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Search indexed NASA NTRS and DOE OSTI research on propulsion, heat transfer, battery materials and energy systems. Follow report and document links to the original sources.

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At least 1,495 records · Page 83
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NASA NTRS2019

Radioisotope Positron Propulsion

Producing antimatter is straight forward, but antimatter trapping is challenging. Our concept uses a radioisotope to generate antimatter via beta-decay. These antimatter particles are collected, and their density tailored to generate fusion reactions which provides high performance thrust. The neutrons produced in the fusion reaction are used to generate more radioisotope via neutron capture. This constitutes the first dosed-closed cycle antimatter rocket engine of its kind.Why Positrons? The positron, or anti-electron, is the antimatter counterpart of the electron. It has the same mass as an electron but opposite charge. Positrons are produced by several readily available radioisotopes (e.g. Na-22, Co-58, Kr-79) in large number and with a broad energy spread. By creating long-lived radioisotopes that emit positrons, we can essentially 'store' the positrons in the nuclei of the radioisotope, eliminating the need for high magnetic field storage techniques. In light of these high delta-V mission opportunities and Positron Dynamics' technology developments, we propose a means of antimatter-based propulsion that does not require gamma ray reflection, long-term storage of antiprotons or positrons, and can be integrated into a medium sized (< 1000kg) spacecraft. In this Phase I effort, we have analyzed the feasibility of this radioisotope positron propulsion (RPP) concept. In addition, we have applied the concept to a specific mission, the capture/redirect of asteroid 2009BD, comparing the performance of RPP with the original electric propulsion ARM concept.

exploration↗
NASA NTRS2016

In-flight Operation of the Dawn Ion Propulsion System Through the Low Altitude Mapping Orbit at Ceres

The Dawn mission, part of NASA’s Discovery Program, has as its goal the scientific exploration of the two most massive main-belt objects, Vesta and Ceres. The Dawn spacecraft was launched from the Cape Canaveral Air Force Station on September 27, 2007 on a Delta-II 7925H- 9.5 (Delta-II Heavy) rocket that placed the 1218-kg spacecraft onto an Earth-escape trajectory. On-board the spacecraft is an ion propulsion system (IPS) developed at the Jet Propulsion Laboratory for the heliocentric transfer to Vesta, orbit capture at Vesta, transfer between Vesta science orbits, departure and escape from Vesta, heliocentric transfer to Ceres, orbit capture at Ceres, transfer between Ceres science orbits, and orbit maintenance maneuvers. Full-power thrusting from December 2007 through October 2008 was used to successfully target a Mars gravity assist flyby in February 2009 that provided an additional ΔV of 2.6 km/s. Deterministic thrusting for the heliocentric transfer to Vesta resumed in June 2009 and concluded with orbit capture at Vesta on July 16, 2011. From July 2011 through September 2012 the IPS was used to transfer to all the different science orbits at Vesta and to escape from Vesta orbit. Cruise for a rendezvous with Ceres began in August 2012 and completed in late December 2014. From December 2014 through June 2016 the IPS was used for transiting the spacecraft to the Approach phase, survey orbit, the high altitude mapping orbit (HAMO), and the low altitude mapping orbit )LAMO) with arrival to LAMO on December 13, 2015, almost eight years after the start of deterministic thrusting to Vesta. The LAMO orbit, at a mean altitude above Ceres of approximately 385 km, is the spacecraft’s final destination and there are no plans to move the spacecraft from LAMO once science operations there are completed. Since arrival at LAMO Dawn’s IPS has been used for occasional orbit maintenance maneuvers while the spacecraft performs scientific investigations. Dawn has successfully completed its science goals and Dawn’s primary mission is scheduled to end in the summer of 2016. To date the IPS has been operated for over 48,454 hours, consumed approximately 401 kg of xenon, and provided a delta-V of over 11.0 km/s, a record for an on-board propulsion system. The IPS performance characteristics are close to the expected performance based on analysis and testing performed pre-launch. Dawn’s IPS continues to be fully operational as of June 2016. This paper provides an overview of Dawn’s mission objectives and the results of Dawn IPS mission operations from Survey orbit through June 2016.

