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At least 1,495 records · Page 83
All sourcesNASA NTRSDOE OSTI
DOE OSTI2019

Fabrication and Characterization of A5083-WC-Al{sub 2}O{sub 3} Surface Composite by Friction Stir Processing

In this study, WC-Al{sub 2}O{sub 3} ceramic composite was incorporated into Al5083 to produce a surface composite by friction stir processing (FSP), and the microstructure, hardness and wear properties of Al5083-WC-Al{sub 2}O{sub 3} surface composite were evaluated. Optical microscopy of FSPed samples showed grain refinement in the stir zone. The addition of WC-Al{sub 2}O{sub 3} particles as well as increase in FSP pass number had a considerable effect on grain refinement, and the grain size of Al5083 base metal of 36 µm reduced to 11 µm for Al5083-WC-Al{sub 2}O{sub 3} surface composite after four passes. The SEM observation of the surface composite revealed that the WC-Al{sub 2}O{sub 3} particles distributed homogenously in the matrix and by increasing the FSP passes, the initial agglomerates of mechanochemically synthesized WC-Al{sub 2}O{sub 3} powders could be fractured. Microhardness evaluation showed a substantial improvement by adding WC-Al{sub 2}O{sub 3} particles and increase in FSP pass number. The maximum microhardness value of 101 HV belonged to surface composite after four passes, while the microhardness of the base metal was 65 HV. Wear test results revealed enhanced tribological behavior with a similar trend of microhardness values. Scanning electron microscopy tests revealed both adhesive and abrasive wear mechanisms on the surface of the wear test specimens.

36 MATERIALS SCIENCE↗
DOE OSTI2019

Effects of Particle Characteristic Parameters on the Electrical Conductivity of TiB{sub 2}/Cu Composites: A Modified Model for Predicting Their Electrical Conductivity

High-strength and highly conductive copper matrix composites can not only maintain excellent electrical and thermal conductivity but also enhance the strength and hardness of materials, showing that composites have a bright future for development. Predictions of the effective electrical conductivity of copper matrix composites disagree with experimental data due to the dependence of the composites on several factors. Most prediction models simply consider the influence of the particle volume fraction on conductivity. In the present study, the influence of the volume fraction and the size of the TiB{sub 2} particle on the electrical conductivity of TiB{sub 2}/Cu composites are investigated. The obtained electrical conductivity results correlate with the volume fraction, size, and distribution of particles in a pure copper matrix. A modified model for predicting the electrical conductivity is proposed where the particle spacing parameters are introduced into the existing Maxwell model. The particle spacing parameter, as a fitting parameter, fits the experimental data of the copper matrix composites excellently.

36 MATERIALS SCIENCE↗
DOE OSTI2019

Corrosion Protection of Cu Electrical Cable by W-Ni Composite Coatings Doped with TiO{sub 2} Nanoparticles: Influence of Pulse Currents

W-Ni-TiO{sub 2} nano-composite layers were electrodeposited on copper surface by both direct (DC) and pulse (PC) currents. The copper substrates are samples from the main electrical cable used for the Renault K-Z (the latest 100% electric vehicle). In order to investigate coating morphology, atomic force microscopy was used, while energy-dispersive x-ray analysis was applied to determine nano-composite composition. Based on surface morphology, the W-Ni-TiO{sub 2} (DC) alloy surface was covered by massive agglomerates, especially when the W-Ni-TiO{sub 2} (PC) nano-composite coating was more compact, thicker and exhibited smaller grain size. The coated surface revealed different contents such as 43.4 and 65.4% of W in DC and PC coatings, respectively, which are considered to be a novel composition of the W-Ni alloy. XRD studies revealed that the NiW{sub 2} phase only occurs in the W-Ni-TiO{sub 2} (PC) nano-composite alloy. Electrical and thermal conductivities, microhardness and porosity values are enhanced by the addition of TiO{sub 2} to the alloy.

