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At least 1,495 records · Page 83

Experimental Examination of Additively Manufactured Patterns on Structural Nuclear Materials for Digital Image Correlation Strain Measurements

Abstract Background There are a limited number of commercially available sensors for monitoring the deformation of materials in-situ during harsh environment applications, such as those found in the nuclear and aerospace industries. Such sensing devices, including weldable strain gauges, extensometers, and linear variable differential transformers, can be destructive to material surfaces being investigated and typically require relatively large surface areas to attach (> 10 mm in length). Digital image correlation (DIC) is a viable, non-contact alternative to in-situ strain deformation. However, it often requires implementing artificial patterns using splattering techniques, which are difficult to reproduce. Objective Additive manufacturing capabilities offer consistent patterns using programmable fabrication methods. Methods In this work, a variety of small-scale periodic patterns with different geometries were printed directly on structural nuclear materials (i.e., stainless steel and aluminum tensile specimens) using an aerosol jet printer (AJP). Unlike other additive manufacturing techniques, AJP offers the advantage of materials selection. DIC was used to track and correlate strain to alternative measurement methods during cyclic loading, and tensile tests (up to 1100 µɛ) at room temperature. Results The results confirmed AJP has better control of pattern parameters for small fields of view and facilitate the ability of DIC algorithms to adequately process patterns with periodicity. More specifically, the printed 100 μm spaced dot and 150 μm spaced line patterns provided accurate measurements with a maximum error of less than 2% and 4% on aluminum samples when compared to an extensometer and commercially available strain gauges. Conclusion Our results highlight a new pattern fabrication technique that is form factor friendly for digital image correlation in nuclear applications.

Novich, K. A. (ORCID:0000000204466022)↗

On formulations for modeling pressurized cracks within phase-field methods for fracture

Over the past few decades, the phase-field method for fracture has seen widespread appeal due to the many benefits associated with its ability to regularize a sharp crack geometry. Along the way, several different models for including the effects of pressure loads on the crack faces have been developed. Further, this work investigates the performance of these models and compares them to a relatively new formulation for incorporating crack-face pressure loads. It is shown how the new formulation can be obtained either by modifying the trial space in the traditional variational principle or by postulating a new functional that is dependent on the rates of the primary variables. The key differences between the new formulation and existing models for pressurized cracks in a phase-field setting are highlighted. Model-based simulations developed with discretized versions of the new formulation and existing models are then used to illustrate the advantages and differences. In order to analyze the results, a domain form of the J-integral is developed for diffuse cracks subjected to pressure loads. Results are presented for a one-dimensional cohesive crack, steady crack growth, and crack nucleation from a pressurized enclosure.

42 ENGINEERING↗

Range data description based on multiple characteristics

An algorithm for describing range images based on Mean curvature (H) and Gaussian curvature (K) is presented. Range images are unique in that they directly approximate the physical surfaces of a real world 3-D scene. The curvature parameters are derived from the fundamental theorems of differential geometry and provides visible invariant pixel labels that can be used to characterize the scene. The sign of H and K can be used to classify each pixel into one of eight possible surface types. Due to the sensitivity of these parameters to noise the resulting HK-sing map does not directly identify surfaces in the range images and must be further processed. A region growing algorithm based on modeling the scene points with a Markov Random Field (MRF) of variable neighborhood size and edge models is suggested. This approach allows the integration of information from multiple characteristics in an efficient way. The performance of the proposed algorithm on a number of synthetic and real range images is discussed.

Al-Hujazi, Ezzet↗

Overflow Simulations of Unmanned Aircraft Systems

National airspace, the management for access and operation of these vehicles is required. This management is being developed under the unmanned aircraft system traffic management system (UTM) program. To determine the aerodynamic characteristics of drones, wind tunnel experiments and computation fluid dynamic (CFD) analysis have been conducted. These experiments and analyses are undertaken to understand the flight capabilities of these vehicles in variable head and cross wind conditions. The results of these investigations will provide metrics for the safe operation of these vehicles in and around civil populations and in urban settings. The focus of this paper is to model a drone installed in a wind tunnel for varying pitch attitudes and rotor rpm settings. Specifically, the IRIS drone is modeled in the NASA-Ames 7x10 ft. W/T. The tunnel mounting hardware and the tunnel enclosure are modeled with the IRIS drone geometry. The rotors of the drone are modeled using two methodologies: a rotor disk model and individual blade representations. The results of the analysis are compared with available experimental data to validate the computational approach.

