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Apollo program all-up spacecraft thermal vacuum tests, considering component and subsystem reliability analysis, thermal model verification and certification requirements
The results are discussed in terms of the meteorological data acquisition procedures necessary to monitor changes in atmospheric parameters to support aircraft flyover noise measurements and aircraft noise certification programs. The data consisted primarily of sequential radiosonde ascents to approximately 5000 ft spaced some half-hour to an hour apart. The weather covered by the data sample was predominantly that of clear skies and calm-to-light surface winds associated with well established high-pressure systems. Under these restrictive weather conditions, the study shows that the largest variabilities in temperature and humidity occur during the early morning hours resulting from the effects of direct solar heating of the surface. These rapid changes apparently do not penetrate above approximately 1000 ft. In the late morning hours, the atmosphere appears to become stabilized so that net changes in temperatures and relative humidities at all levels are insignificant even in time periods exceeding three hours. By noon, however, turbulent fluctuations in surface wind and the wind speed itself increase to levels which would make the microphone recording of acoustic signals in the field difficult.
The results are reported of acoustic measurements made on the 747 aircraft during visual approach monitor evaluation approaches. This display is designed to improve approach and landing precision under visual flight rule conditions. The purpose of the acoustic portion of the test was to measure, evaluate, and identify the noise levels during various types of aircraft approaches. Six noise measurement sites were positioned on the centerline of the approach ground track. The six noise measurement stations on the approach ground track were positioned between approximately 1 and 6 nautical miles from runway threshold. The 1-nautical mile point was chosen as the beginning of the ground track because it is specified as the approach measurement point in the FAA noise certification requirements. The 6-nautical mile point was chosen for its proximity to the point where the approach is initiated.
The information presented is based on data obtained from the Concorde. Much of this data also applies to other supersonic transport aircraft. The design and development of the Concorde is a joint effort of the British and French, and the structural test program is shared, as are all the other activities. Vast numbers of small specimens have been tested to determine the behavior of the materials used in the aircraft. Major components of the aircraft structure, totalling almost a complete aircraft, have been made and are being tested to help the constructors in each country in the design and development of the structure. Tests on two complete airframes will give information for the certification of the aircraft. A static test was conducted in France and a fatigue test in the United Kingdom. Fail-safe tests are being made to demonstrate the crack-propagation characteristics of the structure and its residual strength. Aspects of the structural test program are described in some detail, dealing particularly with the problems associated with the thermal cycle. The biggest of these problems is the setting up of the fatigue test on the complete airframe; therefore, this is covered more extensively with a discussion about how the test time can be shortened and with a description of the practical aspects of the test.
A summary of tests conducted on the Concorde aircraft nacelle structure is presented. The tests were conducted as a part of the structural development and certification program. The nacelle structural specimens are described. The problems associated with the intake testing and engine-bay and nozzle testing are discussed.
NASA made use of the analytical outputs of reliability people to make management decisions on the Apollo program. Such decisions affected the amount of the incentive fees, how much acceptance testing was necessary, how to optimize development testing, whether to approve engineering changes, and certification of flight readiness. Examples of such analysis are discussed and related to programmatic decisions.-
Review of the overall goals, individual objects of ongoing and proposed programs, target dates, and fund requests of NASA's STOL research effort. The realization of a separate STOL short-haul transportation system with a 2000-foot field length capability is shown likely to reduce airport acreage requirements to less than one tenth, approach speed to nearly one half, and airspace required for terminal maneuvering to less than 10% of what conventional high-performance jet aircraft necessitate, and to promise terminal congestion alleviation in areas of high traffic density, improved safety in steep approach, noise abatement, and community annoyance reduction. NASA's described programs will provide the technical foundation upon which industry can base the design and development of aircraft and avionics for the new STOL systems in the latter 1970s, and upon which the government can establish criteria for the certification and regulation of such systems.
Propulsion system characteristics for a long range, high subsonic (Mach 0.90 - 0.98), jet commercial transport aircraft are studied to identify the most desirable cycle and engine configuration and to assess the payoff of advanced engine technologies applicable to the time frame of the late 1970s to the mid 1980s. An engine parametric study phase examines major cycle trends on the basis of aircraft economics. This is followed by the preliminary design of two advanced mixed exhaust turbofan engines pointed at two different technology levels (1970 and 1985 commercial certification for engines No. 1 and No. 2, respectively). The economic penalties of environmental constraints - noise and exhaust emissions - are assessed. The highest specific thrust engine (lowest bypass ratio for a given core technology) achievable with a single-stage fan yields the best economics for a Mach 0.95 - 0.98 aircraft and can meet the noise objectives specified, but with significant economic penalties. Advanced technologies which would allow high temperature and cycle pressure ratios to be used effectively are shown to provide significant improvement in mission performance which can partially offset the economic penalties incurred to meet lower noise goals. Advanced technology needs are identified; and, in particular, the initiation of an integrated fan and inlet aero/acoustic program is recommended.
