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Search indexed NASA NTRS and DOE OSTI research on propulsion, heat transfer, battery materials and energy systems. Follow report and document links to the original sources.

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At least 1,477 records · Page 82
All sourcesNASA NTRSDOE OSTI
DOE OSTI2020

Detecting Thermally Induced Spinodal Decomposition with Picosecond Ultrasonics in Cast Austenitic Stainless Steels

Given the existential climate crisis faced by mankind and the world, the lifetime and sustainability of nuclear reactors as a carbon-free source of renewable energy depend on the susceptibility of their structural components to environmental degradation. In particular, critical components for light water reactors (LWRs) evolve over decades in service, losing ductility and toughness due to thermal and irradiation aging. Techniques to monitor their health cannot be easily applied in the field due to their destructive, expensive, or immobile nature. Thus, non-destructive evaluation (NDE) methods are sought to monitor and evaluate the health of major LWR components such as core barrels, steam generator tubes, or primary coolant pipes and are often required by policy, such as NRC policy #10-CFR-50.65. In this work we demonstrate the use of gigahertz, non-contact ultrasonics to gauge the state of cast austenitic stainless steels (CASS), used in some of the largest components in LWR primary systems. We do so by linking changes in their surface acoustic wave (SAW) characteristics using transient grating spectroscopy (TGS) to transmission electron microscopy (TEM)-verified evidence of spinodal decomposition and G-phase precipitation. In this thesis, thermal aging is shown to induce SAW peak splitting in spinodally decomposed CASS alloys, correlated strongly with lowered toughness and decreased ductility. Furthermore, statistical testing on the number of SAW peak splits observed show that the second SAW peak significantly appears more frequently and is significantly different in frequency in comparison to counts and frequencies measured in unaged specimens. The ability of this technique to non-destructively detect microstructural degradation at a distance in a predictive manner in the case of CASS motivates extending gigahertz ultrasonics to detect other LWR material degradation modes as an in-vessel inspection technique, such as reactor pressure vessel (RPV) embrittlement. This allows for the greater use of NDE techniques for confident monitoring of LWR structural material health to 80 years and beyond, saving costs by minimizing structural replacements until needed and maximizing energy production by preventing early decommission until necessary.

36 MATERIALS SCIENCE↗
DOE OSTI2019

Divergence in land surface modeling: linking spread to structure

Divergence in land carbon cycle simulation is persistent and widespread. Regardless of model intercomparison project, results from individual models diverge significantly from each other and, in consequence, from reference datasets. Here we link model spread to structure using a 15-member ensemble of land surface models from the Multi-scale synthesis and Terrestrial Model Intercomparison Project (MsTMIP) as a test case. Our analysis uses functional benchmarks and model structure as predicted by model skill in a machine learning framework to isolate discrete aspects of model structure associated with divergence. We also quantify how initial conditions prejudice present-day model outcomes after centennial-scale transient simulations. Overall, the functional benchmark and machine learning exercises emphasize the importance of ecosystem structure in correctly simulating carbon and water cycling, highlight uncertainties in the structure of carbon pools, and advise against hard parametric limits on ecosystem function. We also find that initial conditions explain 90% of variation in global satellite-era values—initial conditions largely predetermine transient endpoints, historical environmental change notwithstanding. As MsTMIP prescribes forcing data and spin-up protocol, the range in initial conditions and high levels of predetermination are also structural. Our results suggest that methodological tools linking divergence to discrete aspects of model structure would complement current community best practices in model development.