Garner, Charles E.↗
NASA NTRS2019

Electron Beam Welding of Pure Tungsten Hex Cans for Nuclear Thermal Propulsion Engines

Nuclear thermal propulsion (NTP) is an in-space propulsion method currently being developed at the NASA Marshall Space Flight Center (MSFC). NTP systems are a high specific impulse (750–1,100 s), high thrust (15,000–250,000 lbf ) method of propulsion which have the potential to allow for faster transit times when optimizing for high ΔV. In the nuclear rocket engine, the heat from the nuclear fission reaction is transferred to a low molecular mass propellant (such as hydrogen). Hot propellant is expanded through a nozzle to generate thrust. Development of ceramic metal (cermet) fuel systems for NTP applications is currently ongoing at MSFC. In cermet fuel systems, ceramic fissile fuel particles such as uranium nitride or uranium dioxide are dispersed within a net-shaped, high-density structural matrix. The composite material is cladded by a protective metal structure to make up an NTP fuel element. Cladding materials must be able to withstand the demanding operating conditions required of the engine as well as retain a hermetic seal to allow for retention of fuel element structural integrity, prevent hydrogen attack or migration of the ceramic fuel, and limit release of fission products during operation. For NTP applications, tungsten is a prime material for both the metal matrix and cladding in cermet fuel systems because of its high melting point, high temperature strength, and compatibility with hot hydrogen. If a weld in tungsten with the capability of holding a hermetic seal is achievable, tungsten becomes a strong candidate for NTP applications. This Technical Memorandum focuses on determining the weldability of pure tungsten using electron beam welding (EBW). Tungsten appears well suited for NTP applications, but it has a high ductile to brittle transition temperature (DBTT) dependent upon chemical composition, structure/stress distribution, and mechanical conditions. Therefore, it is highly subject to brittle fracture. Because of its high susceptibility to brittle fracture, it is very difficult to weld. EBW was chosen for joining pure tungsten because of its low heat input compared to gas tungsten arc welding. Reduced heat input can be directly correlated with an increase in ductility of a tungsten weld. EBW is a high energy density welding process in which a stream of electrons penetrates a weld joint in a deep, narrow spike in contrast to a broad gas tungsten arc weld pool. The investigation initially focused on EBW of tungsten plates of both 0.01 in and 0.03 in thickness to determine if EBW could weld pure tungsten without the presence of visual defects—particularly cracking—in the welds. Variation in the weld procedure and post-weld heat treatment (PWHT) was used to improve the surface appearance of flat EBWs on a pure tungsten sheet. The investigation moved on to weld 0.05-in-thick hexagonal tungsten cans with a weld joint thickness of 0.025 in. The goal for welding the pure tungsten hex cans was to avoid any visual surface defects and generate a weld capable of a hermetic seal. This proved difficult. Cold welds commonly exhibited porosity that leaked air. Hot welds exhibited cracks, typically observed immediately after welding. Later welds were preheated to increase ductility and decrease the likelihood of through-thickness cracking. PWHT was used to arrest microcrack growth both in the flat weld samples and hexagonal weld samples.

Courtright, Z. S.↗
NASA NTRS2019

Negative Mass in Contemporary Physics, and Its Application to Propulsion

As first analyzed by Hermann Bondi in 1957, matter with negative mass is consistent with the structure of Einstein's general theory of Relativity. Although initially the concept was considered just a theoretical curiosity, negative mass, or "exotic matter," is now incorporated into the body of mainstream physics in a number of forms. Negative mass has a number of rather non-intuitive properties, which, as first noted by Bondi, and then later commented on by Forward (1990), Landis (1991), and others, results in possible applications for propulsion requiring little, or possibly no, expenditure of fuel. As pointed out by Morris and Thorne (1988) and others, negative mass (or, more strictly, a violation of the null energy condition) is also a requirement for any proposed faster than light travel. This paper presents the basic theory of negative mass, the ways by which it can manifest in contemporary physical theory, and the counterintuitive properties that result, including possible uses for interstellar propulsion. Although negative mass has moved from a theoretical curiosity to a concept fundamental to the contemporary understanding of physics, it is still not clear whether bulk negative mass can be manufactured, or if it is limited to only appearing at the cosmological scale (e.g., “dark energy:) or in the quantum (e.g., Casimir vacuum) limit. If it can be manufactured, the propulsion applications would be significant.

