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At least 1,513 records · Page 84
All sourcesNASA NTRSDOE OSTI
DOE OSTI2012

A Pilot Study of Uterine Artery Embolization with Tris-Acryl Gelatin Microspheres in Guinea Pigs

Objective: This study was designed to establish guinea pigs as an animal model for uterine artery embolization (UAE) with tris-acryl gelatin microspheres (TAGM). Methods: Twenty-five female adult guinea pigs were randomly divided into two groups, including a uterine artery casting mould group (n = 10) and a UAE group (n = 15). Pelvic angiography and vascular casting mould were performed in the first group. The anatomical characters of the pelvic cavity in guinea pigs were described. In the second group, the technical feasibility of performing UAE with TAGM in guinea pigs was investigated. The histopathological slides of the uterus of guinea pigs after UAE were examined to inspect the outcomes of UAE. Results: The uterine artery springs from the internal iliac artery, ascends tortuously along the cervix, and gives off vertically 8-10 branches to the cervix uteri and uterine horns. The diameters of the trunk of the uterine artery and its first branch were 0.32 {+-} 0.027 mm and 0.14 {+-} 0.01 mm, respectively. For UAE animals, the dosages of 40-120 and 100-300 {mu}m TAGM were 0.033 {+-} 0.003 ml and 0.015 {+-} 0.002 ml, respectively. On histopathological slides, embosphere particles were found in the first branches of the uterine artery, the subserous arteries, and the intramural arteries. Inflammatory reactions in the uterus were common in guinea pigs after UAE. Local or dispersed areas of necrosis in uterus also were observed in a few guinea pigs. Conclusions: Guinea pigs are an appropriate and feasible model for UAE with TAGM.

62 RADIOLOGY AND NUCLEAR MEDICINE↗
DOE OSTI2018

Switching of Coercivity Process in MnBi Alloys

MnBi-based alloys represent an interesting choice for developing rare earth-free permanent magnets due to the high magnetocrystalline anisotropy of their characteristic low-temperature intermetallic phase (LTIP) with hexagonal structure. In this work, we discuss the switching of coercivity mechanism in MnBi alloys by modulation of their phase distribution and microstructure. As-cast MnBi alloys obtained by suction-casting technique exhibited LTIP interspersed within Bi- and Mn-rich areas. A noticeable coercivity field of 282 kA/m was observed. The coercivity mechanism for this alloy was explained in terms of the nucleation of reverse domains after saturation, by means of the Kronmüller equation, which incorporates the detrimental effect of microstructure defects through fitting parameters associated to reduced intrinsic magnetic properties at grain size boundaries, interfaces, and local demagnetizing fields. Subsequent annealing at 583 K for 24 h produced a marked reduction of coercivity (down to 16 kA/m), reflecting a switching of coercivity process from nucleation to pinning of domain walls. The key microstructural feature determining this variation is the formation/suppression of Bi-rich areas, which promotes the nucleation and growth of the initial MnBi intermetallic phase.

75 CONDENSED MATTER PHYSICS, SUPERCONDUCTIVITY AND↗
DOE OSTI2019

High performance graphene-like thinly layered graphite based visible light photodetector

In this work, the drop casting method is utilized to obtain a thin graphene-like graphite layer as a photodetection layer on a SiO{sub 2}/Si substrate, and its performance is characterized to determine its potential use in commercial applications. The thin layer is formed by first synthesizing graphite soot from a butane flame before being turned into a liquid solution and drop-casted onto the substrate to form a thin graphene-like graphite film. Field emission scanning electron microscope and Raman vibrational mode analyses indicate that the fabricated graphene-like graphite layer has characteristics similar to the graphene. The graphene-like graphite photodetector demonstrates a narrow photoresponse from 530 to 680 nm, covering visible sources from green to red. The responsivity and external quantum efficiency of the device under the illumination of red laser 660 nm is found to be around 148 mA W{sup −1} and 27.8% respectively and is faster than that reported for similar systems using graphene and reduced graphene oxide previously. A fast response time of 83.7 and 28 µs at a modulation frequency of 1.0 and 10000 Hz respectively from the graphene-like thinly layered graphite photodetector shows potential application for the development of low-cost carbon-based photodetectors in near future.