58 GEOSCIENCES↗
DOE OSTI2020

Effects of Testosterone Supplementation on Ghrelin and Appetite During and After Severe Energy Deficit in Healthy Men

Abstract Background Severe energy deficits cause interrelated reductions in testosterone and fat free mass. Testosterone supplementation may mitigate those decrements, but could also reduce circulating concentrations of the orexigenic hormone ghrelin, thereby exacerbating energy deficit by suppressing appetite. Objective To determine whether testosterone supplementation during severe energy deficit influences fasting and postprandial ghrelin concentrations and appetite. Design and methods Secondary analysis of a randomized, double-blind trial that determined the effects of testosterone supplementation on body composition changes during and following severe energy deficit in nonobese, eugonadal men. Phase 1 (PRE-ED): 14-day run-in; phase 2: 28 days, 55% energy deficit with 200 mg testosterone enanthate weekly (TEST; n = 24) or placebo (PLA; n = 26); phase 3: free-living until body mass recovered (end-of-study; EOS). Fasting and postprandial acyl ghrelin and des-acyl ghrelin concentrations and appetite were secondary outcomes measured during the final week of each phase. Results Fasting acyl ghrelin concentrations, and postprandial acyl and des-acyl ghrelin concentrations increased in PLA during energy deficit then returned to PRE-ED values by EOS, but did not change in TEST (phase-by-group, P < 0.05). Correlations between changes in free testosterone and changes in fasting acyl ghrelin concentrations during energy deficit (ρ = -0.42, P = 0.003) and body mass recovery (ρ = -0.38; P = 0.01) were not mediated by changes in body mass or body composition. Transient increases in appetite during energy deficit were not affected by testosterone treatment. Conclusions Testosterone supplementation during short-term, severe energy deficit in healthy men prevents deficit-induced increases in circulating ghrelin without blunting concomitant increases in appetite. Clinical Trials Registration www.clinicaltrials.gov NCT02734238 (registered 12 April 2016).

Karl, J. Philip↗
DOE OSTI2025

Data for "Viral-mediated Delivery of Morphogenic Regulators Enables Leaf Transformation in Sorghum bicolor (L.)"

Recent advancements in monocot transformation, using leaf tissue as explant material, have expanded the number of grass species capable of transgenesis. However, the complexity of vectors and reliance on inducible excision of essential morphogenic regulators have so far limited widespread application. Plant RNA viruses, such as Foxtail Mosaic Virus (FoMV), present a unique opportunity to express morphogenic regulator genes, such as Babyboom ( Bbm ), Wuschel2 ( Wus2 ), Wuschel-like homeobox protein 2a ( Wox2a ) and the GROWTH-REGULATING FACTOR 4 (GRF4) GRF-INTERACTING FACTOR 1 (GIF1) fusion protein transiently in leaf explant tissues. Furthermore, altruistic delivery of conventional and viral vectors could provide opportunities to simplify vectors used for leaf transformation—facilitating vector optimization and reducing reliance on morphogenic regulator gene integration. In this study, both viral and conventional T-DNA vectors were tested for their ability to promote the formation of embryonic calli, a critical step in leaf transformation protocols, using Sorghum bicolor leaf explants. Although conventional leaf transformation vectors yielded viable embryonic calli (43.2 ± 2.9%: GRF4-GIF1, 50.2 ± 3%: Bbm/Wus2), altruistic conventional vectors employing the GRF4-GIF1 morphogenic regulator resulted in improved efficiencies (61.3 ± 4.7%). Altruistic delivery was further enhanced with the use of viral vectors employing both GRF4-GIF1 and Bbm/Wus2 regulators, resulting in 75.1 ± 2.3% and 79.2 ± 2.5% embryonic calli formation, respectively. Embryonic calli generated from both conventional and viral vectors produced shoots expressing fluorescent reporters, which were confirmed using molecular analysis. This work provides an important proof-of-concept for the use of both altruistic vectors and viral-expressed morphogenic regulators for improving plant transformation.

gene editing↗
DOE OSTI2016

Time Dependent Data Mining in RAVEN

RAVEN is a generic software framework to perform parametric and probabilistic analysis based on the response of complex system codes. The goal of this type of analyses is to understand the response of such systems in particular with respect their probabilistic behavior, to understand their predictability and drivers or lack of thereof. Data mining capabilities are the cornerstones to perform such deep learning of system responses. For this reason static data mining capabilities were added last fiscal year (FY 15). In real applications, when dealing with complex multi-scale, multi-physics systems it seems natural that, during transients, the relevance of the different scales, and physics, would evolve over time. For these reasons the data mining capabilities have been extended allowing their application over time. In this writing it is reported a description of the new RAVEN capabilities implemented with several simple analytical tests to explain their application and highlight the proper implementation. The report concludes with the application of those newly implemented capabilities to the analysis of a simulation performed with the Bison code.