Landis, Geoffrey A.↗
NASA NTRS2018

Integrated Optimization of Mars Hybrid Solar-Electric/Chemical Propulsion Trajectories

NASA’s Human Exploration and Operation Mission Directorate is developing a reusable hybrid transportation architecture in which both chemical and solar-electric propulsion systems are used to deliver crew and cargo to the Martian sphere of influence. By combining chemical and solar-electric propulsions into a single spacecraft and applying each where it is the most effective, the hybrid architecture enables a series of Mars trajectories that are more fuel efficient than an all chemical propulsion architecture without significant increase to trip time. Solving the complex problem of low-thrust trajectory optimization coupled with the vehicle sizing requires development of an integrated trajectory analysis frame- work. Previous studies have utilized a more segmented optimization framework due to the limitation of the tools available. A new integrated optimization framework was recently developed to address the deficiencies of the previous methods that enables higher fidelity analysis to be performed and increases the efficiency of large design space explorations.

Chai, Patrick R.↗
NASA NTRS2020

Lot-to-lot Variability of BN Grades for Space Electric Propulsion Applications

Historically, several grades of hot pressed hexagonal boron nitride have been used for space electric propulsion applications. This study investigates the material properties of a selection of commercially available boron nitride grades including HP, M26, M, BNXX, and Shapal Hi-M. This work complements data which was presented at JANNAF 2018. The grades selected for this study are of interest because their available billet size is sufficient for space electric propulsion. This research investigates a range of material properties, tailored and focused on enhancing performance, reliability, and economics of electric propulsion thrusters. This work builds upon previous efforts by studying lot-to-lot variability of some of the properties of interest. Coefficient of friction, moisture absorption, moisture sensitivity, hot press directionality, flexural strength, compression strength, elastic modulus, thermal conductivity, thermal emissivity, thermal expansion, density, X-ray diffraction phase, microstructure, and chemical composition were all investigated across two lots of materials to help guide the selection of advanced ceramics. Variability between lots is the critical concern of the study.

Mackey, Jonathan A.↗
NASA NTRS2018

Summary of Gateway Power and Propulsion Element (PPE) Studies

NASA's Power and Propulsion Element (PPE) is based on a joint industry/NASA demonstration of an advanced solar electric propulsion powered spacecraft to meet commercial and NASA objectives. The PPE can establish the initial presence in cislunar space for the Gateway through initial operations and the subsequent deployment of additional partner-provided elements for the cislunar platform. Five commercial vendors were selected to conduct PPE studies which addressed key drivers for PPE development and support for the Gateway concept formulation. The study vendors focused on their performance trades and assessing their strategic capabilities, leveraging their existing and planned capabilities for PPE development. The industry studies examined differences between prior Solar Electric Propulsion (SEP) mission concepts, expected industry capabilities, and potential needs supporting NASA's Gateway concept. These studies provided data on commercial capabilities relevant to NASA's exploration needs and reduced risk for a new, powerful, and efficient SEP-based PPE spacecraft.

Irimies, David↗
NASA NTRS2019

Near-Term Options for a Nuclear Thermal Propulsion Flight Demonstrator

The Appropriations Bill passed by the US Congress in February 2019 instructed NASA to direct “not less than $100,000,000 for the development of nuclear thermal propulsion, of which not less than $70,000,000 shall be for the design of a flight demonstration by 2024 for which a multi-year plan is required by both the House and the Senate within 180 days of enactment of this agreement." As part of NASA’s response to this direction, the Advanced Concepts Office (ACO) at the Marshall Space Flight Center (MSFC) was tasked with leading a study to develop a nuclear thermal propulsion (NTP) flight demonstration (FD) concept and evaluate its feasibility with respect to the near-term schedule goal. During formulation for the NTP FD study, two perspectives emerged with regards to FD concept design. The first seeks to strictly observe the immediate near-term schedule goal, embracing a completely “off-the-shelf,” high-TRL approach to subsystem design and component selection. The downside to this approach is that the propulsion performance to be expected from such a design is significantly lower than what NTP promises for operational systems, and the value of the flight demo is potentially reduced due to a lack of traceability. The second approach advocates for an FD concept that shows increased traceability to the projected designs of operational systems, providing risk reduction for future NTP-enabled missions. This option comes at the cost of schedule and development risks, as it requires some new investments in nuclear reactor fuels and design. In order to understand the implications and differences between these two approaches, the ACO team elected to perform a concept design of each type, labeling the immediate near-term concept Flight Demo 1 (FD1), and the higher traceability concept Flight Demo 2 (FD2). This paper will present a summary of the mission profiles and system designs for both FD1 and FD2, identifying key drivers and challenges for each design.