77 NANOSCIENCE AND NANOTECHNOLOGY↗
DOE OSTI2018

Effect of Be Modification on the Oxide Bifilms and Tensile Strength Reliability of Al-Si-Mg Alloys Containing Excess Fe

The effect of oxide bifilms and Be modification (0.2 wt pct) on the tensile strength reliability of the as-cast and T{sub 6} heat-treated Al-9Si-0.35Mg-1.5Fe alloy was investigated using Weibull analysis. For this purpose, the density of oxide bifilms in the molten alloy was intentionally increased by surface agitation. According to the results, Be modifies the β-Al{sub 5}FeSi particles to the less harmful α-Fe compounds and substantially decreases the bifilm density in the castings leading to improved tensile properties and higher reliability. Moreover, the beneficial effect of Be was found to be more in the samples containing higher amounts of bifilms. For instance, in the heat-treated condition, Be increased the Weibull modulus of the non-agitated and surface-agitated samples by 4 and 94 pct, respectively. This improvement can be attributed to the strengthening effect of Be on the young surface oxides so that they resist more against rupture when melt is subjected to the surface turbulence. The reduced pressure test and fractography investigations also confirmed the reduction of bifilm density and bifilm-related defects in Be-modified samples.

36 MATERIALS SCIENCE↗
DOE OSTI2018

Rapid Identification of Calcium Aluminate Inclusions in Steels Using Cathodoluminescence Analysis

We propose a method to identify calcium aluminate inclusions in calcium-treated aluminum-killed steels (Ca{sub 12}Al{sub 14}O{sub 33}, CaAl{sub 4}O{sub 7}, CaAl{sub 12}O{sub 19}, and Al{sub 2}O{sub 3}) using cathodoluminescence (CL) analysis. Such inclusions result in nozzle clogging and melting of the stopper rod during continuous casting. We obtain CL images and CL spectra of calcium aluminate inclusions in model samples of calcium-treated aluminum-killed steel. The model samples are prepared by heating mixtures of Fe powder, Al powder, and Ca shot at 1550 °C in an argon atmosphere. On the basis of the CL colors and CL spectra of the calcium aluminate inclusions, we demonstrate that it is possible to distinguish Ca{sub 12}Al{sub 14}O{sub 33}, CaAl{sub 4}O{sub 7}, CaAl{sub 12}O{sub 19}, and Al{sub 2}O{sub 3} inclusions from CaAl{sub 2}O{sub 4} and Ca{sub 3}Al{sub 10}O{sub 18} inclusions, which do not cause nozzle clogging and melting of the stopper rod, by comparing CL images obtained using digital cameras with and without a built-in filter. The acquisition times for the CL images are less than 10 seconds. Thus, the method we present here can be applied for the rapid detection of harmful calcium aluminate inclusions during continuous casting. The CL spectra also provide basic information to specify compositions in agglomerated calcium aluminate inclusions.

36 MATERIALS SCIENCE↗
DOE OSTI2018

Inclusion Characterization in Aluminum-Deoxidized Special Steel with Certain Sulfur Content Under Combined Influences of Slag Refining, Calcium Treatment, and Reoxidation

Inclusions in Al-killed steel with [S] of about 0.0060 to 0.0070 mass pct were characterized and discussed, evaluating the combined effects of basic slag refining and Ca treatment in ladle, together with reoxidation of liquid steel in casting tundish. Inclusions were changed from Al{sub 2}O{sub 3} to MgO-Al{sub 2}O{sub 3} spinel and then to MgO-Al{sub 2}O{sub 3}-CaO during basic slag refining. After Ca treatment, many (MgO-Al{sub 2}O{sub 3}) + CaS inclusions were formed, featuring the coexistence of MgO-Al{sub 2}O{sub 3} and CaS to form a dual-phased structure. In the following Ar blowing, the number density of (MgO-Al{sub 2}O{sub 3}) + CaS inclusions and pure CaS increased obviously, which implied that [Ca] preferentially reacted with [S] rather than [O] in steel. Reoxidation in casting tundish caused the pickup of oxygen in steel, and the rise of total oxygen (T.O) was 0.0002 mass pct; even 55t steel has been poured. As a result, the content of CaO in inclusions increased and MgO-Al{sub 2}O{sub 3}-CaO inclusions were formed again. Thermodynamic calculations revealed that the driving force was strong for the formation of CaS-based inclusions. Higher carbon content in steel would help to reduce oxygen content while enhancing the activity of [S] in steel, which further stabilized the existence of CaS-based inclusions. Therefore, inclusions were mostly the solid (MgO-Al{sub 2}O{sub 3}) + CaS dual-phase ones, without the formation of liquid calcium aluminates. Contents of CaS and CaO in inclusions were affected by the [mass pct S]/[mass pct O] ratio, which was calculated as about 4.58 K and 5.34 K at 1873 K and 1823 K, respectively. This finding implied that lower oxygen was not favorable to prevent the solid inclusions in the calcium treatment of high carbon special steel.