36 MATERIALS SCIENCE↗
DOE OSTI2019

Wear and Corrosion Behavior of Graphene-Nanoplate-Reinforced Copper Matrix Composites Prepared Through Electrostatic Self-Assembly

Synthesis of graphene nanoplates (GNPs)/copper (Cu) composites is one of the key challenges in the uniform dispersion of GNPs in the Cu matrix because of their density difference. In this work, GNPs/Cu composites are synthesized through electrostatic self-assembly and spark plasma sintering. The GNPs are uniformly dispersed in the Cu matrix. The graphene protective films are formed in the composites to protect the Cu matrix. The antifriction performance of the GNPs/Cu composites is investigated using a ball-on-disk apparatus. The corrosion resistance of the GNPs/Cu composites is estimated using potentiodynamic polarization curves. Wear and corrosion mechanisms are analyzed through scanning electron microscopy with energy-dispersive spectroscopy. The antifriction performance and corrosion resistance of the composites can be significantly improved by adding GNPs.

36 MATERIALS SCIENCE↗
DOE OSTI2020

Mechanical Characterization of High-Temperature Carbon Fiber-Polyphenylene Sulfide Composites for Large Area Extrusion Deposition Additive Manufacturing

Additive manufacturing (AM) is evolving from rapid prototyping to production of structural components. The widespread application of AM demands a high level of mechanical performance from these components, and it is therefore essential to improve feedstock material in order to meet these mechanical expectations. However, compared to traditional manufacturing techniques, the mechanical properties of AM materials and their resulting components are not well understood. In this study, we investigated the processability, microstructure, and mechanical performance of twin-screw compounded short carbon fiber reinforced polyphenylene sulfide (PPS) pellets as a feedstock material for big area AM (BAAM). The performance of the AM components was compared to that of traditional processing methods, namely injection molding (IM) and extrusion-compression molding (ECM). It was found that the AM composites exhibited 118% lower tensile strength and 55% lower tensile modulus when compared to traditional injection molding composite specimens; however, AM composites exhibited comparable properties to ECM composites. This response was attributed to highly aligned fibers in IM and AM samples. However, the AM composites contained porosity (15.5% volume), which reduced their mechanical properties in comparison to ECM composites. Finally, the IM process showed the maximum amount of fiber attrition with minimum porosity (0.007% volume), while the ECM process exhibited the least fiber attrition with 4.3% volume porosity.

36 MATERIALS SCIENCE↗
DOE OSTI2020

Densification and oxidation behavior of spark plasma sintered Hafnium Diboride-Hafnium Carbide composite

This study reports on the sintering and oxidation behaviors of Hafnium Diboride (HfB 2 ) and Hafnium Carbide (HfC) based ultra-high temperature ceramic (UHTC) composites. Pure Hafnium Diboride, Hafnium Carbide, and HfB 2 -50 vol% HfC composite were consolidated using spark plasma sintering (SPS) without the use of sintering aids. HfB 2 -HfC composite displayed a high sintered density of 98% as compared to 87% density of pure HfB 2 . The increased density of the HfB 2 -HfC composite is attributed to the bimodal powder distribution, which allowed for the smaller HfC particle to occupy the voids between the larger HfB 2 particles resulting in improved packing efficiency. Moreover, the higher planar surface energy, for the (111) and the (200) planes for HfC, contributed to the smaller HfC particle being a significant driving force in the sintering process. Oxidation studies of each material were carried out by exposing them to a high-speed plasma jet in a temperature exceeding 2700 °C. The results of these studies show an improved oxidation resistance of HfB 2 -HfC composite by 54% and 70% over pure HfC and HfB 2 , respectively. The enhanced oxidation behavior is attributed to B 2 O 3 filling in the porosity between the HfO 2 scale and protecting the underlying material. This study provides a new alternative to improve the sinterability of UHTC diborides by introducing another UHTC (i.e., HfC) to form a fully dense composite without sintering aid and superior oxidation resistance.

