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Tuning the DARHT Axis-II linear induction accelerator focusing

Flash radiography of large hydrodynamic experiments driven by high explosives is a well-known diagnostic technique in use at many laboratories, and the Dual-Axis Radiography for Hydrodynamic Testing (DARHT) facility at Los Alamos produces flash radiographs of large hydrodynamic experiments. Two linear induction accelerators (LIAs) make the bremsstrahlung radiographic source spots for orthogonal views of each test. The 2-kA, 20-MeV Axis-I LIA creates a single 60-ns radiography pulse. The 1.7-kA, 16.5-MeV Axis-II LIA creates up to four radiography pulses by kicking them out of a longer pulse that has a 1.6-μs flattop. The Axis-II injector, LIA, kicker, and downstream transport (DST) to the bremsstrahlung converter are described. Adjusting the magnetic focusing and steering elements to optimize the electron-beam transport through an LIA is often called 'tuning.' As in all high-current LIAs, the focusing field is designed to be as close to that of the ideal continuous solenoid as physically possible. In ideal continuous solenoidal transport a smoothly varying beam size can easily be found for which radial forces balance, and the beam is said to be 'matched' to the focusing field. A 'mismatched' beam exhibits unwanted oscillations in size, which are a source of free energy that contributes to emittance growth. This is undesirable, because in the absence of beam-target effects, the radiographic spot size is proportional to the emittance. Tuning the Axis-II LIA is done in two steps. First, the solenoidal focusing elements are set to values designed to provide a matched beam with little or no envelope oscillations, and little or no beam-breakup (BBU) instability growth. Then, steering elements are adjusted to minimize the motion of the centroid of a well-centered beam at the LIA exit. This article only describes the design of the tune for the focusing solenoids. The DARHT Axis-II LIA was required to be re-tuned after installing an accelerator cell to replace a failed solenoid in March of 2012. We took advantage of this opportunity to improve the design of the focusing tune with better models of the remaining partially failed solenoids, better estimates of beam initial conditions, and better values for pulsed-power voltages. As with all previous tunes for Axis-II, this one incorporates measures to mitigate beam-breakup (BBU) instability, image displacement instability (IDI), corkscrew (sweep), and emittance growth. Section II covers the general approach to of design of focusing solenoid tunes for the DARHT Axis-2 LIA. Section III explains the specific requirements and simulations needed to design the tune for the injector, which includes the thermionic electron source, diode, and six induction cells. Section IV explains the requirements and simulations for tuning the main accelerator, which consists of 68 induction cells. Finally, Section V explores sensitivity of the tune to deviations of parameters from nominal, random variations, and uncertainties in values. Four appendices list solenoid settings for this new tune, discuss comparisons of different simulation codes, show halo formation in mismatched beams, and present a brief discussion of the beam envelope equation, which is the heart of the method used to design LIA solenoid tunes.

43 PARTICLE ACCELERATORS↗

Diode magnetic-field influence on radiographic spot size

Flash radiography of hydrodynamic experiments driven by high explosives is a well-known diagnostic technique in use at many laboratories. The Dual-Axis Radiography for Hydrodynamic Testing (DARHT) facility at Los Alamos was developed for flash radiography of large hydrodynamic experiments. Two linear induction accelerators (LIAs) produce the bremsstrahlung radiographic source spots for orthogonal views of each experiment ('hydrotest'). The 2-kA, 20-MeV Axis-I LIA creates a single 60-ns radiography pulse. For time resolution of the hydrotest dynamics, the 1.7-kA, 16.5-MeV Axis-II LIA creates up to four radiography pulses by slicing them out of a longer pulse that has a 1.6-{micro}s flattop. Both axes now routinely produce radiographic source spot sizes having full-width at half-maximum (FWHM) less than 1 mm.

