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Search indexed NASA NTRS and DOE OSTI research on propulsion, heat transfer, battery materials and energy systems. Follow report and document links to the original sources.

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At least 1,495 records · Page 83
All sourcesNASA NTRSDOE OSTI
DOE OSTI2012

Effect of twinning on texture evolution of depleted uranium using a viscoplastic self-consistent model

Ductility and fracture toughness is a major stumbling block in using depleted uranium as a structural material. The ability to correctly model deformation of uranium can be used to create process path methods to improve its structural design ability. The textural evolution of depleted uranium was simulated using a visco-plastic self consistent model and analyzed by comparing pole figures of the simulations and experimental samples. Depleted uranium has the same structure as alpha uranium, which is an orthorhombic phase of uranium. Both deformation slip and twin systems were compared. The VPSC model was chosen to simulate this material because the model encompasses both low-symmetry materials as well as twinning in materials. This is of particular interest since depleted uranium has a high propensity for twinning, which dominates deformation and texture evolution. Simulated results were compared to experimental results to measure the validity of the model. One specific twin system, the {l_brace}176{r_brace}[512] twin, was of specific notice. The VPSC model was used to simulate the influence of this twin on depleted uranium and was compared with a mechanically shocked depleted uranium sample. Under high strain rate shock deformation conditions, the {l_brace}176{r_brace}[512] twin system appears to be a dominant deformation system. By simulating a compression process using the VPSC model with the {l_brace}176{r_brace}[512] twin as the dominant deformation mode, a favorable comparison could be made between the experimental and simulated textures. (authors)

11 NUCLEAR FUEL CYCLE AND FUEL MATERIALS↗
DOE OSTI2012

Micromechanical tests of ion irradiated materials: Atomistic simulations and experiments

We investigated irradiation effects on Fe-Cr binary alloys by using a nano-indentation combined with a continuous stiffness measurement (CSM) technique. We modeled the nano-indentation test by using a finite element method. We could extract the intrinsic hardness and the yield stress of an irradiation hardened region by using a so-called inverse method. SiC micro-pillars of various sizes were fabricated by mask and inductively coupled plasma etching technique and compressed by using flat punch nano-indentation. Compressive fracture strength showed a clear specimen size effect. Brittle-to-Ductile transition at room temperature was observed as the specimen size decreases. The effect of irradiation on the fracture strength of SiC micro-pillars was evaluated by performing ion irradiation with Si ions. We have performed molecular dynamics simulations of nano-indentation and nano-pillar compression tests. Radiation effect was observed which is found to be due to the interaction of dislocations nucleated by spherical indenter with pre-existing radiation defects (voids). These atomistic simulations are expected to significantly contribute to the investigation of the fundamental deformation mechanism of small scale irradiated materials. (authors)

22 GENERAL STUDIES OF NUCLEAR REACTORS↗
DOE OSTI2013

A Review of Tungsten Heavy Alloy Utilization in Isotope Transport Containers - 13380

A common requirement for radioisotope transport containers is that they provide both durable and efficient shielding of penetrating gamma radiation. This is the case for transport of both spent nuclear fuel as well as intentionally created radioisotopes for medical or other uses. Tungsten heavy alloy (WHA) provides a unique engineering property set for such shielding - easily surpassing more commonly used lead alloys in both strength and attenuation. This family of alloys contains typically 90-98 wt.% W in combination with transition metals such as Ni and Fe. WHA is manufactured in near net shape blanks by liquid phase sintering of compacted powder shapes to full metallurgical density parts. This powder metallurgy approach is described in its ability to provide excellent material utilization and affords efficient manufacturing of various shapes required for gamma shields or collimators. WHAs offer very high density (approaching 19 g/cc) in combination with relatively high thermal conductivity, low thermal expansion, ambient corrosion resistance, and can be provided with mechanical properties comparable to many medium carbon steels. As such, they can be machined to complex, damage resistant geometries using common metal cutting tools and methods. WHA additionally provides a lower toxicity alternative to Pb- or U-based gamma shielding. Given the specialty nature of WHA, specific metallurgical characteristics are reviewed to assist shielding designers who may otherwise encounter difficulties locating important alloy selection and fabrication details. Contained within this materials and applications overview are guidelines for WHA component design, alloy selection, and practical machining, finishing, and assembly considerations. The microstructure of WHA is that of a metal matrix composite. This factor has specific implications in the design of components for stress service as well as their protection in the presence of electrolytes. WHA is also discussed in the broader context of materials compatibility, as it is rarely used in isolated monolithic shapes. Alloy selection for new applications is often made primarily on the basis of density. An alternative strategy to this selection approach is presented which proposes that mechanical requirements for a given shielding use be the primary selection criterion over density. Standard commercial grades of WHA for radiation shielding are defined by specifications such as AMS-T-21014 and ASTM B777. These specifications define 4 density classes of as-sintered WHA. Compositional options, as well as post-sinter processing of WHA, are discussed for shielding components that must exhibit higher levels of ductility or very low magnetic permeability. In addition to the mechanical advantages over Pb-based shielding, the higher linear attenuation of energetic photons for various grades of WHA (as calculated by the NIST XCOM routine) are presented for selected photon energies of interest to illustrate the shield volume reduction generally possible through the use of tungsten-based shielding. While W provides inefficient attenuation of neutrons in a mixed radiation environment, its secondary role in shielding gamma radiation produced as a result of neutron capture is also described. (authors)