Stremel, Paul M.↗

High Reynolds number turbulent heating to two simplified shuttle configurations

Turbulent heating and transition data, taken from three test facilities, for two space shuttle configurations are presented. Major efforts were on: (1) the effect of the two geometries having different amounts of cross flow and how the different cross flows affect heating and transition, (2) the experimental level of turbulent heating and the ability to predict the level of turbulent heating, and (3) a comparison of the transitional and turbulent heating in three facilities with two model scale sizes to investigate the facility effects and scale-size effect on transition and turbulent heating. The three facilities in which the configurations were tested are the Langley Mach 8 variable-density hypersonic tunnel and the Arnold Engineering Development Center tunnel B and tunnel F at Mach numbers of 8 and 10.5, respectively.

Johnson, C. B.↗

Topology of three-dimensional, variable density flows

This paper is concerned with the interpretation of unsteady, variable-density flow fields. The topology of the flow is determined by finding critical points and identifying the character of local solution trajectories. The time evolution of the flow is studied by following the paths of the critical points in the three-dimensional space of invariants of the local deformations tensor. The methodology can be applied to any smooth vector field and its associated gradient tensor including the vorticity and pressure gradient fields. This approach provides a framework for describing the geometry of complex flow patterns. Concisely summarizing that geometry in the space of invariants of the local gradient tensor may be a useful way of gaining insight into time-dependent processes described by large computational data bases. Applications to the descriptions of a flickering diffusion flame and a compressible wake are discussed.

Cantwell, Brian↗

Assessing Relay Communications for Mars Sample Return Surface Mission Concepts

The Mars Sample Return (MSR) Campaign would be a 3-mission campaign concept supported by NASA and ESA to return samples from the Mars surface. MSR would, for the first time ever, present a need to communicate with multiple surface assets that are co-located on Mars in a coordinated effort to accomplish the unified objective of fetching, transporting, and returning samples from Mars. Currently, Mars surface assets relay data to and from Earth using a number of orbiters in what’s known as the Mars Relay Network (MRN). This network is characterized by a small number of surface assets distributed across the Martian globe and a larger number of orbiters to provide relay services. As of June 2020, there are two surface assets for which five orbiters are providing relay. During the MSR Campaign, there would be two rovers and a lander that all would require relay communication from a small number of Mars orbiters to meet the aggressive MSR timeline. The inversion of the current MRN paradigm, a system of many surface assets requiring relay and few orbiters to provide relay, necessitates the unique challenge of optimally allocating relay passes to maximize the operational capability of all assets. The allocation must consider a large number of trade variables including Mars asset operational requirements and Earth ground system constraints, including staffing schedules, operations planning across time zones, and more. To address these telecommunication challenges, the Mars Asset Relay Mission Link Allocation Design Environment (MARMLADE) tool was developed. It is a MATLAB-based tool to assign orbiter passes or Direct-From-Earth (DFE) links to each of the three surface assets and quantify the operational efficiency of each surface asset.MARMLADE uses a data set of simulated Mars relay orbiter geometry and telecommunication capabilities provided by JPL’s Telecom Orbit Analysis and Simulation Tool (TOAST) software to compute which asset should get each pass based on a series of heuristics and predictions of all assets’ states. Within MARMLADE, the user can provide inputs including the option for time-based pass splitting, fixed FWD data rate capabilities, DFE communication capabilities, and link parameters allowing for the assessment of complex operations and hardware trades using surface mission operational efficiency as a primary figure of merit. As the MSR mission concepts continue to mature, MARMLADE is being used to assess ability of all MSR elements to meet the surface mission timeline requirements and to provide relay link allocations to each of the MSR surface assets.This paper will describe the motivation and design of the MARMLADE tool and how it is being used to perform campaign and mission level trades, generate requirements, and support development of the MSR surface mission scenarios.