36 MATERIALS SCIENCE↗
DOE OSTI2018

Thermomechanical Processing of Metal Feedstock for Semisolid Forming: A Review

Thermomechanical processing of cast structures is an effective solid working route of generating thixotropic morphologies after subsequent partial melting and is in use for decades to manufacture the bulk billet feedstock for thixoforming from a variety of alloys. The solid-state deformation is also critical for coarse particulate feedstock, utilized for semisolid forming either directly or after compaction into billets. Although the original concept, called strain-induced melt activation (SIMA), defined the specific procedure, the term became generally recognized synonym for a variety of thermomechanical treatments offering an opportunity of controlling the solidification microstructure. This review covers transformations during solid-state deformation, reheating to semisolid state and isothermal holding within solidus–liquidus range, and solidification of thixotropic slurries. Essentials of semisolid metal processing, necessary to understand the subject, are supported by details related to specific implementation techniques and alloys. Application examples at laboratory and commercial levels and properties achieved with conventional and severe plastic deformation techniques, for different alloys along with present limitations, are described. The link between solid-state deformation-enhanced melting and liquid metal engineering is emphasized throughout the paper in terms of the common goal of controlling the solidification outcome in order to develop technology for mass-scale production of net-shape components having performance characteristics superior to conventional castings.

36 MATERIALS SCIENCE↗
DOE OSTI2019

Characterization of Solidification Microstructures in Vacuum Arc Remelted Nickel Alloy 718

Digital image analysis techniques were developed to autonomously characterize dendritic solidification features in microstructures of a nickel alloy 718 ingot produced by vacuum arc remelting (VAR). Automated macrophotography was implemented to image microstructures and produce large image montages of etched ingot cross sections. Two image analysis techniques, particle identification and two-point correlation, were applied to autonomously measure primary dendrite arm orientation and secondary dendrite arm spacing from the image montages. Particle identification measured individual dendritic features. The two-point correlation technique measured averaged feature values over defined image areas. These methods are described and compared. Melt pool profile and solidification time histories were reconstructed from primary dendrite arm orientation and secondary dendrite arm spacing measurements, respectively. These characterization techniques provide two new methods of reconstructing melt pool profiles and solidification times in cast ingots. The information produced is expected to be useful in the validation of computational models for solidification during VAR, similar remelting processes, and general casting processes that produce dendritic solidification features.

36 MATERIALS SCIENCE↗
DOE OSTI2019

Numerical and Physical Simulation of the Fluid Flow in a Beam Blank Mold Fed Through the Center of the Web

Fluid flow inside a beam blank mold fed through a three-port SEN (two lateral ports and one bottom port), positioned at the center of the mold, has been investigated. Literature survey shows that this kind of configuration is not frequently used. It had been shown that it is possible to get a symmetrical flow with this configuration. The downward inclination of the ports should influence the transient fluid flow. The greater the downward inclination, the greater is the instability of the jet and of the interface between the immiscible fluids that simulate the slag/metal behavior. The flow characterization was made by dye dispersion, PIV technique, measurement of the meniscus oscillation using ultrasonic sensors, and CFD simulations. The slag/metal behavior was simulated using water and oils with different physical properties. The results from PIV as well as from observations of the water–oil interface have been used to validate the CFD simulations. Oils with density close to water resulted in more instability at the interface with entrainment starting from fluid flow rate of 125 L/min (equivalent to casting speed of 1 m/min). Decreasing the viscosity of slag (oils) and increasing the casting velocity (water flow rate) result in reduction of the interfacial stability.

36 MATERIALS SCIENCE↗
DOE OSTI2018

Thermal Treatment, Sliding Wear and Saline Corrosion of Al In Situ Reinforced with Mg{sub 2}Si and Ex Situ Reinforced with TiC Particles

The main objective of this work is to produce a composite consisting of (a) a cast heat-treatable Al-Mg-Si alloy with high contents of Mg for corrosion resistance and Si to offset the Mg-due poor castability (in situ hypoeutectic Mg{sub 2}Si/Al composite) and (b) TiC particles at high enough volume fractions (≤ 15%), in order to achieve a satisfactory combination of wear and corrosion performance. TiCp/Al-7Mg-5Si (wt.%) composites were produced by flux-assisted casting followed by solution and aging heat treatment. Solution treatment led to a relatively uniform dispersion and shape rounding of Mg{sub 2}Si precipitates and Si particles. TiC particle addition resulted in refinement of primary Al, modification of the Mg{sub 2}Si Chinese script morphology and refinement/spheroidization of primary Mg{sub 2}Si. Heat treatment combined with TiC addition notably improved the sliding wear resistance of Al-7Mg-5Si. A wear mechanism has been proposed. The TiC/Al interfaces remained intact of corrosion during potentiodynamic polarization of the heat-treated materials in 3.5 wt.% NaCl. Different main forms of localized corrosion in 3.5 wt.% NaCl were identified for each TiC content (0, 5, 15 vol.%), depending on specific degradation favoring microstructural features (topology/size/interface wetting) at each composition.