12 MANAGEMENT OF RADIOACTIVE AND NON-RADIOACTIVE W↗
DOE OSTI2013

Review of the Development and Testing of a New Family of Boron and Gadolinium-Bearing Dual Thermal Neutron Absorbing Alloys - 13026

The development of a new class of Fe-based thermal neutron absorbing alloys (patent pending) containing both natural boron (B) and gadolinium (Gd) is reviewed. Testing has shown that Ar and N inert gas atomized powder metallurgy (PM) variants offer superior processability coupled with improved mechanical properties that exhibit reduced anisotropy and reduced corrosion rates compared to conventional cast/wrought processed material. PM processing results in a microstructure containing a uniform distribution of second phase borides and gadolinides, and the morphology of the gadolinides prevents the formation low melting point Gd-bearing phases at solidifying austenite boundaries. The new T316-based materials containing both B and Gd exhibit superior corrosion resistance compared to straight B-bearing T304 materials. By keeping the B content < 1 weight percent (%) and using Gd to attain an equivalent B (B{sub Eq}) content higher than that achievable through the use of B only, the new materials exhibit superior ductility, toughness and bendability as a result of significantly reduced area fraction of Cr-rich M{sub 2}B borides. Limiting the total area fraction of second phase particles to < 22% insures a product with superior bendability. By restricting B to < 1% and using Gd up to 2.5%, B{sub Eq} levels approaching 12% can be attained that provide a cost effective improvement in thermal neutron absorption capability compared to using B-10 enriched boron. The new materials can be easily bent during fabrication compared to existing metal matrix composite materials while offering similar thermal neutron absorption capability. Production lots containing B{sub Eq} levels of 4.0 and 7.5% (Micro-Melt{sup R} DuoSorb{sup TM} 316NU-40 and 75, respectively) are in the process of being fabricated for customer trial material. (authors)

36 MATERIALS SCIENCE↗
DOE OSTI2012

Single-Shell Tanks Leak Integrity Elements/ SX Farm Leak Causes and Locations - 12127

Washington River Protection Solutions, LLC (WRPS) developed an enhanced single-shell tank (SST) integrity project in 2009. An expert panel on SST integrity was created to provide recommendations supporting the development of the project. One primary recommendation was to expand the leak assessment reports (substitute report or LD-1) to include leak causes and locations. The recommendation has been included in the M-045-91F Hanford Federal Facility Agreement and Consent Order (Tri-Party Agreement) as one of four targets relating to SST leak integrity. The 241-SX Farm (SX Farm) tanks with leak losses were addressed on an individual tank basis as part of LD-1. Currently, 8 out of 23 SSTs that have been reported to having a liner leak are located in SX Farm. This percentage was the highest compared to other tank farms which is why SX Farm was analyzed first. The SX Farm is comprised of fifteen SSTs built 1953-1954. The tanks are arranged in rows of three tanks each, forming a cascade. Each of the SX Farm tanks has a nominal 1-million-gal storage capacity. Of the fifteen tanks in SX Farm, an assessment reported leak losses for the following tanks: 241-SX-107, 241-SX-108, 241-SX-109, 241-SX- 111, 241-SX-112, 241-SX-113, 241-SX-114 and 241-SX-115. The method used to identify leak location consisted of reviewing in-tank and ex-tank leak detection information. This provided the basic data identifying where and when the first leaks were detected. In-tank leak detection consisted of liquid level measurement that can be augmented with photographs which can provide an indication of the vertical leak location on the sidewall. Ex-tank leak detection for the leaking tanks consisted of soil radiation data from laterals and dry-wells near the tank. The in-tank and ex-tank leak detection can provide an indication of the possible leak location radially around and under the tank. Potential leak causes were determined using in-tank and ex-tank information that is not directly related to leak detection. In-tank parameters can include temperature of the supernatant and sludge, types of waste, and chemical determination by either transfer or sample analysis. Ex-tank information can be assembled from many sources including design media, construction conditions, technical specifications, and other sources. Five conditions may have contributed to SX Farm tank liner failure including: tank design, thermal shock, chemistry-corrosion, liner behavior (bulging), and construction temperature. Tank design did not apparently change from tank to tank for the SX Farm tanks; however, there could be many unknown variables present in the quality of materials and quality of construction. Several significant SX Farm tank design changes occurred from previous successful tank farm designs. Tank construction occurred in winter under cold conditions which could have affected the ductile to brittle transition temperature of the tanks. The SX Farm tanks received high temperature boiling waste from REDOX which challenged the tank design with rapid heat up and high temperatures. All eight of the leaking SX Farm tanks had relatively high rate of temperature rise. Supernatant removal with subsequent nitrate leaching was conducted in all but three of the eight leaking tanks prior to leaks being detected. It is possible that no one characteristic of the SX Farm tanks could in isolation from the others have resulted in failure. However, the application of so many stressors - heat up rate, high temperature, loss of corrosion protection, and tank design working jointly or serially resulted in their failure. Thermal shock coupled with the tank design, construction conditions, and nitrate leaching seem to be the overriding factors that can lead to tank liner failure. The distinction between leaking and sound SX Farm tanks seems to center on the waste types, thermal conditions, and nitrate leaching. (authors)