36 MATERIALS SCIENCE↗
DOE OSTI2023

Enhanced ductility in in-layer glass-carbon fiber/epoxy hybrid composites produced via tailored fiber placement

Experimental mechanical property results of composite materials with hybrid reinforcements (commingled glass and carbon fibers) are detailed and compared with single-fiber composite properties. In-layer hybrid materials, with carbon and glass fiber tows laid side-by-side, were produced via tailored fiber placement (TFP) technology. Detailed experiments showed a phenomenon of “enhanced ductility” of carbon fiber in the hybrid composites of 12–24% relative to an all-carbon fiber composite and multiple stress–strain peaks were observed. Here, this enhanced ductility was hypothesized to be due to the glass fibers mitigating the shock waves arising from the initial failures of carbon fibers, and preventing the premature failure of the remaining carbon fibers. A novel way to engineer the stress–strain behavior of a hybrid composite to achieve a metal-like ductile response (plateau of stress–strain behavior, often termed “elastic–plastic deformation”) was demonstrated by carefully selecting the type and composition of carbon and glass fiber materials.

36 MATERIALS SCIENCE↗
DOE OSTI2023

Economic competitiveness of pultruded fiber composites for wind turbine applications

Pultrusion manufacturing of fiber reinforced polymers has been shown to yield some of the highest mechanical properties for unidirectional composites, having a high degree of fiber alignment with consistent performance. Pultrusions offer a low-cost manufacturing approach for producing unidirectional composites with a constant cross-section and are used in many applications, including spar caps of wind turbine blades. However, as an intermediate processing step for wind blades, the additional cost of manufacturing pultrusions must be accompanied by sufficient increases in mechanical performance and system benefits. Wind turbine blades are manufactured using vacuum-assisted resin transfer molding with infused unidirectional fiberglass or carbon pultrusions for the spar cap. Infused fiberglass composites are among the most cost-effective structural materials available and replacing this material in the cost-driven wind industry has proven challenging, where infused fiberglass spar caps are still the predominant material system in use. To evaluate alternative material systems in a pultruded composite form, it is necessary to understand the costs for this additional manufacturing step which are shown to add 33%–55% on top of the material costs. A pultrusion cost model has been developed and used to quantify cost sensitivities to various processing parameters. The mechanical performance for pultruded composites is improved versus resin-infusion manufacturing with a 17% increase in design strength at a constant fiber volume fraction, but also enables higher achievable fiber volume fractions. The cost-specific mechanical performance is compared as a function of processing parameters for pultruded composites to identify the opportunities for alternative material and manufacturing approaches for wind turbine spar caps. Finally, four materials are compared in a representative wind turbine blade model to assess the performance of pultruded carbon fiber systems and pultruded fiberglass relative to infused fiberglass, where the pultruded systems produce lower weight blades with various cost distinctions.

42 ENGINEERING↗
DOE OSTI2023

Crashworthiness of recycled carbon fiber composite sinusoidal structures at dynamic rates

Fiber reinforced polymer composites are finding applications in the automotive space for structurally critical applications including crash management. The use of recycled carbon fiber reinforcement can greatly reduce carbon emissions. In this study, recycled carbon fiber composites were manufactured into a self-supporting geometry using three matrices: polyphenylene sulfide (PPS), acrylonitrile butadiene styrene (ABS), and a structural epoxy, and subsequently crushed between flat platens at dynamic rates ranging from 4.6 to 9.1 ms -1 at temperatures in a range of -40°C to 80°C. Load-displacement data was used to evaluate their specific energy absorption, crush efficiency, and steady-state crush stress. Further, the energy absorption of the ABS composites was strongly sensitive to temperature, while the PPS composites exhibited strong crush efficiency dependence with both rate and temperature. The epoxy composites exhibited stable crush behavior at dynamic crush rates but exhibited a dramatic reduction in crush efficiency relative to quasi-static tests. The results of this study indicate that recycled fiber composites can achieve very high energy absorption levels (50–80kJkg -1 at room temperature) that make them an excellent alternative to more expensive and less environmentally friendly continuous virgin fiber laminates.