97 MATHEMATICS AND COMPUTING↗
DOE OSTI2014

Determination of battery stability with advanced diagnostics

The increasing demand of lithium ion batteries for vehicle electrification is changing the typical use conditions that batteries may see. Over time, batteries may develop defects that are difficult to detect with traditional measurements. It is also possible that batteries may be left in an unknown state after failure of the monitoring system, loss of communication, or a potentially damaging event (such as an auto accident). It is therefore useful to explore other monitoring and interrogation methods that can better determine the stability of a battery in an unknown state. This work explores the use of electrochemical impedance spectroscopy as a method to determine the stability of batteries by observing changes in the complex impedance measurement as the cell is exposed to abusive conditions. Very dramatic changes to the internal resistance were observed when single cells were exposed to abusive conditions, suggesting that even single frequency impedance measurements could be effective with single cells. However tests on three cell series and parallel strings yielded smaller changes, primarily to the charge transfer resistance, showing that complex impedance measurements are more appropriate as the system increases in complexity. A rapid impedance tool developed at Idaho National Laboratory was tested and compared to traditional potentiostat tools as well. This was shown to yield similar data to the traditional tools, providing a potential method for continuous monitoring of a battery system. It was observed, however, that shifts in the data are difficult to detect in very transient systems.

25 ENERGY STORAGE↗
DOE OSTI2019

Geomechanical Simulation of Big Hill Strategic Petroleum Reserve - Calibration of Model Containing Shear Zone

A finite element numerical analysis model, that consists of a realistic mesh capturing the geometries of Big Hill (BH) Strategic Petroleum Reserve (SPR) site using the multi-mechanism deformation (MD) salt constitutive model and including data taken daily of the wellhead pressure and level of the oil-brine interface, has been upgraded. The upgraded model contains the shear zone to examine the interbed behavior in a realistic manner. The salt creep rate is not uniform in the salt dome, and creep test data for BH salt is limited. Therefore, a model calibration is necessary to simulate the geomechanical behavior of the salt dome. Cavern volumetric closures of SPR caverns calculated from sonar survey reports are used for the field baseline measurement. The structure factor, A 2 , and transient strain limit factor, K 0 , in the M-D constitutive model are used for model calibration. An A 2 value obtained experimentally from the BH salt and K 0 value of WIPP salt are used as the baseline values. To adjust the magnitude of A 2 and K 0 , multiplication factors A 2 F and K 0 F are defined, respectively. The A 2 F and K 0 F values of the salt dome and salt drawdown layer of elements surrounding each SPR cavern have been determined through a number of back fitting analyses. The trendlines of the predictions and sonar data match up well for BH 101, 103, 104, 106, 110, 111, 112, and 113. The prediction curves are close to the sonar data for BH 102 and 114. However, the prediction curves for BH 105, 107, 108, and 109 are not close to the sonar data. An inconsistency was found in the sonar data, i.e. the volume measured later is larger than that before in some time intervals, even if the leached volume is taken into account, for BH 101, 104, 106, 107, and 112. Project discussions are needed to determine possibilities on how to resolve the issues and determine the best path forward for future computer modeling attempts.