12 MANAGEMENT OF RADIOACTIVE AND NON-RADIOACTIVE W↗
DOE OSTI2016

Using Falcon to develop an RIA PCMI failure criteria

This paper documents the development of failure criteria for both pressurized water reactor (PWR) and boiling water reactor (BWR) fuel rod failure due to pellet cladding mechanical interaction (PCMI) during a reactivity insertion accident (RIA). This study was initiated to use cladding mechanical properties using data from separate effects tests to provide a basis to translate nuclear safety research reactor (NSRR) test data to commercial light water reactor conditions. The approach employed for the revised licensing criteria combined elements of experimental results and analytical evaluations to develop a fundamental understanding of fuel behavior during RIA events. The transient behavior of intermediate and high burnup fuel rods using well characterized RIA simulation tests was established. Cladding mechanical properties using data from separate effects tests was also developed. The Zircaloy cladding mechanical properties database of separate effects tests was used to develop the cladding integrity models. The cladding integrity models were then used in combination with the application of the Falcon fuel behavior code to translate NSRR test data to commercial light water reactor conditions. Because of the complex manner in which burnup influences fuel rod failure, it was not possible to develop a fuel rod failure threshold directly from the experimental data. An alternative approach was required that combined analytical modeling and experimental data to develop the PCMI-related contribution to the failure threshold. The analytical approach computed the radial average peak fuel enthalpy required to cause cladding failure by PCMI as a function of hydrogen content. This was accomplished by applying a critical strain energy density (CSED)-based cladding integrity model using data from total and uniform elongation tests of irradiated low-tin Zircaloy-4, ZIRLO, and Zircaloy-2 cladding materials. The CSED was developed as a function of cladding hydrogen content because hydrogen induced embrittlement is a primary effect of burnup. It was found that the failure threshold decreased with hydrogen content due to the increase in PCMI loading as a result of gap closure effects and by the decrease in cladding ductility with hydrogen accumulation. (authors)

