minimum mass) deployable and erectable, hexagonal shaped spacecraft are sized to satisfy multiple design requirements and constraints. Strut dimensions characterizing minimum mass designs are found to be significantly more slender than those conventionally used for structural applications. Comparison studies show that mass characteristics of deployable and erectable platforms are approximately equal and that the shuttle flights required by deployable trusses become excessive above certain critical stiffness values. Recent investigations of eractable strut assembly are reviewed. Initial erectable structure assembly experiments show that a pair of astronauts can achieve EVA assembly times of 2-5 min/strut and studies indicate that an automated assembler can achieve times of less than 1 min/strut for around the clock operation.

Bush, H. G.↗

A Module Experimental Process System Development Unit (MEPSDU)

The technical readiness of a cost effective process sequence that has the potential for the production of flat plate photovoltaic modules which met the price goal in 1986 of $.70 or less per Watt peak was demonstrated. The proposed process sequence was reviewed and laboratory verification experiments were conducted. The preliminary process includes the following features: semicrystalline silicon (10 cm by 10 cm) as the silicon input material; spray on dopant diffusion source; Al paste BSF formation; spray on AR coating; electroless Ni plate solder dip metallization; laser scribe edges; K & S tabbing and stringing machine; and laminated EVA modules.

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Investigation of test methods, material properties, and processes for solar cell encapsulants

The development of pottant compounds is emphasized. Formulation of the butyl acrylate syrup/casting pottant was completed. The formulation contains an ultraviolet stabilizer system and may be cured with an initiator that, unlike former selections, presents no shipping of handling hazards to the user. The catalyzed syrup is stable at room temperature and has a pot life of at least eight hours. The formulation of the ethylene/methyl acrylate lamination pottant was also completed. This compound is the alternative pottant to EVA and is similarly produced as an extruded sheet that is wound into rolls. This resin is inherently nonblocking.

Willis, P. B.↗

Recent advances in structural technology for large deployable and erectable spacecraft

Ultra-low mass deployable and erectable truss structure designs for spacecraft are identified using computerized structural sizing techniques. Extremely slender strut proportions are shown to characterize minimum mass spacecraft which are designed for Shuttle transport to orbit. Analytical results are presented which demonstrate discrete element effects using a recently developed buckling theory for periodic lattice type structures. An analysis of fabrication imperfection effects on the surface accuracy of four different antenna reflector structures is summarized. This study shows the tetrahedral truss to have the greatest potential of the structures examined for application to accurate or large reflectors. A deployable module which can be efficiently transported is identified and shown to have significant potential for application to future antenna requirements. Recent investigations of erectable structure assembly are reviewed. Initial experiments simulating astronaut assembly by extra-vehicular activity (EVA) show that a pair of astronauts can achieve assembly times of 2-5 min/strut. Studies indicate that an automated assembler can achieve times of less than 1 min/strut on an around-the-clock basis.

Bush, H. G.↗

Neutral buoyancy test results of a deployable space beam

Large erectable and deployable space structures have been studied extensively in the past few years with a view toward usage in the near future for space platforms. The paper covers in particular the operational testing of a double-cell, double-folding cubic aluminum module at the Marshall Space Flight Center Neutral Buoyancy Simulator. Joining methods, deployment kinematics, configurations and operation time lines were analyzed using the Shuttle Remote Manipulator System (RMS) and EVA crewmen. Results of the test were considered successful, with crew tasks accomplished and the structural design adequate for flight design.

Stokes, J. W.↗

Space construction technology needs

Space construction systems made feasible by an operational Space Shuttle are discussed with a view toward assembly, installation and construction support equipment. The level of construction capability will be reflected in the number of launches to accomplish a certain mission, either in terms of the mission time line or on the density of packaging in the Orbiter payload bay. It is noted that the development of construction support equipment in zero-gravity simulations should be the most productive initial activity. Crew EVAs, as well as the beam builder, cherrypicker and power distribution buses are covered in detail.

Jenkins, L. M.↗

Annual survey of spaceflight safety systems: 11th supplement. Survey period - July 1980-June 1981

Reports in the field of space flight safety applicable to current and future operational space activities which appeared between July 1980 and June 1981 are surveyed. Subjects in the area of flight rescue and safety during launch, on-orbit, reentry and landing phases include the major activities and findings of the first Shuttle test flight, a slidewire system for emergency egress from the Space Shuttle on the launch pad, and the testing of the Spacelab engineering model. In the area of human capabilities and crew roles, attention is given to reports of repairs to the Salyut 6 space station made by a Soyuz crew, and an assessment of weightlessness effects on space worker health and safety. Safety requirements for STS payloads including pressure vessels, and the Orbiter window system and for spacecraft testing are also presented, along with those for a television system to aid in monitoring astronaut extravehicular activities. For the operation of large space structures, reports include EVA equipment for satellite servicing and the safety aspects of connectors used in construction. Finally, attention is given to safety-related criteria in a study of Shuttle interactions with the proposed Space Operations Center.