36 MATERIALS SCIENCE↗
DOE OSTI2018

Modeling of Crucial Process Parameters for the Continuous Improvement of Special Steels at the Stomana Plant

In this study, a heat transfer model that takes under consideration the micro-segregation phenomena and has been extensively deployed for solidification studies concerning the plant casters is also applied to show the casting speed and superheat effects upon internal soundness. Τhe solidification path of C45R, 42CrMo4, S355 grades was simulated using Thermocalc{sup ®} and DICTRA software in order to examine the phases formed in crucial process temperature windows for the casting. Coupled Heat Transfer/Simple Micro-Segregation Model software has been deployed to simulate the effect of cooling rate on solidus temperature, and solid fraction during solidification. The solidus temperature results computed by the HT/SM and DICTRA were found to be in good agreement. However, the differences in the predicted solidification fractions may derive from the fact that DICTRA uses an average cooling rate whereas the heat transfer SM model takes into account also the local cooling rates in the solidification progress.

36 MATERIALS SCIENCE↗
DOE OSTI2018

The Improved Thermal Conductivity of a Potting Material for High-Power Fast Warm-Up Cathodes

With higher power, frequency and longer life of microwave tubes, cathode heater assembly is being modified to enhance the warm-up performance and reliability, which are governed by ceramics thermal conductivity, electrical resistivity and shrinkage. In present work, a potting material with a high thermal conductivity of 22.14 W/(m K) and low linear shrinkage of 5.5% was prepared using two kinds of alumina powders with different size and morphology. Aqueous slurries were produced for centrifugal casting. The highest solid loading slurries with 70 vol.% were obtained. Green body with relative density above 70% was easily made from slurries using centrifugal casting. Relative sintered density reached 86.75% maximum without any sintering aids. Rheological behavior of slurries, potting microstructure, sintering shrinkage and thermal conductivity were analyzed. Continuous particle distribution, series and parallel models were used to guide the powders proportion and explain the thermal conductivity. The potting material thermal conductivity experimental data agreed with the series and parallel models when the weight parameter ξ was between 0.3 and 0.5.

36 MATERIALS SCIENCE↗
DOE OSTI2019

Application of Selected Artificial Intelligence Methods in a System Predicting the Microstructure of Compacted Graphite Iron

Intelligent computing tools such as artificial neural network and fuzzy logic are used as predictive modeling tools. The use of these methods, combined with model experimental results, may be an excellent predictive tool, allowing us to forecast the microstructure of the tested cast iron at the level of computer simulation. In this study, the reference training cases collected in one database were used to determine the parameters of the neuro-fuzzy ANFIS model. They mainly include the results of observations and measurements of the content of individual microstructural constituents of the compacted graphite iron, examined as a function of the content of individual alloy additives (molybdenum, nickel and copper introduced in various proportions). The training process of such a fuzzy inference system is done by constantly changing its parameters (parameters of the membership function) and determining new rule conclusions as a result of presenting individual case examples from the training sample. The conducted research has shown the possibility of applying the ANFIS model as a tool to control the chemical composition of compacted graphite iron in the production of castings with high-strength parameters.

36 MATERIALS SCIENCE↗
DOE OSTI2020

High Speed In-situ X-ray Imaging of 3D Freeze Printing of Aerogels

3D freeze printing (3DFP) combines drop-on-demand (DOD) inkjet printing with freeze casting to fabricate lightweight and multifunctional aerogels with customized geometries. Freeze casting is an efficient and easily implemented method capable of fabricating porous, sponge-like structures for many different applications. This process enables tailoring the microstructure of the final product (i.e., pore morphology, alignment, average size distribution, etc.) by controlling the fabrication conditions and freezing kinetics. Furthermore, its combination with DOD printing provides the capability of engineering the macrostructure without relying on a mold as reported for 3D freeze-printed aerogels made from graphene, silver nanowires, and other nanocomposites. In this paper, we performed in-situ X-ray imaging to understand the inside process dynamics in 3DFP using a commercially available colloidal silica ink. We investigated the 3DFP process with the following hierarchy: first, single droplets; then, uniform lines obtained from coalescence of droplets; and finally, three consecutive lines deposited layer by layer. With the help of X-ray imaging, the importance of the balance between material deposition and freezing rates was shown in-situ by the observation inside of the freeze front following the tip of the printed line. The effects of the substrate temperature on the elimination of undesired interfacial boundaries were also shown by the observed ice crystals penetrating from lower to upper layer.