11 NUCLEAR FUEL CYCLE AND FUEL MATERIALS↗
DOE OSTI2016

Fuel cladding post-quench LOCA embrittlement: mechanical test relevance

During a loss-of-coolant-accident (LOCA), the fuel cladding is submitted to a high temperature increase in a steam environment, along with an internal pressure increase which would eventually lead to ballooning and burst of the cladding. Steam could then penetrate through the burst opening and lead to inner surface oxidation and secondary-hydriding of the cladding. Post-quench cladding rupture can then occur either in two-sided oxidized area with wall thinning due to ballooning, or in single-sided oxidized area with large hydrogen content. Common tests involved in the evaluation of the post-quench ductility are Ring Compression Tests (RCT), Expansion Due to Compression Test (EDC) or Axial Tensile Tests (AT). Questions arise about these mechanical tests, as for instance, the influence on sample failure of the oxide layer thickness partitioning between inner and outer diameter. A systematic study was carried out to compare several mechanical tests on both single-sided and two-sided Zircaloy-4 oxidized samples. Five different mechanical tests were compared, including RCT: C-shaped ring Compression Test (CCT), Axial Tensile test (AT), Ring Tensile Test with well-defined machined gage section (RTT) and plain Ring Tensile Test (pRTT). All samples were taken from cladding tubes which had been oxidized in steam at 1200 Celsius degrees and then water-quenched. Mechanical tests were performed at room temperature and two to three samples were tested for each oxidation conditions and for every sample geometry to assess the reproducibility. Metallographic examinations were carried out to measure the ZrO{sub 2} and αZr(O) layer thicknesses and the ex-β/α(O) phase fraction. Mean hydrogen content measurements were also performed systematically on each sample. Results indicate that the different mechanical tests have not the same sensitivity to the oxide layer partitioning: RTT and pRTT load at failure seems to depend mainly on the cumulated oxide layer thickness rather than on its partitioning, whereas this parameter has an impact on CCT and AT test results. For all tensile tests, stresses at failure were derived from load-displacement curves. The failure of brittle samples was assumed to be governed by linear elastic fracture mechanics. Using conventional stress intensity factor solution, a value of the material fracture toughness controlling the sample failure was determined from experimental results and discussed. (authors)

22 GENERAL STUDIES OF NUCLEAR REACTORS↗
DOE OSTI2016

Shielding Design for Prototype Generation-IV Sodium-Cooled Fast Reactor

A Prototype Generation-IV Sodium-cooled Fast Reactor (PGSFR) with 150 MWe power rating is being developed jointly by the Korea Atomic Energy Research Institute (KAERI) and Argonne National Laboratory (ANL). KAERI is responsible for the overall project with the ANL contributions integrated into the KAERI activities. Shielding concept of PGSFR was developed to ensure that the safety limit on internal structural damage and working personnel received dose is not exceeded. The first part evaluated the Displacement Per Atoms (DPA) and fast neutron fluence on the structures inside the reactor vessel, such as lower grid, Upper Internal Structure (UIS), barrel, Redan, and reactor vessels. The analysis determined the thickness of shields required to satisfy the DPA and fast fluence limit. The second part of the shielding analysis evaluated the radiation dose rate above the reactor head due to the primary sodium activation inside the reactor vessel. The analysis determined the necessary thickness of reactor head and additional shield to ensure that the dose rate received by personnel working on top of the reactor is below the safety limit. The last part of the shielding analysis investigated the dose rate received by personnel working near the secondary loop. The secondary sodium is activated inside the Intermediate heat exchanger (IHX). The activated secondary sodium flows out of the reactor vessel and emits high energy photons along the way. The shielding designs both inside the reactor vessel and around the pipes of the secondary loop were investigated. The shielding concept for the PGSFR was developed to minimize radiation exposure to plant personnel and the irradiation damage of the internal structural components. The damage of the internal structural components are mainly due to the loss of the ductility by the neutron irradiation, and the activated gammas of primary and secondary sodium coolants are the major radiation sources that are required to be shielded. Thicker and denser shielding structures are favorable to reduce the radiation dose and protect personnel who work in the plant; however, which enlarges the in-vessel space to accommodate the shielding structures. Thus, in order to install the shielding structures in a reasonable reactor to satisfy the DPA or dose rate limit size, the PGSFR shielding parameters were determined from the sensitivity study, which includes the compositions of the shielding materials and dimensions. (authors)

21 SPECIFIC NUCLEAR REACTORS AND ASSOCIATED PLANTS↗
DOE OSTI2016

3D Study of Neutron Irradiation Effects on Tensile Deformation in Fe-based Alloys using High Energy Synchrotron X-rays

Recent development of 3D synchrotron X-ray techniques offers new opportunities for the investigation of nuclear materials. In this study, we use the high energy Xray diffraction microscopy (HEDM), also known as 3DXRD, to investigate the effects of neutron irradiation on microstructural response during tensile deformation in a Fe- 9%Cr alloy. Fe-9Cr has been studied extensively in experiments and modelling as a ferritic model alloy for its response to neutron irradiation. It is found that irradiation-induced hardening and reduction of ductility are significant even at very low doses, and the primary deformation mechanism is channeling. Different from earlier studies, here we focus on grain-level responses to deformation and aim to elucidate the effect of irradiation by employing the far-field HEDM setup (FF-HEDM) to obtain strains, crystallographic orientations, and centers of masses of hundreds of grains in undeformed and deformed states, providing rich 3D information well beyond the TEM and traditional diffraction measurements. It offers a deeper understanding of the structure-property relationship in nuclear materials. (authors)