02 PETROLEUM↗
DOE OSTI2018

Geomechanical Simulation of Big Hill Strategic Petroleum Reserve (Model Calibration)

A finite element numerical analysis model has been constructed that consists of a realistic mesh capturing the geometries of Big Hill (BH) Strategic Petroleum Reserve (SPR) site using the multi-mechanism deformation (M-D) salt constitutive model and including data taken daily of the wellhead pressure and level of the oil-brine interface. The salt creep rate is not uniform in the salt dome, and creep test data for BH salt is limited. Therefore, a model calibration is necessary to simulate the geomechanical behavior of the salt dome. Cavern volumetric closures of SPR caverns calculated from sonar survey reports are used for the field baseline measurement. The structure factor, A 2 , and transient strain limit factor, K o , in the M-D constitutive model are used for model calibration. An A 2 value obtained experimentally from the BH salt and K o value of WIPP salt are used as the baseline values. To adjust the magnitude of A 2 and K o , multiplication factors A2F and KOF are defined, respectively. The A2F and KOF values of the salt dome and salt drawdown layer of elements surrounding each SPR cavern have been determined through a number of back fitting analyses. The trendlines of the predictions and sonar data match up well for BH 101, 103, 104, 106, 110, 111, and 113. The prediction curves are close to the sonar data for BH 102 and 114. However, the prediction curves for BH 105, 107, 108, 109, and 112 are not close to the sonar data. An inconsistency was found in the sonar data, i.e. the sonar measurements of cavern volumes increase with time, during some periods for BH 101, 104, 106, 107, and 112. A follow-up report in 2019 will provide a resolution for these issues.

02 PETROLEUM↗
DOE OSTI2021

Automated Parameterized CFD Simulations of Phase-Change Material Embedded Heat Exchangers

Thermal storage can be implemented using Phase-Change Materials (PCM), which absorb significant latent heat with a relatively small temperature change. PCM phase-change processes are transient and are driven by thermal diffusion and natural convection – the latter, especially for melting process. Modeling and simulation of PCM heat exchangers is typically computationally intensive due to the relative complex time-dependent underlying physics. This paper presents a study investigating a single straight tube with circular transverse fins in the vertical orientation, using PCM’s with 37oC nominal melting temperature, leveraging automated parametric CFD simulations. The computational domain is reduced to 2D axisymmetric for a segment of the HX comprising a region in between two fins with constant wall temperature as boundary condition. This approach allows for faster evaluations of the transient thermal characteristics for a given design space of interest. Correlations and reduced order models (ROM’s) are developed. Results indicate that the ROM’s reproduce the CFD simulations with high accuracy for designs from the training data set, however, designs from cross-validation and test sets do not always have good agreement. The limited number of designs in the training set is a possible cause for the lack of robustness of the ROM’s and thus additional training designs will be added in future work. The ROM’s solve the simulations on average 500,000 times faster than CFD.

25 ENERGY STORAGE↗
DOE OSTI2016

Rethinking of Zircaloy Embrittlement Criteria for Improving Safety Margin of Light Water Reactor

Zircaloy embrittlement criteria have become a basis for the current emergency core cooling system (ECCS) criteria to maintain the coolable geometry. U.S. NRC has considered that retaining adequate cladding ductility is a simple and effective way for ensuring the structural integrity of fuel rods under the accident conditions. Considering this, the current ECCS criteria limits the peak cladding temperature(PCT) to be 1204 deg. C, and equivalent cladding reacted (ECR) to be 17%, calculated by the Baker-Just equation. However, the criteria were established based on the experimental investigations in early 1970's and it has inevitably limitations, in particular, about hydrogen embrittlement with burnup. As a consequence, the new draft-rule proposes a relation that gives rise to a decreasing ECR limit with respect to pre-transient hydrogen content by U.S NRC. The regulation of Japan is quite different from that of U.S. NRC. This rule is set to assure structural integrity of ruptured fuel rods upon water-quenching. Recently, Japanese Atomic Energy Agency (JAEA) conducted integral fuel rod thermal shock tests with high burnup claddings. These investigations confirmed that the original criteria (PCT 1200 deg. C, ECR 15% calculated by Baker-Just equation ) still successfully guarantee fuel rod structural integrity upon thermal shock and concluded that the high-burnup effects are inconsiderable as the thermal-shock fracture boundary is not significantly reduced. Hence, there exists an obvious disagreement between the embrittlement-based and the thermal shock fracture-based criterion particularly when it comes to the high burnup consideration. The one of them can be adopted to define safety limit and safety margin which is the difference between the regulation limit and actual value of the parameter. Also, it is worth noting that the temperature limit (1204 deg. C) of the Zircaloy embrittlement criteria has not been altered since it was first determined in 1970's. Such a qualitative concern alone should not limit further discussions on the potential increase in the temperature limit. Indeed, there is ample experimental evidence that supports the possibility that Zircaloy ductility can be maintained beyond 1204 deg. C if it is oxidized for a limited time period. The increase in the temperature margin can lead to a reactor power uprate, or allow an increased accident coping time. This paper aims to achieve a comprehensive understanding of an engineering compatibility between nuclear fuel behaviors, safety system, and safety criteria, in the pursuit of increasing safety margin of LWRs. Specifically, this study presents a revision the current temperature limit (1204 deg. C) with adjustable ECR levels through an extensive literature review. And the impact of this temperature limit on the actual design basis accident margin is discussed. (authors)