43 PARTICLE ACCELERATORS↗

Quality Parameters and Chemical Analysis for Biodiesel Produced in the United States in 2011

Samples of biodiesel (B100) from producers and terminals in 2011were tested for critical properties: free and total glycerin, flash point, cloud point, oxidation stability, cold soak filterability, and metals. Failure rates for cold soak filterability and oxidation stability were below 5%. One sample failed flash point due to excess methanol. One sample failed oxidation stability and metal content. Overall, 95% of the samples from this survey met biodiesel quality specification ASTM D6751. In 2007, a sampling of B100 from production facilities showed that nearly 90% met D6751. In samples meeting D6751, calcium was found above the method detection limit in nearly half the samples. Feedstock analysis revealed half the biodiesel was produced from soy and half was from mixed feedstocks. The saturated fatty acid methyl ester concentration of the B100 was compared to the saturated monoglyceride concentration as a percent of total monoglyceride. The real-world correlation of these properties was very good. The results of liquid chromatograph measurement of monoglycerides were compared to ASTM D6751. Agreement between the two methods was good, particularly for total monoglycerides and unsaturated monoglycerides. Because only very low levels of saturated monoglycerides measured, the two methods had more variability, but the correlation was still acceptable.

09 BIOMASS FUELS↗

Simulations of the new DARHT Axis-II bucking coil magnetic field and effects

Flash radiography of hydrodynamic experiments driven by high explosives is a well-known diagnostic technique in use at many laboratories. The Dual-Axis Radiography for Hydrodynamic Testing (DARHT) facility at Los Alamos was developed for flash radiography of large hydrodynamic experiments. Two linear induction accelerators (LIAs) produce the bremsstrahlung radiographic source spots for orthogonal views of each experiment (“hydrotest”). The 2-kA, 20-MeV Axis-I LIA creates a single 60-ns radiography pulse. For time resolution of the hydrotest dynamics, the 1.7-kA, 16.5-MeV Axis-II LIA creates up to four radiography pulses by slicing them out of a longer pulse that has a 1.6-µs flattop. Both axes now routinely produce radiographic source spot sizes having full-width at half-maximum (FWHM) less than 1 mm.

43 PARTICLE ACCELERATORS↗

Exterior Rigid Foam Insulation at the Edge of a Slab Foundation, Fresno, California (Fact Sheet)

Exterior rigid foam insulation at the edge of the slab foundation was a unique feature for this low-load, unoccupied test house in a hot-dry climate and may be more appropriate for climates with higher heating loads. U.S. Department of Energy Building America research team IBACOS worked with National Housing Quality Award winner Wathen-Castanos Hybrid Homes, Inc., to assess the performance of this feature in a single-family detached ranch house with three bedrooms and two full bathrooms constructed on a slab-on-grade foundation in Fresno, California. One challenge during installation of the system was the attachment of the butyl flashing to the open framing. To solve this constructability issue, the team added a nailer to the base of the wall to properly attach and lap the flashing. In this strategy, R-7.5, 1.5-in.-thick extruded polystyrene was installed on the exterior of the slab for a modeled savings of 4,500 Btu/h on the heating load.

32 ENERGY CONSERVATION, CONSUMPTION, AND UTILIZATI↗

Testing Vpin on Big Data Response to Reflecting on the Vpin Dispute

The authors of this note are computer scientists and mathematicians from Lawrence Berkeley National Laboratory. Most of us are specialists in high-performance computing. In 2011, at the suggestion of a CFTC commissioner, we started examining the effectiveness of VPIN as a leading indicator of unusual market events such as the “Flash Crash” of 2010. The preliminary result of that work was published as a conference paper. Our work was the first to show that VPIN could generate strong signals based on trading records of individual stocks. On a number of stocks, VPIN generated strong signals more than an hour before the “Flash Crash.” This lead-time could be valuable for market makers, regulators and traders in general. To further test the effectiveness of VPIN, we recently expanded our tests to a much larger set of test data, including the trading records of the 94 most liquid futures contracts from beginning of 2007 to middle of 2012. We set out to verify the following hypothesis: the volatility of trading is higher than the average in a time window (we call the event horizon) after VPIN value crosses a threshold. Our work carefully examined the parameters controlling the computation of VPIN as well as the event horizon and the VPIN threshold. In this largest-ever study of a leading indicator based on market microstructure, we examined 16,000 combinations of these parameters, and found that the average false positive rate can be reduced to 7%.