36 MATERIALS SCIENCE↗
DOE OSTI2016

Applications of Transient Grating Spectroscopy to Radiation Materials Science

Radiation damage is an inherently multi-scale phenomenon, with much of the key material evolution occurring at the mesoscale. Current techniques for the direct interrogation of material property changes due to irradiation either function with very small volumes, such as in-situ TEM, cannot cover the full range of defect populations produced, such as in positron annihilation spectroscopy, or requires destruction of the test material, such as in standard or micromechanical testing. In addition, the ultimate quantities of interest to radiation materials scientists are the changes in key material properties with irradiation. These include stiffness, ductility, and thermal conductivity for structural materials, and optical properties such as index of refraction or changes in transmittance spectra for optically active materials. The latter of these are often correlated directly to stress- or thermally-induced changes, themselves a function of the specific defect populations responsible for their change. The rapid study of such a mesoscale phenomenon requires an inherently mesoscale technique, where multiple quantities of interest can be accurately measured in very short times. Determining the sensitivity of any technique with known certainly is of critical importance to qualifying a new technique to measure in-situ material property changes during irradiation. In this paper, we present the new applicability of an existing technique, known as transient grating (TG) spectroscopy, to rapidly and accurately study key problems in radiation materials science. Results quantifying the absolute sensitivity of the technique are presented, alongside molecular dynamics (MD) simulations of the TG spectroscopy process to gauge direct agreement between theory, simulation, and experiment. An example problem of interest is demonstrated as an illustration of what is possible, showing elastic and thermal changes in irradiated silicon carbide (SiC) films. Finally, future work to quantify the effects of experimentally-simulated radiation defects is proposed, in support of building a database to use TG spectroscopy to deconvolve irradiated material property changes in-situ in terms of the defect populations responsible for their evolution. The application of the TG spectroscopy technique to in-situ radiation materials science has the potential to answer long-standing questions in the field, relating to ion beam rastering, the onset of void swelling, and direct measurement of radiation-created point defect concentrations. Before it can do so, the technique must carefully be analyzed and tuned to increase its sensitivity, the certainty of its results, and the ability to predict radiation-induced changes by simulations must be developed. Making such measurements in-situ with the aid of predictive MD simulations has the potential to elucidate mechanisms of radiation damage accumulation, as well as more rapidly qualify radiation-resistant alloys for service in nuclear systems. Work is underway to build this database of experimentally-simulated radiation-produced defects, which will be combined and compared with actual irradiated materials for eventual in-situ deconvolution of the TG signal into the defect populations responsible for irradiation-induced microstructural change. (authors)

36 MATERIALS SCIENCE↗
DOE OSTI2016

Fabrication and Testing of Complex Silicon Carbide Composite Structures

The ability to fabricate larger complex silicon carbide composites is an enabling technology for advanced reactors. Processing techniques to make complex SiC/SiC structures must be versatile enough to facilitate fabrication of both very large components (>1 m), as well as very small feature sizes (<1 mm), minimize the amount of machining required to complete the final part, and must also provide composite material with similar performance to bulk properties previously established for planar SiC/SiC composite material. This paper presents results on fabrication of complex silicon carbide structures and targeted testing aimed specifically at understanding how complex features impact composite performance. Silicon carbide (SiC) and silicon carbide matrix, silicon carbide fiber-reinforced composites (SiC/SiC) are a strong candidate for cladding and core structure used in advanced reactor concepts such as General Atomics' (GA) Energy Multiplier Module (EM{sup 2}) as well as accident tolerant fuel (ATF) in LWRs. SiC retains its strength up to very high temperatures, is stable under irradiation, and shows favorable neutronics and oxidation resistance compared to alloy alternatives. However, unlike metals, SiC cannot be easily machined, formed or welded to make the more complex core components needed to fully realize the benefits of advanced high temperature reactors. TEP processing provides an appealing route to achieving SiC/SiC composite structures with enhanced feature complexity. This is a critical development in the maturation of SiC/SiC for in-core structural materials in advanced reactors. This processing route provides an avenue to make large, dense, complex structures. Experiments have shown retention of strength and pseudo-ductility with hole spacing as small as 4 mm with potential for still smaller feature spacing. The results indicate that feature spacing is not limited by processing effects, but instead by the fiber architecture. The lower limit of feature spacing will likely have implications on potential core loading limits in advanced nuclear reactors utilizing SiC/SiC. (authors)