21 SPECIFIC NUCLEAR REACTORS AND ASSOCIATED PLANTS↗
DOE OSTI2012

Progress report on dynamic simulation of the Sandia small-scale supercritical carbon dioxide brayton cycle test loop with the ANL plant dynamics code

Validation of the Plant Dynamics Code (PDC) with available experiment data from the Sandia National Laboratories (SNL) small-scale S-CO 2 Brayton cycle demonstration has been continued. Previously, one of the earlier loop configurations from December 2010 was modeled with the steady-state portion of the PDC. In order to be able to simulate transient behavior of the loop with the PDC, several modifications specific to the SNL Loop needed to be implemented in the code.

Moisseytsev, A.↗
DOE OSTI2018

Low cycle fatigue performance of Ni-based superalloy coated with complex thermal barrier coating

Highlights: • Novel thermal barrier coating (TBC) with YSZ and ZrO{sub 2} + SiO{sub 2} + Al{sub 2}O{sub 3} eutectic ceramic top coat • TBC deposited via atmospheric plasma spraying and a hybrid water stabilized plasma torch spraying • Effect of eutectic ceramic TBC on LCF behaviour at 900 °C • Damage mechanisms in cyclic loading of cast nickel-based superalloy coated with TBC • The dislocation structures of a Ni-base superalloy were observed. - Abstract: Thermal barrier coatings (TBCs) are widely applied to protect high-temperature components against high temperatures in harsh environments. Nineteen cylindrical specimens of Inconel 713LC were manufactured using the investment castings technique, and 10 specimens were subsequently coated with a novel complex thermal barrier coating (TBC) system. The TBC system comprises a metallic CoNiCrAlY bond coat (BC) and a complex ceramic top coat (TC). The TC is a mixture of a near eutectic nanocrystalline ceramic made of zirconia (ZrO{sub 2}), alumina (Al{sub 2}O{sub 3}), silica (SiO{sub 2}) and conventional yttria stabilized zirconia (YSZ) ceramic in the ratio of 50/50 in wt%. Low cycle fatigue (LCF) tests were carried out in a symmetrical push-pull cycle under strain control at 900 °C. Cyclic hardening/softening curves, cyclic stress-strain curves and fatigue life curves of the TBC-coated and uncoated material were assessed. Fatigue life curves in total strain representation showed transient behaviour. Fracture surfaces and polished sections parallel to the loading axis of the TBC-coated and uncoated specimens prior and after cyclic loading were observed by means of scanning electron microscopy (SEM) to study the degradation mechanisms during high-temperature LCF. TBC delamination was observed at the TC/BC interface, and rafting of precipitates occurred after high-temperature exposure. The microstructural investigations further the discussion of the differences in the stress-strain response and the fatigue life of the TBC-coated and uncoated superalloy.