42 ENGINEERING↗
DOE OSTI2019

Fluorescent detection of cholesterol using p-Sulfonatocalix[4]arene functionalized carbon nanotubes and thermally reduced graphite oxide composites

In the present study, carbon nanotube (CNT), thermally reduced graphite oxide (TRGO), and CNT-TRGO were functionalized with p-sulfonatocalix[4]arene (SC4) and then investigated for fluorescent detection of cholesterol in the presence of rhodamine 6G (R6G). All of the composite samples show effective quenching of R6G fluorescent intensity without cholesterol, but the fluorescence intensity significantly increases with the addition of cholesterol. The results indicate a strong interaction between SC4 composites and cholesterol rather than between the SC4 composites and R6G, increasing R6G fluorescence intensity in the presence of cholesterol due to the release of R6G from the SC4 composites. Formation of the complex, made of the SC4 composite plus the cholesterol, enables the detection of cholesterol in the wide range of cholesterol concentration up to 109 µM. The binding constant between SC4 and cholesterol has been calculated, indicating that the SC4 composites display the maximum binding constant of 1.9 × 10 4 M -1 with cholesterol.

37 INORGANIC, ORGANIC, PHYSICAL, AND ANALYTICAL CH↗
DOE OSTI2024

Reassessing the proposed “CY chondrites”: Evidence for multiple meteorite types and parent bodies from Cr-Ti-H-C-N isotopes and bulk elemental compositions

Here, we report a coordinated bulk Cr-Ti-H-C-N isotopic and compositional study of six carbonaceous chondrites from Antarctica that are often considered to be related and termed Yamato-like carbonaceous (CY) chondrites. These meteorites are known to have undergone extensive aqueous alteration followed by different degrees of thermal alteration, to be similar to one another in regard to mineralogy, and share affinities with both the Ivuna-like carbonaceous (CI) and Mighei-like carbonaceous (CM) chondrites. While mineralogically similar, a key difference among these samples is that chondrules have been found in some of these samples, but not in others. The aim of this study is to evaluate the relationship of these meteorites to one another, and investigate how they relate to the CI and CM chondrite groups. We find that with the addition of the isotopic compositions of these ‘CY’ chondrites, there is now a continuum of isotopic compositions among the carbonaceous chondrites. The CI chondrites are no longer separate in O isotopic compositions from the other carbonaceous chondrite groups in plots of Cr-O and Ti-O. We also find that the ‘CY’ chondrites represent two distinct populations, which correlate with their heating stage. However, the peak temperatures experienced by each population can only explain the differences in H and C isotopes and abundances and N abundances between samples, and cannot have caused the differences in N, Cr, and Ti isotopes, or all the volatile element depletions of the sample’s bulk compositions. Instead, we conclude that the compositional and isotopic data of these two populations correlate with their known chondrule abundances, indicating distinct precursors for each population. We find it most likely that these samples originate from two distinct asteroids, implying that among the six samples studied here, there are not five related samples to constitute a new meteorite group. The chondrule-free heating Stage III samples are most likely heated CI chondrites, while the chondrule-bearing heating Stage IV samples could be heated CM chondrites.

58 GEOSCIENCES↗
DOE OSTI2019

Phosphate glass matrix composites incorporating trisilanol phenyl polyhedral oligomeric silsesquioxane prepared by viscous flow sintering method with enhanced benefits

The effect of mixing and sintering processes to prepare tin fluorophosphate glass (Pglass) matrix composites incorporating trisilanol phenyl polyhedral oligomeric silsesquioxane (TSP-POSS) was investigated by comparing manual and suspension mixing, one-step and stepwise sintering processes to explore the structure dynamics and physical properties in the composites as a function of the different process conditions used. Energy Dispersive X-ray analysis confirmed optimal homogeneous dispersion of the TSP-POSS molecules in the composites prepared by the suspension method. The observed increase of glass transition temperature and the reduction of non-bridging bonds in the composites are believed to be the reason for the effective dispersion of TSP-POSS molecules in the composites. The chemical reaction between the TSP-POSS and Pglass was strongly influenced by the mixing/dispersion and sintering processes investigated. 13 C cross polarized magic angle spinning (CP MAS) solid state nuclear magnetic resonance (NMR) spectroscopy confirmed the chemical stability of the TSP-POSS during the sintering process at elevated temperatures. In addition, a chemical reaction between the TSP-POSS and Pglass was evidenced by 29 Si CP MAS NMR analysis. Here, this study will provide a better fundamental understanding of the effective dispersion mechanism of the TSP-POSS molecules in the Pglass matrix that will facilitate tailoring the physicochemical properties of the composites with addition of various small concentrations of TSP-POSS for a number of applications where the pure Pglass is not applicable due to the intrinsic properties of the Pglass.