Brown, N. E.↗

Space Telescope design for maintenance

The Space Telescope is the first free-flying spacecraft designed to be serviced and repaired by EVA astronauts performing in-orbit maintenance tasks necessary to replace failed or worn-out components. The Telescope's operational profile anticipates in-orbit maintenance approximately two and one half years after initial launch, spacecraft return to ground after five years, and relaunch about one year later. Component design for in-orbit maintenance is being verified by 1-G and neutral buoyancy simulation techniques. Skylab experience led to the implementation of this approach which has significant economic benefits compared to 'one-time-use' space hardware.

Field, E. L.↗

Modelling of polymer photodegradation for solar cell modules

A computer program developed to model and calculate by numerical integration the varying concentrations of chemical species formed during photooxidation of a polymeric material over time, using as input data a choice set of elementary reactions, corresponding rate constants and a convenient set of starting conditions is evaluated. Attempts were made to validate the proposed mechanism by experimentally monitoring the photooxidation products of small liquid alkane which are useful starting models for ethylene segments of polymers like EVA. The model system proved in appropriate for the intended purposes. Another validation model is recommended.

Somersall, A. C.↗

Vehicle test report: Electric Vehicle Associates electric conversion of an AMC Pacer

Tests were performed to characterize certain parameters of the EVA Pacer and to provide baseline data that can be used for the comparison of improved batteries that may be incorporated into the vehicle at a later time. The vehicle tests were concentrated on the electrical drive subsystem; i.e., the batteries, controller and motor. The tests included coastdowns to characterize the road load, and range evaluations for both cyclic and constant speed conditions. A qualitative evaluation of the vehicle's performance was made by comparing its constant speed range performance with other electric and hybrid vehicles. The Pacer performance was approximately equal to the majority of those vehicles assessed in 1977.

Price, T. W.↗

Structural Assembly Demonstration Experiment (SADE) experiment design

The Structural Assembly Demonstration Experiment concept is to erect a hybrid deployed/assembled structure as an early space experiment in large space structures technology. The basic objectives can be broken down into three generic areas: (1) by performing assembly tasks both in space and in neutral buoyancy simulation, a mathematical basis will be found for the validity conditions of neutral buoyancy, thus enhancing the utility of water as a medium for simulation of weightlessness; (2) a data base will be established describing the capabilities and limitations of EVA crewmembers, including effects of such things as hardware size and crew restraints; and (3) experience of the M.I.T. Space Systems Lab in neutral buoyancy simulation of large space structures assembly indicates that the assembly procedure may create the largest loads that a structure will experience during its lifetime. Data obtained from the experiment will help establish an accurate loading model to aid designers of future space structures.

Akin, D. L.↗

Large Space Shuttle Flight Experiment

It appears practical to challenge the Orbiter DAP with a large, attached structure. The definition of this capability is a fundamental step in the development of nearly all large space systems currently under consideration. Experiment features may be incorporated that apply to control systems for large space systems such as modal damping devices. In a relatively simple deployable structure, the correlation of flight test results with ground test and analysis should provide a basis for extrapolation to more complex structures. Initial experiment concepts will provide a starting point for the examination of antenna feed mast requirements with the objective changing the design to produce a representative test article. Correlation of construction operations with ground simulations will provide for better task and time-line definition. EVA needs to be a direct benefit to the conduct of the experiment. Early consideration of safety issues is a precaution against defining an unacceptable experiment concept. Integration of many objectives seems feasible and is generally perceived as the only way to justify a relatively expensive experiment.

Jenkins, L. M.↗

Development of a large area space solar cell assembly

The development of a large area high efficiency solar cell assembly is described. The assembly consists of an ion implanted silicon solar cell and glass cover. The important attributes of fabrication are the use of a back surface field which is compatible with a back surface reflector, and integration of coverglass application and cell fabrications. Cell development experiments concerned optimization of ion implantation processing of 2 ohm-cm boron-doped silicon. Process parameters were selected based on these experiments and cells with area of 34.3 sq cm wre fabricated. The average AMO efficiency of the twenty-five best cells was 13.9% and the best bell had an efficiency of 14.4%. An important innovation in cell encapsulation was also developed. In this technique, the coverglass is applied before the cell is sawed to final size. The coverglass and cell are then sawed as a unit. In this way, the cost of the coverglass is reduced, since the tolerance on glass size is relaxed, and costly coverglass/cell alignment procedures are eliminated. Adhesive investigated were EVA, FEP-Teflon sheet and DC 93-500. Details of processing and results are reported.

Spitzer, M. B.↗