97 MATHEMATICS AND COMPUTING↗

Michrohole Arrays Drilled with Advanced Abrasive Slurry Jet Technology to Efficiently Exploit Enhanced Geothermal Systems

This project had two major areas of research for Engineered/ Enhanced Geothermal System (EGS) development - 1) study the potential benefits from using microholes (i.e., bores with diameters less than 10.16 centimeters/ 4 inches) and 2) study FLASH ASJ to drill/ install those microbores between a well and a fracture system. This included the methods and benefits of drilling vertical microholes for exploring the EGS reservoir and for installing multiple (forming an array of) laterals/ directional microholes for creating the in-reservoir heat exchange flow paths. Significant benefit was found in utilizing small microbore sized connecting bores for EGS efficiency and project life. FLASH ASJ was deemed too complicated to optimally work in such deep reservoirs at this time.

15 GEOTHERMAL ENERGY↗

Feasibility and Testing of Additive Manufactured Components

This project focused on demonstrating the ability to fabricate two parts with different geometry: an arc flash interrupter and a hydraulic manifold. Eaton Corporation provided ORNL solid models, information related to tolerances and sensitive parameters of the parts and provided testing and evaluation. ORNL successfully manufactured both components, provided cost models of the manufacturing (materials, labor, time and post processing) and delivered test components for Eaton evaluation. The arc flash suppressor was fabricated using the Renishaw laser powder bed technology in CoCrMo while the manifold was produced from Ti-6Al-4V using the Arcam electron beam melting technology. These manufacturing techniques were selected based on the design and geometrical tolerances required. A full-scale manifold was produced on the Arcam A2 system (nearly 12 inches tall). A portion of the manifold was also produced in the Arcam Q10 system. Although a full scale manifold could not be produced in the system, a full scale manifold is expected to have similar material properties, geometric accuracy, and surface finish as could be fabricated on an Arcam Q20 system that is capable of producing four full scale manifolds in a production environment. In addition to the manifold, mechanical test specimens, geometric tolerance artifacts, and microstructure samples were produced alongside the manifold. The development and demonstration of these two key components helped Eaton understand the impact additive manufacturing can have on many of their existing products. By working within the MDF and leveraging ORNL’s manufacturing and characterization capabilities, the work will ensure the rapid insertion and commercialization of this technology.

42 ENGINEERING↗

High Performance Data Transfer for Distributed Data Intensive Sciences

We report on the development of ZX software providing high performance data transfer and encryption. The design scales in: computation power, network interfaces, and IOPS while carefully balancing the available resources. Two U.S. patent-pending algorithms help tackle data sets containing lots of small files and very large files, and provide insensitivity to network latency. It has a cluster-oriented architecture, using peer-to-peer technologies to ease deployment, operation, usage, and resource discovery. Its unique optimizations enable effective use of flash memory. Using a pair of existing data transfer nodes at SLAC and NERSC, we compared its performance to that of bbcp and GridFTP and determined that they were comparable. With a proof of concept created using two four-node clusters with multiple distributed multi-core CPUs, network interfaces and flash memory, we achieved 155Gbps memory-to-memory over a 2x100Gbps link aggregated channel and 70Gbps file-to-file with encryption over a 5000 mile 100Gbps link.

97 MATHEMATICS AND COMPUTING↗

Lessons Learned "Establishing an Electrically Safe Work Condition" Specifically related to Racking Electrical Breakers

During low voltage electrical equipment maintenance, a bad breaker was identified. The breaker was racked out from the substation cubicle without following the hazardous energy control process identified in the Integrated Work Document (IWD). The IWD required the substation to be in an electrically safe work condition prior to racking the breaker. Per NFPA 70E requirements, electrical equipment shall be put into an electrically safe work condition before an employee performs work on or interacts with equipment in a manner that increases the likelihood of creating an arc flash. Racking in or out a breaker on an energized bus may increase the likelihood of creating an arc flash dependent on equipment conditions. A thorough risk assessment must be performed prior to performing such a task. The risk assessment determines the risk control measures to be put in place prior to performing the work. Electrical Safety Officers (ESO) can assist in performing risk assessments and incorporating risk control measures.