36 MATERIALS SCIENCE↗
DOE OSTI2011

Sorption and desorption properties of a CaH{sub 2}/MgB{sub 2}/CaF{sub 2} reactive hydride composite as potential hydrogen storage material

The hydrogenation behavior of 3CaH{sub 2}+4MgB{sub 2}+CaF{sub 2} composite was studied by manometric measurements, powder X-ray diffraction, differential scanning calorimetry and attenuated total reflection infrared spectroscopy. The maximum observed quantity of hydrogen loaded in the composite was 7.0 wt%. X-ray diffraction showed the formation of Ca(BH{sub 4}){sub 2} and MgH{sub 2} after hydrogenation. The activation energy for the dehydrogenation reaction was evaluated by DSC measurements and turns out to be 162{+-}15 kJ mol{sup -1} H{sub 2}. This value decreases due to cycling to 116{+-}5 kJ mol{sup -1} H{sub 2} for the third dehydrogenation step. A decrease of ca. 25-50 deg. C in dehydrogenation temperature was observed with cycling. Due to its high capacity and reversibility, this composite is a promising candidate as a potential hydrogen storage material. - Graphical abstract: PCI of 3CaH{sub 2}+4MgB{sub 2}+CaF{sub 2} reactive hydride composite at 325 deg. C and 350 deg. C. Open marks: dehydrogenation, closed marks: hydrogenation. Highlights: > The hydrogenation and dehydrogenation behavior of CaF{sub 2} doped CaH{sub 2}/MgB{sub 2} RHC is presented. > The new composite presents a superior hydrogen uptake compared with the non-doped composite.. > A reduction in the E{sub a} and the dehydrogenation temperature was observed by CaF{sub 2} doping and cycling.

37 INORGANIC, ORGANIC, PHYSICAL, AND ANALYTICAL CH↗
DOE OSTI2012

Synthesis of self-assembled layered double hydroxides/carbon composites by in situ solvothermal method and their application in capacitors

Nickel-aluminum layered double hydroxides/carbon (Ni-Al LDHs/C) composites have been successfully fabricated via a facile in situ water-ethanol system. LDHs nanosheets could highly disperse on the surface of colloidal carbonaceous spheres through the interfacial electrostatic force. Ni-Al LDHs/C composite electrode prepared at 50% ethanol system exhibits the highest capacitance of 1064 F g{sup -1} at a current of 2.5 A g{sup -1}, leading to a significant improvement in relation to each individual counterpart (3.5 and 463 F g{sup -1} for carbon and Ni-Al LDHs at 2.5 A g{sup -1}, respectively). And a possible mechanism was proposed for the formation of the composites. Highlights: Black-Right-Pointing-Pointer Ni-Al LDHs/C composites have been self-assembled by an in situ solvothermal method. Black-Right-Pointing-Pointer A possible growth mechanism to explain the composite is proposed. Black-Right-Pointing-Pointer Ni-Al LDHs/C composites display better electrochemical performance.

36 MATERIALS SCIENCE↗
DOE OSTI2012

SnO{sub 2}/ZnO composite structure for the lithium-ion battery electrode

In this article, SnO{sub 2}/ZnO composite structures have been synthesized by two steps hydrothermal method and investigated their lithium storage capacity as compared with pure ZnO. It has been found that these composite structures combining the large specific surface area, stability and catalytic activity of SnO{sub 2} micro-crystals, demonstrate the higher initial discharge capacity of 1540 mA h g{sup -1} with a Coulombic efficiency of 68% at a rate of 120 mA h g{sup -1} between 0.02 and 2 V and found much better than that of any previously reported ZnO based composite anodes. In addition, a significantly enhanced cycling performance, i.e., a reversible capacity of 497 mA h g{sup -1} is retained after 40 cycles. The improved lithium storage capacity and cycle life is attributed to the addition of SnO{sub 2} structure, which act as good electronic conductors and better accommodation of the large volume change during lithiation/delithiation process. - Graphical abstract: SnO{sub 2}/ZnO composite structures demonstrate the improved lithium storage capacity and cycle life as compared with pure ZnO nanostructure. Highlights: Black-Right-Pointing-Pointer Synthesis of SnO{sub 2}/ZnO composite structures by two steps hydrothermal approach. Black-Right-Pointing-Pointer Investigation of lithium storage capacity. Black-Right-Pointing-Pointer Excellent lithium storage capacity and cycle life of SnO{sub 2}/ZnO composite structures.