Edwards, S. J.↗
NASA NTRS2019

Adjoint-Based Design of a Distributed Propulsion Concept with a Power Objective

The adjoint-based design capability in FUN3D is extended to allow efficient gradient-based optimization and design of concepts with highly integrated and distributed aero-propulsive systems. Calculations of propulsive power, along with the derivatives needed to perform adjoint-based design, have been implemented in FUN3D. The design capability is demonstrated by the shape optimization and propulsor sizing of NASA’s PEGASUS aircraft concept. The optimization objective is the minimization of flow power at the aerodynamic interface planes for the wing-mounted propulsors, as well as the tail-cone boundary layer ingestion propulsor, subject to vehicle performance and propulsive constraints.

Ordaz, Irian↗
NASA NTRSDate not supplied

Design of a Distributed Propulsion Concept Using an Adjoint-Based Approach and Blade Element Theory to Minimize Power

The adjoint-based design capability in FUN3D is extended to allow efficient gradient-based optimization and design of concepts with highly integrated and distributed aero-propulsive systems. Previous work by the authors demonstrated the derivation and application of design sensitivities of flow power and vehicle forces with respect to design variables associated with actuator disk size, loading, and installation on the aircraft. In this work, calculations of propulsive power, shaft power, and propeller efficiency using blade element-based disk loading, along with sensitivity derivatives needed to perform adjoint-based design, have been implemented. This includes the derivation of additional design sensitivities for actuator disk variables with respect to the radial distributions of blade pitch angle and chord length. The blade element-based loading implementation allows us to tailor the actuator disk loading to provide greater design authority and calculate the torque imparted on the flow for the modeling of swirl effects. The design capability is demonstrated by the optimization of NASA's parallel hybrid electric PEGASUS aircraft concept. The optimization objective is the minimization of shaft power at the aerodynamic interface planes for the wing-mounted and tail-cone boundary layer ingestion propulsors, subject to vehicle performance and propulsive constraints.

Irian Ordaz↗
NASA NTRS2020

Enabling Deep Space Science Missions with Nuclear Thermal Propulsion

Nuclear thermal propulsion (NTP) enables entirely new classes of deep-space science missions to yield scientific returns that, in most cases, are simply not possible with traditional architectures. NTP systems can yield dramatically reduced interplanetary travel times, deliver roughly 2- 3 times (or more) the mass that can be delivered by conventional chemical propulsion systems, or provide a combination of these advantages to further enhance scientific return. Present NASA and DoD-sponsored plans for NTP systems will mature the technology using prototype and flight demonstration engines to prove the designs. These prototype engines will have performance in the correct thrust range so as to permit use as a low-risk propulsion stage in support of high-payoff deep space science missions. Additionally, the use of low-enriched Uranium (LEU) fuels over highly-enriched Uranium (HEU) fuels reduce the costs of engine development, qualification, acceptance and launch, and lowers the risks associated with proliferation management.

Kurt A Polzin↗
NASA NTRSDate not supplied

Tesla Valve Integration into Propulsion Systems for Water Hammer Mitigation

Water hammer is a pressure surge or wave caused when a liquid in motion is forced to stop or change direction suddenly. Satellite and in-space propulsion systems exhibit this effect when valves, which can pulse several times per second, close quickly to isolate propellant from thrusters. The inherent nature of pulsing thrusters quickly has made water hammer a constant design challenge for these systems. Historically, the standard is to accept that the Maximum Design Pressure (MDP) of the system must account for a full worst case water-hammer event, which can be several times the Maximum Expected Operating Pressure (MEOP). An investigation is being conducted to determine the effectiveness of tesla valves in reducing water hammer amplitudes. Tesla Valves can be used in-line within propulsion systems to allow unrestricted flow in one direction and restricted flow in the opposite direction without the use of added mechanical or electrical components. Tesla valves use fixed internal geometry to allow for this unrestricted and restricted flow. With the increase and capability of Additive Manufacturing (AM), different configurations and concepts of tesla valves can be manufactured and tested at minimal cost. This concept could possibly be used to allow for a less complicated, or robust satellite and in-space propulsion system. This presentation will cover topics of additive manufactured design of tesla valves, testing, and variables to consider within tesla valve creation.