30 DIRECT ENERGY CONVERSION↗

Electric-Loading Enhanced Kinetics in Oxide Ceramics: Pore Migration, Sintering and Grain Growth: Final Report

Solid oxide fuel cells and solid oxide electrolysis cells rely on solid electrolytes in which a large ionic current dominates. This project was initiated to investigate microstructural changes in such devices under electrochemical forces, because nominally insignificant processes may couple to the large ionic current to yield non-equilibrium phenomena that alter the microstructure. Our studies had focused on yttria-stabilized cubic zirconia (YSZ) widely used in these devices. The experiments have revealed enhanced grain growth at higher temperatures, pore and gas bubble migration at all temperatures, and the latter also lead to enhanced sintering of highly porous ceramics into fully dense ceramics at unprecedentedly low temperatures. These results have shed light on kinetic processes that fall completely outside the realm of classical ceramic processing. Other fast-oxygen oxide ceramics closely related to, and often used in conjunction with zirconia ceramics, have also be investigated, as are closely related scientific problems in zirconia ceramics. These include crystal structures, defects, diffusion kinetics, oxygen potentials, low temperature sintering, flash sintering, and coarsening theory, and all have resulted in greater clarity in scientific understanding. The knowledge is leveraged to provide new insight to electrode kinetics and near-electrode mixed conductivity and to new materials. In the following areas, our research has resulted in completely new knowledge that defines the state-of-the-art of the field. (a) Electrical current driven non-equilibrium phenomena, (b) Enhanced grain growth under electrochemically reducing conditions, (c) Development of oxygen potential polarization in electrically loaded electrolyte, (d) Low temperature sintering and grain growth, and (e) Structure, defects and cation kinetics of fluorite-structured oxides. Our research has also contributed to synthesis of new energy-relevant electrochemical materials and new understanding of flash sintering, which is a rapid sintering process initiated by a large electrical loading.

36 MATERIALS SCIENCE↗

Three-Dimensional Tracking of High-Speed Tumbling Projectiles Using Stroboscopic Imaging

Creating images of high-speed projectiles has been a topic of interest for almost a century. Historically, ballistics ranges have used air-gap flash photography or high-speed video cameras to capture this type of data. Air-gap flash photography provides a single image at each camera station. Using modern high-speed imagers provides accurate data but is cost prohibitive for a long-distance range. This paper presents a camera system capable of capturing the three-dimensional data of high speed projectiles over a long distance. The system uses relatively low-cost cameras which are set up in a stereo vision configuration and uses high-speed strobe lights to create multi exposure images. Each pulse of light captures the position of the projectile as it passes the camera. For each position captured in the image, the three-dimensional position of the projectile is found using triangulation geometry. The linear velocity of the projectile is calculated by combining the position of the projectile with timing data. Two test series were conducted. The first test series compares different cameras and backdrops for the camera system. The second test series captured position data for two different shapes of high-speed tumbling projectiles.

42 ENGINEERING↗

Effects of Cation Concentration on Thermophysical Properties of Solar Salts

An assessment of the effects of cation concentration on the thermophysical properties of salts in the temperature range of 300 to 500°C was investigated. The latent heat and density exhibit a statistically relevant dependence upon mixtures, while heat capacity, viscosity, and thermal conductivity did not exhibit statistical differences among mixtures in the range of temperature studied. Heat capacity tended to be nearly flat while in the liquid state for mixtures at each temperature. Density of the mixtures decreases linearly with temperature. Mixture composition influenced density, with a relative variation up to 2% over the temperature range investigated. Viscosity decreased as a function of temperature in a non-linear fashion and methods used here tended to exhibit a higher value than literature values. Thermal conductivity used laser flash and transient wire methods. Transient wire found no differences between mixtures within repeatability of the measurement, while laser flash was found to not work well for molten nitrate salts due to the large error.