36 MATERIALS SCIENCE↗
DOE OSTI2016

Processing of Nanostructured Ferritic Alloys for Advanced Reactor Core Materials

The Fuel Cycle Research and Development Program is investigating methods of burning minor actinides in a transmutation fuel. To achieve this goal, the fast reactor core materials (cladding and duct) must be able to withstand very high doses (>200 dpa design goal) while in contact with the coolant and the fuel. Thus, these materials must withstand radiation effects that promote low temperature embrittlement, high temperature helium embrittlement, swelling, accelerated creep, corrosion with the coolant, and chemical interaction with the fuel (FCCI). One of the most promising materials for this demanding applications are the class of nanostructured ferritic alloys. These materials are ferritic alloys with high chrome (9-14Cr) with a high density (>10{sup 23}/m{sup 3}), fine distribution of nanosized (∼2 nm) oxide particles and a fine grain size (<0.5 micron). This fine microstructure provides an alloy with high strength at high temperatures and excellent radiation tolerance (e.g. reduced void swelling and ductility retention at low temperatures) but also increases the difficulty of producing engineering parts (e.g. thin walled tubes) from these advanced materials. Thus, extensive research is underway to produce tubes using techniques such as high temperature hydrostatic extrusion, intermediate temperature plug drawing and low temperature pilger processing. (authors)

21 SPECIFIC NUCLEAR REACTORS AND ASSOCIATED PLANTS↗
DOE OSTI2016

Radiation Effects in Innovative Structural Materials

The extreme radiation environments and demanding structural conditions of next-generation fission and proposed fusion reactors will require high performance materials with very high radiation resistance. Although conventional structural materials such as ferritic/ martensitic steels offer several attractive features, there is value in exploring alternative materials systems that may offer unprecedented radiation stability while also offering good thermomechanical properties. As noted elsewhere, options for designing radiation resistance include (a) the traditional approach of introducing a very high sink strength for recombination of radiation-induced vacancies and interstitials (e.g., Ti-modified stainless steels or 'nano-cluster-strengthened ferritic alloys', (b) utilizing materials with immobile vacancies at the operating temperature (e.g., silicon carbide), and (c) utilizing certain classes of materials that inherently exhibit superior resistance to radiation defect retention and accumulation (e.g., ferritic steels). Three relatively new but promising structural materials systems were selected for investigation, based on their favorable unirradiated mechanical properties and potential for good stability under irradiation: High entropy alloys (HEAs), bulk metallic glass (BMG), and MAX phase ceramics. The high configurational entropy in HEAs might alter point defect (solute and radiation defects) diffusion processes, thus potentially enhancing the recombination of radiation-produced damage. Therefore, HEAs offer the potential of a new class of materials for radiation resistance category (c) mentioned previously. A variety of BMGs such as Zr{sub 52.5}Cu{sub 17.9}Ni{sub 14.6}Al{sub 10}Ti{sub 5} offer good mechanical properties including fracture toughness values that may exceed 100 MPa-m{sup 1/2} and near net shape fabrication potential. The lack of crystallinity in BMGs prohibits the formation of conventional Frenkel pair defects under irradiation and therefore offer the possibility of another new material system for radiation resistance category (c). MAX phase ceramics (e.g., Ti{sub 3}SiC{sub 2}, Ti{sub 3}AlC{sub 2}, Ti{sub 2}AlC) have good mechanical properties and contain a nano-laminate structure that could provide a very high point defect sink strength. Due to their refractory nature, many of the MAX phase ceramics may exhibit negligible vacancy mobility up to high temperatures. Therefore, MAX phase ceramics offer the potential to provide radiation resistance in either categories (a) and (b), depending on the operating temperature. For this study, a novel 27%Fe-27%Mn-28%Ni-18%Cr single phase face centered cubic high entropy alloy was synthesized that exhibited good strength and ductility over a wide temperature range. Zr{sub 52.5}Cu{sub 17.9}Ni{sub 14.6}Al{sub 10}Ti{sub 5} (BAM-11) was selected as a prototypic advanced BMG. Several MAX phase ceramics (e.g., Ti{sub 3}SiC{sub 2}, Ti{sub 3}AlC{sub 2}, Ti{sub 2}AlC) that have good unirradiated thermal and mechanical properties were also investigated. The irradiation damage behaviors of these three novel materials systems have been studied after fission neutron at ∼75 deg. C up to 1 dpa and Ni ion irradiation at 25- 700 deg. C up to 30 dpa (lower temperatures and doses for the BMGs). All three sets of materials generally exhibited good radiation stability within certain temperature regimes. For example, the BMG exhibited only minor (<10%) change in strength that appeared to saturate after a dose of ∼1 dpa. A key shortcoming of current BMGs are that they can not be used at temperatures >>300 deg. C due to glass to crystalline transition at elevated temperature. The MAX phase ceramics irradiated at 400-700 deg. C appeared to be in the 'low temperature' regime where vacancies are immobile and therefore the radiation hardening saturated at relatively low doses. The Ti{sub 3}SiC{sub 2} MAX phase exhibited the best overall radiation stability over a wide temperature range. The HEA exhibited fine scale dislocation loop formation, no observable cavity swelling and reduced amounts of Cr depletion compared to traditional austenitic Fe-Cr-Ni alloys after ion irradiation, which suggests suppressed point defect and solute diffusion behavior. (authors)