Michael A Willis↗
NASA NTRSDate not supplied

Power and Propulsion Element for Gateway

NASA is taking on the bold objective of returning humans to the Moon by 2024. As part of this effort, the Gateway is being constructed to serve as a command center and way-point in cis-lunar space for lunar exploration missions. The Power and Propulsion Element (PPE) is the first element of Gateway to be launched and will generate all the power and propulsion required over its 15-year service life. To achieve these goals, high-power solar arrays and solar electric propulsion will be implemented and demonstrated. The electrical power system (EPS) of Gateway, prominently featuring lightweight Roll Out Solar Arrays (ROSA) with state-of-the-art Z4J solar cells and a central hinge, will be sized for an end-of-life (EOL) power management and distribution capability of over 55 kilowatts (kW). The solar array circuits are being designed in a modular manner with scalability and extensibility to a 300 kW-class mission. NASA Glenn Research Center is managing the PPE contract on which Maxar Technologies, Inc. is responsible for fabricating and demonstrating the spacecraft. This manuscript provides a summary of the electrical power system, with additional discussion of the ROSA power generation.

Gateway↗
NASA NTRSDate not supplied

Nuclear Electric Propulsion (NEP) Developments for Human Mars Missions

Nuclear Electric Propulsion (NEP) has the potential to enable human missions to Mars and other ambitious missions throughout the solar system. This paper will discuss ongoing NEP research and development efforts and challenges to developing NEP systems for these missions. The baseline NEP vehicle design is comprised of multiple subsystems operating in concert. The major subsystems include a nuclear reactor, a dynamic power conversion system to generate electrical power, heat rejection/radiators, a power management and distribution system to deliver power to the electric propulsion (EP) system and to the crewed transit habitat, and the EP system. An additional chemical propulsion system is also included to execute higher-thrust maneuvers in the Earth and Martian gravity wells. Specific issues that will be addressed include mission trajectory design and optimization, concurrent subsystem technology advancement plans and maturation efforts, and systems-level modeling of the entire vehicle to permit the fast exploration of trade-offs that can occur with changes in operating conditions or through the use of different technologies.

Kurt A Polzin↗
NASA NTRSDate not supplied

Enhancement of an Electrified Tilt-Wing Propulsion System using Turbine Electrified Energy Management

Hybrid gas-electric aircraft propulsion architectures provide flexibility in the way that power and energy is managed when compared to their traditional pure-gas counterparts. In this paper, investigations are conducted for the impact this added flexibility has on the operability of turbomachinery. Specifically, the Turbine Electrified Energy Management (TEEM) concept is applied. It takes a controls approach to improving operability of the turbomachinery by utilizing electric hardware. In this paper, TEEM is applied to a propulsion system for a 15 passenger vertical lift concept vehicle. This is the first application of TEEM to a turbine engine that generates power. The study establishes TEEM as being applicable to this smaller thrust/power class of air transportation vehicle and explore show power can be otherwise managed in the propulsion system to benefit the aircraft. The simulation study demonstrates significant improvements in transient operability that expands the engine design space to enable a more efficient and lighter-weight engine design. Simulation results also demonstrate tighter regulation of the power turbine and rotor speeds, a slight decrease in bulk fuel burn, and an increase in the maximum thrust of ~7%. This is achieved through the power management control strategy and modestly sized electric machines with re-usable energy storage.

Turbine Electrified Energy Management↗
NASA NTRSDate not supplied

Enhancement of an Electrified Tilt-Wing Propulsion System using Turbine Electrified Energy Management

Hybrid gas-electric aircraft propulsion architectures provide flexibility in the way that power and energy is managed when compared to their traditional pure-gas counterparts. In this paper, investigations are conducted for the impact this added flexibility has on the operability of turbomachinery. Specifically, the Turbine Electrified Energy Management (TEEM) concept is applied. It takes a controls approach to improving operability of the turbomachinery by utilizing electric hardware. In this paper, TEEM is applied to a propulsion system for a 15 passenger vertical lift concept vehicle. This is the first application of TEEM to a turbine engine that generates power. The study establishes TEEM as being applicable to this smaller thrust/power class of air transportation vehicle and explores how power can be otherwise managed in the propulsion system to benefit the aircraft. The simulation study demonstrates significant improvements in transient operability that expands the engine design space to enable a more efficient and lighter weight engine design. Simulation results also demonstrate tighter regulation of the power turbine and rotor speeds, a slight decrease in bulk fuel burn, and an increase in the maximum thrust of ~7%. This is achieved through the power management control strategy and modestly sized electric machines with re usable energy storage.