36 MATERIALS SCIENCE↗

Thermal Energy Storage for Dispatchable Geothermal Power

Dispatchable generation refers to sources of electricity that can be turned on or off, or can adjust their power output accordingly to an order. Geothermal plants are usually used for base-load power rather than dispatchable power. Flexibility is a challenge for a geothermal plant because the heat source does not naturally respond quickly to changes in demand. The current state-of-the-art approach to address this challenge is to maintain the geothermal fluid flows at relatively steady rates while providing a bypass around the generation equipment as needed. Under part load, some of the geothermal fluid is pumped to the surface, bypasses the generation equipment, and is re-injected to the ground without extracting any useful enthalpy. This approach is robust but necessarily incurs high parasitic power draws at part load due to the constant, full-flow pumping power requirements. There are even more challenges and unknowns for steam and flash geothermal plants, which were the focus for this project. As a process improvement to this existing configuration of a dispatchable geothermal plant, we examined the use of a phase-change thermal-energy storage (TES) unit that will provide some “inertia” against temperature fluctuations. The TES phase change material (PCM) could be in the form of eutectic molten nitrate salts, organic sugar alcohols, or the like based on the required temperature. This configuration allowed the power plant to meet the ramp rate requirements while allowing the geothermal resource to drawn down at the duty-cycle-averaged extraction rate rather than the full-rated-output extraction rate. The project team performed an experimental and computational evaluation of a peak shaving technical approach that used thermal storage to switch between two nominal operating points: full rated power and 50% power. In the initial requirements definition phase, the team decided to examine the PCM/TES-enhanced geothermal plant in the context of a 40-MW two-stage flash plant operating in mid-Southern California. Steady-state process simulations were used to understand the equipment sizing and the energetics. Dynamic process simulations were used to understand the response rate of the system to changes in requested power output from the utility. The technical approach was also guided by a techno-economic analysis (TEA) and a high-level analysis of the reservoir. Recognizing that performance of the thermal storage was a key risk element, high-fidelity finite-element simulations of the PCM-TES heat exchanger were performed to better understand its performance and temporal response. These simulations were validated with a subscale PCM-TES experimental apparatus that mimicked the geometry of the full-scale system. The key outcomes of this Phase I project were that: 1) the PCM-TES heat exchanger met the target for gravimetric energy storage density, 2) the dispatchable geothermal plant met its target for response rate, 3) the peak shaving approach reduces the number of production wells and does not disturb the wellfield, and 4) the incentives for properly remunerating dispatchable operation were identified.

15 GEOTHERMAL ENERGY↗

Linear Induction Accelerator Cell Voltage Calibration Using Compact Electron Permanent Magnet Spectrometer

The Dual-Axis Radiographic Hydrodynamic Test (DARHT) facility provides flash radiography capabilities using electron Linear Induction Accelerators (LIA’s). The strict requirements for flash radiography require a detailed understanding of the LIA’s performance, including precision measurements of the electron beam energy. Axis-1 of DARHT produces a 20 MeV, 2 kA, 80-ns-FWHM electron beam. Electronic measurement with cell-voltage monitors which consists of a 75 ohm load resistor and a current viewing resistor (CVR) that are coupled together and injector capacitive monitors (EVACSUM) are summed to give the total beam energy at the output of the accelerator. Calibration of these monitors was last done in 1999 and is needed. Using the Compact electron Permanent Magnet Spectrometer (CePMSpec), we have developed a technique for measuring and adjusting the calibration of the accelerator cell load resistor/CVR by using the total energy of the beam. Each pair of cells is driven by pulsed power Blumleins, and each Blumlein is charged by a Blumlein Charge Unit (BCU). There are 64 cells and 32 Blumleins and BCUs. This technique is applied to all 32 BCUs.