Lee, Charles↗

Variable field-to-normal angles in the shock foreshock boundary observed by ISEE 1 and 2

Saturated ULF waves in the foreshock, with amplitudes comparable to the magnitude of the average field, are convected by the solar wind to the quasi-parallel shock where the average field-normal angle is less than, or about, 45 deg. Several examples from ISEE 1 and 2 magnetometer data show waves that defined local, instantaneous field-normal angles very different periodically from the average. Local geometric conditions at the nominally quasi-parallel shock varied from nearly parallel to nearly perpendicular, at the periods of typical upstream waves. Clear magnetic shock transitions occurred under temporarily quasi-perpendicular geometry.

Greenstadt, E. W.↗

Effects of turbulence mixing, variable properties, and vaporization on spray droplet combustion

Combustion of liquid fuels in the form of spray droplets is simulated numerically. Various vaporization models are examined as to their performance in finite element calculations involving a turbulent flow field. The Eulerian coordinate for the gas and Lagrangian coordinate for the liquid spray droplets are coupled through source terms being updated in the equations of continuity, momentum, and energy. The k-epsilon and modified eddy breakup models are used for simulating turbulent spray combustion flow field. Numerical results for the droplet trajectories, droplet heating, recirculation characteristics, and effects of evaporation models are evaluated. It is also shown that the finite element method is advantageous in dealing with complex geometries, complex boundary conditions, adaptive unstructured grids.

Kim, Y. M.↗

Heavy Ion Transient Characterization of a Photobit Hardened-by-Design Active Pixel Sensor Array

This paper presents heavy ion data on the single event transient (SET) response of a Photobit active pixel sensor (APS) four quadrant test chip with different radiation tolerant designs in a standard 0.35 micron CMOS process. The physical design techniques of enclosed geometry and P-channel guard rings are used to design the four N-type active photodiode pixels as described in a previous paper. Argon transient measurements on the 256 x 256 chip array as a function of incident angle show a significant variation in the amount of charge collected as well as the charge spreading dependent on the pixel type. The results are correlated with processing and design information provided by Photobit. In addition, there is a large degree of statistical variability between individual ion strikes. No latch-up is observed up to an LET of 106 MeV/mg/sq cm.

Marshall, Paul W.↗

Overflow Analysis of Unmanned Aircraft Systems

With the increasing presence of unmanned aircraft systems (UAS), or drones, in the national airspace, the management for access and operation of these vehicles is required. NASA’s management approach is being developed under the unmanned aircraft system traffic management (UTM) program. To determine the aerodynamic characteristics of drones, wind tunnel experiments and computation fluid dynamic (CFD) analysis have been conducted. These experiments and analyses are undertaken to understand the flight capabilities of these vehicles in variable head and cross wind conditions. The results of these investigations will provide metrics for the safe operation of these vehicles in and around civil populations and in urban settings. The focus of this paper is to model a drone installed in a wind tunnel for varying pitch attitudes and rotor rpm settings. Specifically, the IRIS drone is modeled in the NASA-Ames 7x10 ft wind tunnel. The tunnel mounting hardware and the tunnel enclosure are modeled along with the IRIS drone geometry. The rotors of the drone are modeled using two methodologies: a rotor disk model and full rotating rotors with moving grids. The results of the analysis are compared with available experimental data to validate the computational approach.

Stremel, Paul M.↗

Comparison of quasi-specular radar scatter from the moon with surface parameters obtained from images

Quasi-specular radar data used to determine apparent surface roughness of geologic surfaces displays a variable wavelength dependence. The strongest changes with wavelength are observed in lunar maria, while scatter from lunar highlands is nearly wavelength independent. Commonly used, gently undulating surface models for electromagnetic scatter predict no wavelength dependence. Wavelength dependence occurs whenever a significant fraction of the surface has local radii of curvature comparable to the observing wavelength. This condition can be determined by comparison of the value of the integrated surface curvature spectrum with the radar wave number, multiplied by a constant that depends on the geometry. Variations in curvature statistics calculated from photogrammetric reduction of lunar images are consistent with the observed variations in quasi-specular scatter between wavelengths of 13 and 116 cm at the same locations. Variations in the strength of the wavelength dependence are correlated with the sizes of lunar craters that lie near the upper size limit for the local steady-state distribution. This correlation is also consistent with variations in the curvature spectrum calculated from crater size-frequency distributions.