36 MATERIALS SCIENCE↗
DOE OSTI2016

Accelerated Ion Irradiation for Emulation of In-reactor Radiation Damage

Reactor core materials in both fast reactors and LWRs granted life extension must withstand irradiation to high doses at high temperature. Ferritic-martensitic (F-M) alloys are attractive candidates for structural components and fuel cladding in fast and thermal reactors, and high chromium and high nickel-containing austenitic steels are potential replacement alloys for LWR core materials. To reach high doses, self-ion irradiation is conducted with simultaneous He injection into both F-M and austenitic alloys, accompanied by reactor irradiations conducted in the BOR-60 fast reactor to assess the capability of ion irradiation to emulate the evolution of microstructure and mechanical properties in reactor. Computational models for defect cluster evolution are being developed and benchmarked against experimental data to ultimately provide predictive capability for the response of both microstructure (loops, voids, precipitates, etc.), and mechanical properties (hardening, ductility, slip behavior) to irradiation. A research program is aimed at understanding how to emulate neutron irradiation using ion irradiation. Results to date have been focused on microstructure and properties of ion irradiated alloys T91, 800H and Fe21Ce32Ni. Data from single ion irradiations are thus far in good agreement with that expected based on previous ion and neutron irradiation data. Dual ion irradiations and neutron irradiated samples are being evaluated and these will be the focus of future work. (authors)

36 MATERIALS SCIENCE↗
DOE OSTI2016

Initial Results from the High Fluence UCSB ATR-2 Irradiation

A primary focus of the Department of Energy, Office of Nuclear Energy Light Water Reactor Sustainability Program (LWRSP) is the safe operation of nuclear reactors to extended lifetimes of up to 80 years. One of the primary reactor components of concern is the reactor pressure vessel (RPV), which is increasingly embrittled over time due to damage from high energy neutrons created in the reactor core. Radiation damage leads to the formation of nm-scale precipitates and solute-defect clusters, which result in an increase in the steel's ductile to brittle transition temperature. Transition temperature shifts (TTS) are used to quantify and regulate embrittlement. Extended life operation will subject some RPVs to higher neutron fluences than previously experienced by in-service vessels. Thus, robust prediction methods must be developed that ensure the safety of our nation's fleet of reactors. Current models underpredict embrittlement data from high flux test reactor irradiations at extended life fluences. It has been hypothesized that one reason for this underprediction is the formation of so-called 'Late- Blooming Phase' Mn-Ni-Si precipitates, which form and grow only at high fluence and that are currently not included in regulatory models. Recent research has demonstrated the existence of high volume fractions of intermetallic Mn-Ni-Si precipitate (MNSP) phases at high fluence and have generated significant insight into their character. However, a number of questions remain regarding MNSPs, such as: 1) what alloys are most susceptible to MNSP formation; 2) how is MNSP formation affected by flux (φ), fluence (φt) and irradiation temperature (T{sub irr}); and, 3) how to accurately predict TTS under extended life low flux service conditions? The fact that no two RPVs are exactly the same, both in terms of the steel composition and vessel service conditions, makes these questions particularly difficult to answer. Further, understanding the effect of flux differences between test reactor irradiations and in-vessel service is absolutely critical. Hence, physical models must be developed that predict TTS as a function of alloy solute content and vessel service conditions. A large-scale irradiation designed to develop and validate an extended life embrittlement prediction model was recently completed in the Advanced Test Reactor (ATR) at the Idaho National Laboratory as part of the DOE sponsored Nuclear Scientific User Facilities. This experiment, called the UCSB ATR-2 irradiation, is a collaboration between Oak Ridge National Lab (ORNL) and the University of California, Santa Barbara (UCSB) and is now primarily supported by the DOE Light Water Reactor Sustainability Program. The experiment is designed to investigate the single and combined effects of neutron φ, φt, T{sub irr} and alloy chemistry on precipitate formation, hardening and embrittlement. While postirradiation examinations (PIE) is ongoing, and is expected to take several years to complete, the first preliminary results are presented below. It should also be noted that Rolls-Royce has been a collaborator in UCSB ATR-2 from the start, and there are several other national and international institutions supporting the PIE. (authors)