77 NANOSCIENCE AND NANOTECHNOLOGY↗
DOE OSTI2017

Numerical simulation of vortex-induced motion of a deep-draft paired-column semi-submersible offshore platform

Understanding and predicting vortex-induced motion (VIM) of offshore systems for deep seawater applications is crucial to improve the system safety and integrity. In this paper, we report on experimental tow-tank measurements and numerical simulations of VIM of a deep-draft offshore platform, specifically Paired-Column Semisubmersible (PC-Semi). The study is carried out in model scale (1:54), at subcritical flow regime with Re~10 4 . Motion of the floating structure has three degrees of freedom: in-line, cross-flow, and yaw. Large periodic cross-flow motion is measured for headings 0°, 11.25°, and 22.5°, for reduced velocities (U r ) between 5 and 10. Considerably smaller cross-flow amplitude is recorded at 45° heading across the U r range considered. An extensive sensitivity study is performed using computational fluid dynamics (CFD) to capture the transient displacement history of VIM (in-line, cross-flow, and yaw motion components). Amplitude and period of cross-flow (transverse) motion are obtained from statistical analysis of VIM time history and subsequently used as the validation criterion between the CFD simulation and the model tests. Satisfactory agreement between the CFD results and tow-tank measurements is achieved with a Delayed Detached Eddy Simulation – Shear Stress Transport (DDES-SST) formulation. Finally, this work provides experimental results and serves as a practical starting point to set up a CFD problem to estimate amplitude and period of cross-flow VIM motion for offshore engineering applications.

42 ENGINEERING↗
DOE OSTI2013

Temperature and density evolution during decay in a 2.45 GHz hydrogen electron cyclotron resonance plasma: Off-resonant and resonant cases

Time resolved electron temperature and density measurements during the decay stage in a hydrogen electron cyclotron resonance (ECR) plasma are presented for a resonance and off-resonance magnetic field configurations. The measurements are conducted on a ECR plasma generator excited at 2.45 GHz denominated test-bench for ion-sources plasma studies at ESS Bilbao. The plasma parameters evolution is studied by Langmuir probe diagnostic with synchronized sample technique developed for repetitive pulsed plasmas with a temporal resolution of 200 ns in typical decay processes of about 40 μs. An afterglow transient is clearly observed in the reflected microwave power signal from the plasma. Simultaneously, the electron temperature evolution shows rebounding peaks that may be related to the interplay between density drop and microwave coupling with deep impact on the Electron Energy Distribution Function. The correlation of such structures with the plasma absorbed power and the coupling quality is also reported.

46 INSTRUMENTATION RELATED TO NUCLEAR SCIENCE AND ↗
DOE OSTI2021

Probing Systematic Bias in Low-redshift Type Ia Supernova Measurements by Cross Analyzing Surface Brightness and Hubble Residuals

For low-redshift (z < 0.1) SN Ia samples used in several cosmological analyses over the past decade, we probe for systematic bias by looking for correlations between surface brightness (SB) measurements and Hubble residuals (HR). For 292 SNe Ia, we measure SB at the location of the SN Ia from publicly available Pan-STARRS (PS1) images. The Hubble residuals are from two recent measurements with low-z SNe Ia that overlap the PS1 footprint: (1) the DES 3 yr cosmology analysis, with 120 overlapping low-z SNe Ia from the Harvard-Smithsonian Center for Astrophysics surveys and Carnegie Supernova Project, and (2) the PS1 single-telescope analysis, with 172 overlapping low-z SNe Ia from the Foundation Supernova Survey. This study is motivated by previous reports of anomalous inefficiencies and flux scatter for transients on bright galaxies. Here, we compare HR distributions of the bright and faint halves of the SB distribution: the mean HR values differ by ${\rm{\Delta }}\overline{\mathrm{HR}}$ = 0.031 ± 0.018, consistent with no difference at the 2σ level. We also perform a Kolmogorov–Smirnov (KS) test for the bright and faint half HR distributions, and conclude that the two distributions are statistically consistent with a KS p-value of 0.07. However, if future studies with larger data sets find ${\rm{\Delta }}\overline{\mathrm{HR}}\sim 0.03$ with high significance, this difference would be a leading systematic uncertainty in measurements of the dark energy equation of state, w.