Tyler, G. L.↗

Effect of nose shape on three-dimensional stagnation region streamlines and heating rates

A new method for calculating the three-dimensional inviscid surface streamlines and streamline metrics using Cartesian coordinates and time as the independent variable of integration has been developed. The technique calculates the streamline from a specified point on the body to a point near the stagnation point by using a prescribed pressure distribution in the Euler equations. The differential equations, which are singular at the stagnation point, are of the two point boundary value problem type. Laminar heating rates are calculated using the axisymmetric analog concept for three-dimensional boundary layers and approximate solutions to the axisymmetric boundary layer equations. Results for elliptic conic forebody geometries show that location of the point of maximum heating depends on the type of conic in the plane of symmetry and the angle of attack, and that this location is in general different from the stagnation point. The new method was found to give smooth predictions of heat transfer in the nose region where previous methods gave oscillatory results.

Hassan, Basil↗

Jet Surface Interaction Scrubbing Noise from High Aspect-Ratio Rectangular Jets

Concepts envisioned for the future of civil air transport consist of unconventional propulsion systems in the close proximity of the airframe. Distributed propulsion system with exhaust configurations that resemble a high aspect ratio rectangular jet are among geometries of interest. Nearby solid surfaces could provide noise shielding for the purpose of reduced community noise. Interaction of high-speed jet exhaust with structure could also generate new sources of sound as a result of flow scrubbing past the structure, and or scattered noise from sharp edges. The present study provides a theoretical framework to predict the scrubbing noise component from a high aspect ratio rectangular exhaust in proximity of a solid surface. The analysis uses the Greens function (GF) to the variable density Pridmore-Brown equation in a transversely sheared mean flow. Sources of sound are defined as the auto-covariance function of second-rank velocity fluctuations in the jet plume, and are modeled using a RANS-based acoustic analogy approach. Acoustic predictions are presented in an 8:1 aspect ratio rectangular exhaust at three subsonic Mach numbers. The effect of nearby surface on the scrubbing noise component is shown on both reflected and shielded sides of the plate.

Propulsion Noise↗

Structural variability in Cu(I) and Ag(I) coordination polymers with a flexible dithione ligand: Synthesis, crystal structure, microbiological and theoretical studies

Two new compounds namely [Cu(SCN)(µ-L)]{sub n} (1) and ([Ag (µ{sub 2}-L)](ClO{sub 4})){sub n} (2) have been synthesized at room temperature by one-pot reactions between the 1,1-(1,4-butanediyl)bis(1,3-dihydro-3-methyl-1H-imidazole- 2-thione) (L) and appropriate copper(I) and silver(I) salts. These polymers have been characterized by single crystal X-ray diffraction, XRPD, TGA, elemental analysis, infrared spectroscopy, antibacterial activity and scanning probe microscopy studies. In the crystal structure of 1, copper atoms have a distorted trigonal planar geometry with a CuS{sub 2}N coordination environment. Each of the ligands in the structure of 1 acting as a bidentate S-bridging ligand to form a 1D chain structure. Additionally, the adjacent 1D chains are interconnected by the intermolecular C-H…S interactions to create a 2D network structure. In contrast to 1, in the cationic 3D structure of 2 each of the silver atoms exhibits an AgS{sub 4} tetrahedral geometry with 4-membered Ag{sub 2}S{sub 2} rings. In the structure of 2, the flexible ligand adopts two different conformations; gauche-anti-gauche and anti-anti-anti. The antibacterial studies of these polymers showed that polymer 2 is more potent antibacterial agent than 1. Scanning probe microscopy (SPM) study of the treated bacteria was carried out to investigate the structural changes cause by the interactions between the polymers and target bacteria. Theoretical study of polymer 1 investigated by the DFT calculations indicates that observed transitions at 266 nm and 302 nm in the UV–vis spectrum could be attributed to the π→π* and MLCT transitions, respectively. - Graphical abstract: Two new Cu(I) and Ag(I) coordination polymers have been have been synthesized by one-pot reactions. Copper complex has a 2D non-covalent structure, but silver compound is a 3D coordination compound. These compounds have effective antibacterial activity. - Highlights: • Cu(I) and Ag(I) based coordination polymers have different network structures. • Ag(I) polymer has more antibacterial activity than Cu(I) polymer. • DFT calculations of Cu(I) polymer has been investigated. • Cu(I) and Ag(I) polymers can destroy the structure of chromosomal and plasmid DNA.