36 MATERIALS SCIENCE↗
DOE OSTI2016

Dynamic fault weakening and strengthening by gouge compaction and dilatancy in a fluid-saturated fault zone

Fault gouge deformation likely plays a significant role in controlling the strength of mature, large-displacement faults. Experiments show that intact gouge deforms in an overall ductile and stable manner, readily compacting, but dilates and experiences brittle failure under large strain rate. Inelastic gouge compaction and dilatancy are modeled here using a combined Mohr-Coulomb and end-cap yield criterion in a dynamic rupture model of a strike-slip fault with strongly velocity-weakening friction. We show that large shear stress concentration ahead of the rupture associated with the rupture front causes the gouge layer to compact (e.g., by structural collapse and comminution), leading to rapidly elevated pore pressure and significant weakening of the principal fault surface. Shortly after the rupture front passes, strong dilatancy during strength drop and rapid sliding reduces pore pressure and strengthens the fault, promoting slip pulses. Large strain localization in the gouge layer occurs as a result of rapid gouge dilatancy and strain softening. The combination of prerupture weakening from compaction and restrengthening from dilatancy hardening leads to a smaller-strength drop, and limits the stress concentration outside the gouge layer. Furthermore, this leads to a reduction of inelastic shear strain in the damage zone, which is more consistent with geological observations and high-speed frictional experiments. With the presence of well-developed fault gouge, the strength of mature faults may be limited by end-cap rather than Mohr-Coulomb failure; thus, their frictional strengths are significantly smaller than Byerlee friction.

58 GEOSCIENCES↗
DOE OSTI2016

Fault structure, stress, or pressure control of the seismicity in shale? Insights from a controlled experiment of fluid-induced fault reactivation

It is clear that clay formations are present in reservoirs and earthquake faults, but questions remain on their mechanical behavior, as they can vary from ductile (aseismic) to brittle (seismic). An experiment, at a scale of 10 m, aims to reactivate a natural fault by fluid pressure in shale materials. The injection area was surrounded by a dense monitoring network comprising pressure, deformation, and seismicity sensors, in a well-characterized geological setting. Thirty-two microseismic events were recorded during several injection phases in five different locations within the fault zone. Their computed magnitude ranged between -4.3 and -3.7. Their spatiotemporal distribution, compared with the measured displacement at the injection points, shows that most of the deformation induced by the injection is aseismic. Whether the seismicity is controlled by the fault architecture, mineralogy of fracture filling, fluid, and/or stress state is then discussed. The fault damage zone architecture and mineralogy are of crucial importance, as seismic slip mainly localizes on the sealed-with-calcite fractures which predominate in the fault damage zone. As no seismicity is observed in the close vicinity of the injection areas, the presence of fluid seems to prevent seismic slips. The fault core acts as an impermeable hydraulic barrier that favors fluid confinement and pressurization. Therefore, the seismic behavior seems to be strongly sensitive to the structural heterogeneity (including permeability) of the fault zone, which leads to a heterogeneous stress response to the pressurized volume.

58 GEOSCIENCES↗
DOE OSTI2018

Postshock Thermally Induced Transformations in Experimentally Shocked Magnetite

We studied the effect of 973 K heating in argon atmosphere on the magnetic and structural properties of a magnetite-bearing ore, which was previously exposed to laboratory shock waves between 5 and 30 GPa. For this purpose magnetic properties were studied using temperature-dependent magnetic susceptibility, magnetic hysteresis and low-temperature saturation isothermal remanent magnetization. Structural properties of magnetite were analyzed using X-ray diffraction, high-resolution scanning electron microscopy and synchrotron-assisted X-ray absorption spectroscopy. The shock-induced changes include magnetic domain size reduction due to brittle and ductile deformation features and an increase in Verwey transition temperature due to lattice distortion. After heating, the crystal lattice is relaxed and apparent crystallite size is increased suggesting a recovery of lattice defects documented by a mosaic recrystallization texture. The structural changes correlate with modifications in magnetic domain state recorded by temperature-dependent magnetic susceptibility, hysteresis properties and low-temperature saturation isothermal remanent magnetization. In conclusion, these alterations in both, magnetic and structural properties of magnetite can be used to assess impact-related magnetic anomalies in impact structures with a high temperature overprint.

58 GEOSCIENCES↗