The Apollo Program experience from early 1962 to July 1969 with respect to the engineering-simulation support and the problems encountered is summarized in this report. Engineering simulation in support of the Apollo guidance and control system is discussed in terms of design analysis and verification, certification of hardware in closed-loop operation, verification of hardware/software compatibility, and verification of both software and procedures for each mission. The magnitude, time, and cost of the engineering simulations are described with respect to hardware availability, NASA and contractor facilities (for verification of the command module, the lunar module, and the primary guidance, navigation, and control system), and scheduling and planning considerations. Recommendations are made regarding implementation of similar, large-scale simulations for future programs.
The results of a research project on the development of computer software are presented. Research funds of $200,000 were expended over a three year period for software design and projects in connection with Project LOGOS (computer-aided design and certification of computing systems). Abstracts of theses prepared during the project are provided.
Preliminary designs of three integral lift fan engines suitable for commercial certification in the 80's were completed. Emphasis was placed on low cost, simplicity, low noise, low emissions, minimum weight, and design features meeting all commercial standards for fire safety and containment.
The noise level of an uncoventional propulsion system for the next generation of subsonic, long-range transport aircraft is discussed. The desired noise level may be achieved by: (1) a fixed geometry, high bypass ratio turbofan with a geared two-stage fan and advanced acoustic treatment or (2) a moderate bypass ratio turbofan with a variable pitch two-stage fan, variable primary and duct nozzles, and advanced acoustic treatment. The geared fan system meets the noise goal with minimum economic penalty. Comparison of the noise levels at takeoff and landing in combination with the economic penalties required to achieve the lower noise levels at specific noise measuring stations, indicate that both area reduction and current certification prodedures should be used to ascertain the point of diminishing returns in establishing future noise goals.
Radiometric accuracy of ERTS photographic image processing is assured by the use of control targets, i.e., sensitometric strips for equipment certification and end-of-roll targets for process verification. These targets are produced by a sensitometer that is calibrated to cover the performance range parameters. Curve fitting techniques are used to collect performance data accurately, and a feedback procedure indicates malfunctioning.
A dynamic model representing the characteristics of an advanced technology study engine (1985 certification time period) was constructed and programmed on an analogue/digital computer. This model was then exercised to study and evaluate a large number of techniques, singly and in combination, to improve engine response. Several effective methods to reduce engine accelerating time are identified.
A study to determine the feasibility of developing a ride smoothing control system for a passenger STOL aircraft has been performed for NASA. The de Havilland DHC-6 Twin Otter was selected for the feasibility study, since it is the only STOL aircraft presently certificated and in use by a number of United States air carriers. The study indicated that a ride control system that significantly reduces vertical and lateral accelerations can be practically implemented on the Twin Otter with minimum airplane performance degradation. The system uses symmetrical ailerons, elevator, rudder and spoiler control surfaces, with accelerometers and rate gyros as motion sensors.
This paper concerns itself with identifying safety problems associated with launch operations conducted during preparations for manned space flights at Cape Kennedy. This includes transportation and assembly of large space vehicles in the Vehicle Assembly Building, rollout to Launch Pad 39, test, checkout, and the launch countdown. Under these broad categories, the risks of fuel and oxidizer loading, installation of pyrotechnics, and similar hazardous operations are discussed. The many aspects for fire and rescue requirements are examined. These encompass the water deluge systems on the Mobile Service Structure and the Mobile Launcher, the insulated fire and rescue tractor, slide wire escape system, fire proximity suits, self-contained breathing apparatus and emergency cutting tools. In addition, written procedures for tests, emergencies, rescue and backout, as well as certification of personnel and TV monitoring of the launch system are detailed.-
Study of low-time general aviation pilots, who, in a series of spot landings, were suddenly deprived of binocular vision by patching either eye on the downwind leg of a standard, closed traffic pattern. Data collected during these landings were compared with control data from landings flown with normal vision during the same flight. The sequence of patching and the mix of control and monocular landings were randomized to minimize the effect of learning. No decrease in performance was observed during landings with vision restricted to one eye, in fact, performance improved. This observation is reported at a high level of confidence (p less than 0.001). These findings confirm the previous work of Lewis and Krier and have important implications with regard to aeromedical certification standards.
Flight vehicles are characterized according to their manner of operation and type of propulsion system, and their associated sources of noise are identified. Available noise reduction technology as it relates to engine cycle design and to power plant component design is summarized. Such components as exhaust jets, fans, propellers, rotors, airflow-surface interactions, and reciprocating engine exhausts are discussed, along with their noise reduction potentials. Significant aircraft noise reductions are noted to have been accomplished by the application of available technology in support of noise certification rules. Improved analytical prediction methods, and well controlled validation experiments supported by advanced design aeroacoustic facilities, are required as a basis for an effective integrated systems approach to aircraft noise control.