37 INORGANIC, ORGANIC, PHYSICAL, AND ANALYTICAL CH↗

Predicting combustion characteristics in externally heated micro-tubes

Here this study employs a simplified analytical model to obtain qualitative predictions of transitions between non-adiabatic combustion regimes found in non-catalytic tubular micro-flow reactors, i.e. normal stable flames, flames with repetitive extinction and ignition (FREI), and weak flames that are stabilized by wall heat transfer. Assuming large activation energy for single-step kinetics, a comparison of exact solutions for constant and variable wall temperature profiles reveals that while a non-zero wall temperature gradient introduces a temperature lag, it has no impact on the structure of the flame solution itself. This result is significant as it establishes a link to quenching characteristics within heated micro-tubes, and further facilitates a simplified micro-flow reactor analysis. Predictions for sweeps of wall temperatures are combined to S-curves, which allow for a combustion regime classification for a given combination of micro-flow reactor geometry and mixture properties. A variation of parameters such as tube diameter or mixture stoichiometry yields predictions of shifts in regime transitions, thus providing insights on interactions between heat transfer and first order effects of chemical kinetics. A comparison to experimental data illustrates that the theoretical framework, - within inherent limitations, - captures qualitatively correct trends that reflect experimental observations, thus providing valuable insights for micro-flow reactor design and operation.

42 ENGINEERING↗

Towards fully predictive gyrokinetic full- f simulations: validation and triangularity studies in TCV

Designing economical magnetic confinement fusion power plants motivates computational tools that can estimate plasma behavior from engineering parameters without direct reliance on experimental measurement of the plasma profiles. In this work, we present full-f global long-wavelength gyrokinetic simulations of edge and scrape-off layer turbulence in tokamaks that use only magnetic geometry, heating power, and particle inventory as inputs. Unlike many modeling approaches that employ free parameters fitted to experimental data, raising uncertainties when extrapolating to reactor scales. This approach directly simulates turbulence and resulting profiles through gyrokinetics without such empirical adjustments. This is achieved via an adaptive sourcing algorithm in Gkeyll that strictly controls energy injection and emulates particle sourcing due to neutral recycling. We show that the simulated kinetic profiles compare reasonably well with Thomson scattering and Langmuir probe data for Tokamak á Configuration Variable (TCV) discharge #65125, and that the simulations reproduce characteristic features such as blob transport and self-organized electric fields. Applying the same framework to study triangularity effects suggests mechanisms contributing to the improved confinement reported for negative triangularity (NT). Simulations of TCV discharges #65125 and #65130 indicate that NT increases the E x B flow shear (by about 20% in these cases), which correlates with reduced turbulent losses and a modest change in the distribution of power exhaust to the vessel wall. While the physical models contain approximations that can be refined in future work, the predictive capability demonstrated here, evolving multiple profile relaxation times with kinetic electron and ion models in hundreds of GPU hours, indicates the feasibility of using Gkeyll to support design studies of fusion devices.

Hoffmann, Antoine Cyril David [Princeton Plasma Ph↗

Towards Multilayered Coatings of 304L Stainless Steels Using Friction Surfacing

Abstract The objective of this work is to study friction surfacing process variability when depositing multilayered coatings. This is motivated by the need to maintain deposition quality when depositing multiple friction surfacing layers, whether for repair, remanufacturing, or new part creation using this solid-state metal additive manufacturing process. In this study, 10-mm-diameter 304L stainless steel rods were used to create up to five layers of 40-mm-long coatings on 304L substrates using a constant set of processing parameters. In-process measurement of forces (X, Y, Z), flash temperature, flash geometry, layer temperature, and post-process measurement of layer geometry, microhardness, and microstructure are used to characterize changes in the friction surfacing process as more layers are deposited. It was observed that with increasing layers: layer thickness and deposition efficiency decrease; offsetting of the deposition towards the retreating side, and temperature in the deposited layer increase; and flash temperature does not change. Metallurgical analyses of friction-surfaced cross-sections revealed fine grain refinement and transformation of base austenite to strain-induced martensite. It is concluded that the process parameters need to be adjusted even after the second or third layer is deposited, corrections to the tool path are required after a couple of layers, and the measured process forces, as well as deposited layer temperature, may be useful to monitor and control the process and its instabilities.

Engineering↗