Turbine Electrified Energy Management↗
NASA NTRS2018

In-Flight Operation of the Dawn Ion Propulsion System Through Completion of the Final Orbit Around Dwarf Planet Ceres

The Dawn mission, part of NASA’s Discovery Program, has as its goal the scientific exploration of the two most massive main-belt objects, Vesta and Ceres. The Dawn spacecraft was launched from the Cape Canaveral Air Force Station on September 27, 2007 on a Delta-II 7925H- 9.5 (Delta-II Heavy) rocket that placed the 1218-kg spacecraft onto an Earth-escape trajectory. On-board the spacecraft is an ion propulsion system (IPS) developed at the Jet Propulsion Laboratory for the heliocentric transfer to Vesta, orbit capture at Vesta, transfer between Vesta science orbits, departure and escape from Vesta, heliocentric transfer to Ceres, orbit capture at Ceres, transfer between Ceres science orbits, and orbit maintenance maneuvers. Full-power thrusting from December 2007 through October 2008 was used to successfully target a Mars gravity assist flyby in February 2009 that provided an additional DV of 2.6 km/s. Deterministic thrusting for the heliocentric transfer to Vesta resumed in June 2009 and concluded with orbit capture at Vesta on July 16, 2011. From July 2011 through September 2012 the IPS was used to transfer to all the different science orbits at Vesta and to escape from Vesta orbit. Cruise for a rendezvous with Ceres began in August 2012 and completed in late December 2014. From December 2014 through June 2016 the IPS was used for transiting the spacecraft to all science orbits at Ceres including the final orbit for Dawn’s primary mission, called the low altitude mapping orbit (LAMO), a circular orbit at a mean altitude above Ceres of approximately 385 km. Dawn met or exceeded all pre-launch science requirements and Dawn's prime mission concluded on June 30, 2016. Dawn subsequently received NASA approval for two extended missions at Ceres, called XM1 and XM2. During XM1 IPS was used for orbit maintenance and to transit the spacecraft to several new, higher-altitude science orbits, ending in an elliptical orbit at a maximum altitude of approximately 38,000 km. In XM2, IPS operations included transiting the Dawn spacecraft to its final, highly elliptical orbit at Ceres ranging from 35 km perigee to 4,800 km apogee. Science data acquisition will continue in XM2 until the hydrazine is exhausted, which is expected to occur between August and October 2018. Dawn has successfully completed all science goals for both the primary and XM1 extended missions. To date the IPS has been operated for approximately 51,250 hours, consumed approximately 416 kg of xenon, and provided a delta-V of almost 11.5 km/s, a record for an on-board propulsion system. The IPS performance characteristics are close to the expected performance based on analysis and testing performed pre-launch. Dawn’s IPS continues to be fully operational as of June 2018. This paper provides an overview of Dawn’s mission objectives and the results of Dawn IPS mission operations for XM1, and XM2 through June 2018.

Rayman, Marc D.↗
NASA NTRS2020

Maxar Electric Propulsion Development for Deep Space

Maxar has completed development activity for its deep-space electric propulsion system in support of NASA’s Psyche mission. Psyche’s electric propulsion system relies heavily on Maxar’s heritage EP-140 subsystem centered on the SPT-140. The evolution to the EP-140DS demonstrates an expanded thruster discharge capability from 0.9kW through 4.5kW and includes the addition of a constant keeper current function. This system, with development support from industry experts at JPL, will serve as the primary propulsion on board the Psyche spacecraft through the 3.6 year cruise to the Psyche asteroid. Subsystem level testing to validate the first EP-140DS design is complete. Major findings from system testing including xenon flow control loop timing, noise hardening, and constant keeper current and test activities are now being implemented in hardware and the status and plans are discussed.

Chaplin, Vernon↗