36 MATERIALS SCIENCE↗
DOE OSTI2022

High-performance organic photodetectors enabled by a refined fibrillar multiphase morphology

Film morphology of donor:acceptor blend layers plays a critical role in photon-to-current efficiency and dark/noise current of organic photodetectors (OPDs). One effective approach to manipulate crystallization and mesoscale phase separation of such blend layers is sequential casting (SC). However, the guiding strategies to control the morphology and the impacts on OPD performance of the SC films remain elusive, as the film structural evolution during SC is different from conventional blend casting (BC). In this report a refined fibrillar multiphase morphology is demonstrated by SC in an NT812:IEICO-4F blend film, where the high-quality IEICO-4F crystallites infiltrate the robust NT812 fibril network from the surface to the bulk. Such a morphology leads to improved charge generation and collection, reduced trap states, and enhanced charge block capability of resultant device, enabling simultaneous achievement of high external quantum efficiency and low dark/noise current. A maximum special detectivity of 5 × 10 13 Jones is achieved at 860 nm under –0.1 V, which is among the highest detectivities for vis-to-NIR OPDs. The linear dynamic range and response speed are also improved. Such enhancements are parallelly observed from OPD devices based on other blend systems with similar fibrillar refinement, which provides guidelines for film structure manipulation towards high OPD performance.

37 INORGANIC, ORGANIC, PHYSICAL, AND ANALYTICAL CH↗
DOE OSTI2025

Hierarchical microstructural parameters governing electrical and thermal conductivity in Al-based eutectic systems

Enhancing conductivity properties of aluminum alloys can drive superior performance and efficiency across diverse engineering applications, yet currently commercially available Al casting alloys are severely limited in electrical and thermal conductivity. There is a general understanding that the presence of any defects and alloying elements within Al will inevitably lower conductivity properties. However, there is a lack of comparative studies evaluating the intricate interplay between the microstructural parameters and conductivity properties across cast Al-based eutectic systems. Therefore, this study bridges this gap by conducting a comparative study across hypoeutectic alloy compositions consisting of 50 % primary Al and 50 % eutectic region to elucidate the key parameters that dictate conductivity properties. This research contributes to advancing the understanding of alloy design opportunities for high conductivity, high strength castable Al alloys.

36 MATERIALS SCIENCE↗
DOE OSTI2012

Properties of the thermally stable Al{sub 95}Cr{sub 3.1}Fe{sub 1.1}Ti{sub 0.8} alloy prepared by cold-compression at ultra-high pressure and by hot-extrusion

An Al{sub 95}Cr{sub 3.1}Fe{sub 1.1}Ti{sub 0.8} (in at.%) alloy was made into rapidly solidified powder by melt atomization. The powder was compacted by two processes: 1) uni-axial cold compression at an ultra-high pressure of 6 GPa and 2) hot extrusion at 480 Degree-Sign C. The structures, mechanical properties and thermal stability of both materials were compared with the commercial AlSi{sub 12}Cu{sub 1}Mg{sub 1}Ni{sub 1} (in wt.%) casting alloy, which is generally considered to be thermally stable. It was found that cold compression at ultra-high pressure created a compact and porosity-free material, which was similar to the material that was prepared with the commonly used hot extrusion method. The Vickers hardness, compressive strength and compressive yield strength of the cold-compressed alloy were 161 HV, 680 MPa and 547 MPa, respectively, which were higher than the values obtained for the hot-extruded and casting alloys. The thermal stability of the hot-extruded Al{sub 95}Cr{sub 3.1}Fe{sub 1.1}Ti{sub 0.8} alloy was excellent because its mechanical properties did not change significantly, even after 100 h of annealing at 500 Degree-Sign C. The mechanical properties and thermal stability of the investigated materials were discussed in relation to their structures and diffusivities of the alloying elements. - Highlights: Black-Right-Pointing-Pointer The Al{sub 95}Cr{sub 3.1}Fe{sub 1.1}Ti{sub 0.8} alloy was prepared by compression at an ultra-high pressure of 6 GPa. Black-Right-Pointing-Pointer The resulting material was dense and porosity-free. Black-Right-Pointing-Pointer The material had high hardness of 161 HV and a compressive strength of 680 MPa. Black-Right-Pointing-Pointer The material had excellent thermal stability at 500 Degree-Sign C.

36 MATERIALS SCIENCE↗