46 INSTRUMENTATION RELATED TO NUCLEAR SCIENCE AND ↗

Scorpius and The Integrated Test Stand [Slides]

Scorpius will provide (DARHT scale) flash-radiography of dynamic nuclear material. DARHT radiographs non-nuclear (surrogate) materials at a cadence of 8 to 10 hydrodynamic shots per year. Scorpius will radiograph nuclear material at an initial cadence of about 2 to 3 subcritical shots per year in a more challenging environment. Both machines are Linear Induction Accelerators (LIAs) and generate X-rays with high-current, relativistic electron beams. Their use is termed Flash-Radiography.

45 MILITARY TECHNOLOGY, WEAPONRY, AND NATIONAL DEF↗

Bench-Scale Development of a Hybrid Membrane-Absorption CO 2 Capture Process

This final technical report describes work conducted for the Department of Energy (DOE) on the development of a bench-scale hybrid membrane-absorption carbon dioxide (CO 2 ) capture system for coal-fired power plant applications (Cooperative Agreement number DE-FE0013118). The work was conducted by Membrane Technology and Research, Inc. (MTR) with major support from the University of Texas at Austin (UT Austin) from April 1, 2013 through September 30, 2018. The overall goal of this project was to evaluate two variations of a hybrid membrane-absorption capture system combining the MTR air-swept Polaris TM membrane technology, which enriches flue gas to ~20% CO 2 , with UT Austin’s absorption-based advanced flash stripper (AFS) using piperazine (PZ), to determine the superior hybrid variant and to assess the potential of hybrid capture systems to achieve a lower cost-of-capture, compared to NETL’s reference amine-based capture plant. This project included the evaluation, development and testing of a hybrid membrane-absorption CO 2 capture system for coal-fired power plant applications using the MTR high-gas-flow, lowpressure- drop membrane contactor. The ability of the membrane contactor to enrich coal-fired flue gas from its normal content of ~13% CO 2 into a smaller volume of gas containing 20-25% CO 2 – with minimal energy input – could reduce the cost of the final concentration process, regardless of whether it is absorption, adsorption, cryogenic, or membrane-based. In this project, we are evaluating the feasibility of a hybrid system combining the MTR sweep membrane technology with the UT Austin piperazine-based advanced flash stripper (PZAS) capture system.

99 GENERAL AND MISCELLANEOUS↗

Bench scale development of a hybrid membrane-absorption CO 2 capture process (Final Report)

This final technical report describes work conducted for the Department of Energy (DOE) on the development of a bench-scale hybrid membrane-absorption carbon dioxide (CO 2 ) capture system for coal-fired power plant applications (Cooperative Agreement number DE-FE0013118). The work was conducted by Membrane Technology and Research, Inc. (MTR) with major support from the University of Texas at Austin (UT Austin) from April 1, 2013 through September 30, 2018. The overall goal of this project was to evaluate two variations of a hybrid membrane-absorption capture system combining the MTR air-swept PolarisTM membrane technology, which enriches flue gas to ~20% CO 2 , with UT Austin’s absorption-based advanced flash stripper (AFS) using piperazine (PZ), to determine the superior hybrid variant and to assess the potential of hybrid capture systems to achieve a lower cost-of-capture, compared to NETL’s reference amine-based capture plant. This project included the evaluation, development and testing of a hybrid membrane-absorption CO 2 capture system for coal-fired power plant applications using the MTR high-gas-flow, low-pressure-drop membrane contactor. The ability of the membrane contactor to enrich coal-fired flue gas from its normal content of ~13% CO 2 into a smaller volume of gas containing 20-25% CO 2 – with minimal energy input – could reduce the cost of the final concentration process, regardless of whether it is absorption, adsorption, cryogenic, or membrane-based. In this project, we are evaluating the feasibility of a hybrid system combining the MTR sweep membrane technology with the UT Austin piperazine-based advanced flash stripper (PZAS) capture system.

20 FOSSIL-FUELED POWER PLANTS↗