36 MATERIALS SCIENCE↗
DOE OSTI2014

Composition and microstructure of zirconium and hafnium germanates obtained by different chemical routes

The phase composition and morphology of zirconium and hafnium germanates synthesized by ceramic and co-precipitation routes were studied. The products were characterized using high-temperature X-ray diffraction analysis (XRD), Raman spectroscopy, scanning electron microscopy (SEM) and thermal (TG/DTA) analysis. To investigate the phase composition and stoichiometry of compounds the unit cell parameters were refined by full-profile Rietveld XRD analysis. The morphology of products and its evolution during high-temperature treatment was examined by SEM analysis. It was stated that there is the strong dependence of the phase composition and morphology of products on the preparation route. The ceramic route requires a multi-stage high-temperature treatment to obtain zirconium and hafnium germanates of 95% purity or more. Also, there are strong diffusion limitations to obtain hafnium germanate Hf{sub 3}GeO{sub 8} by ceramic route. On the contrary, the co-precipitation route leads to the formation of nanocrystalline single phase germanates of stoichiometric composition at a relatively low temperatures (less than 1000 °C). The results of quantitative XRD analysis showed the hafnium germanates are stoichiometric compounds in contrast to zirconium germanates that form a set of solid solutions. This distinction may be related to the difference in the ion radii of Zr and Hf. - Graphical abstract: The phase composition and morphology of zirconium and hafnium germanates synthesized by ceramic and co-precipitation routes were studied. It was stated that there is the strong dependence of the phase composition and morphology of products on the preparation route. Display Omitted - Highlights: • Zr and Hf germanates were synthesized by ceramic and co-precipitation routes. • The morphology of products depends on the synthesis parameters. • Zirconium germanates forms a set of solid solutions. • Hafnium germanates are stoichiometric compounds.

37 INORGANIC, ORGANIC, PHYSICAL, AND ANALYTICAL CH↗
DOE OSTI2015

Broadband sensitized white light emission of g-C{sub 3}N{sub 4}/Y{sub 2}MoO{sub 6}:Eu{sup 3+} composite phosphor under near ultraviolet excitation

The g-C{sub 3}N{sub 4}/Y{sub 2}MoO{sub 6}:Eu{sup 3+} composite phosphors were synthesized and characterized by X-ray diffraction, Fourier transform-infrared spectroscopy, ultraviolet visible diffuse reflection spectra, photoluminescence spectra and luminescence decay curves. Under the excitation of 360 nm near ultraviolet light, these composite phosphors show tunable emission from blue to red region, in which white light emission can be obtained in term of appropriate quality proportion of Y{sub 2}MoO{sub 6}:Eu{sup 3+} relative to g-C{sub 3}N{sub 4}/Y{sub 2}MoO{sub 6}:Eu{sup 3+}. In addition, the emission color can be also dependent on the excitation wavelength in g-C{sub 3}N{sub 4}/Y{sub 2}MoO{sub 6}:Eu{sup 3+} composite phosphor. - Graphical abstract: Under the excitation of 360 nm near ultraviolet light, the g-C{sub 3}N{sub 4}/Y{sub 2}MoO{sub 6}:Eu{sup 3+} composite phosphors show tunable emission from blue to red region, in which white light emission can be obtained. - Highlights: • The g-C3N4/Y2MoO6:Eu{sup 3+} composite phosphors were synthesized and characterized. • White light emission was realized in the g-C3N4/Y2MoO6:Eu{sup 3+} composites under UV excitation. • A novel idea to realize the broadband sensitized white light emission in phosphors was provided.

37 INORGANIC, ORGANIC, PHYSICAL, AND ANALYTICAL CH↗