79 ASTRONOMY AND ASTROPHYSICS↗
DOE OSTI2016

Experimental validation benchmark data for CFD of transient convection from forced to natural with flow reversal on a vertical flat plate

Transient convection has been investigated experimentally for the purpose of providing Computational Fluid Dynamics (CFD) validation benchmark data. A specialized facility for validation benchmark experiments called the Rotatable Buoyancy Tunnel was used to acquire thermal and velocity measurements of flow over a smooth, vertical heated plate. The initial condition was forced convection downward with subsequent transition to mixed convection, ending with natural convection upward after a flow reversal. Data acquisition through the transient was repeated for ensemble-averaged results. With simple flow geometry, validation data were acquired at the benchmark level. All boundary conditions (BCs) were measured and their uncertainties quantified. Temperature profiles on all four walls and the inlet were measured, as well as as-built test section geometry. Inlet velocity profiles and turbulence levels were quantified using Particle Image Velocimetry. System Response Quantities (SRQs) were measured for comparison with CFD outputs and include velocity profiles, wall heat flux, and wall shear stress. Extra effort was invested in documenting and preserving the validation data. Details about the experimental facility, instrumentation, experimental procedure, materials, BCs, and SRQs are made available through this paper. As a result, the latter two are available for download and the other details are included in this work.

42 ENGINEERING↗
DOE OSTI2024

Stress-controlled medium-amplitude oscillatory shear (MAOStress) of PVA–Borax

We report the first-ever complete measurement of MAOStress material functions, which reveal that stress can be more fundamental than strain or strain rate for understanding linearity limits as a function of Deborah number. The material used is a canonical viscoelastic liquid with a single dominant relaxation time: polyvinyl alcohol (PVA) polymer solution cross-linked with tetrahydroborate (Borax) solution. We outline experimental limit lines and their dependence on geometry and test conditions. These MAOStress measurements enable us to observe the frequency dependence of the weakly nonlinear deviation as a function of stress amplitude. The observed features of MAOStress material functions are distinctly simpler than MAOStrain, where the frequency dependence is much more dramatic. The strain-stiffening transient network model was used to derive a model-informed normalization of the nonlinear material functions that accounts for their scaling with linear material properties. Moreover, we compare the frequency dependence of the critical stress, strain, and strain-rate for the linearity limit, which are rigorously computed from the MAOStress and MAOStrain material functions. While critical strain and strain-rate change by orders of magnitude throughout the Deborah number range, critical stress changes by a factor of about 2, showing that stress is a more fundamental measure of nonlinearity strength. This work extends the experimental accessibility of the weakly nonlinear regime to stress-controlled instruments and deformations, which reveal material physics beyond linear viscoelasticity but at conditions that are accessible to theory and detailed simulation.

Mechanics↗
DOE OSTI2026

High Temperature High Vacuum Mechanical Property Assessment of Zirconium Nuclear Fuel Cladding

This report presents the mechanical characterization of a specific Zry-4 cladding batch serving as the foundation for a diverse range of fuel performance research at Oak Ridge National Laboratory (ORNL). This effort supports research needs for the U.S. Department of Energy (DOE), particularly regarding evaluating accident tolerant fuel (ATF) cladding coating concepts, expanding understanding of cladding response to loss-of-coolant accidents (LOCA) transients, refining post-critical heat flux (CHF) limits (t@T), and upcoming irradiation campaigns. The central objective was to define the baseline performance of the substrate Zircaloy-4 (Zry-4) material leveraged across ORNL Advanced Fuel Campaign (AFC) efforts through controlled high-temperature vacuum tensile testing. This work begins to address gaps in existing models where implementation based on nominal heat-treatment labels, such as stress relief annealed (SRA), often fail to capture the interplay of recovery, recrystallization, and grain growth. To quantify this, data was benchmarked against the Pacific Northwest National Laboratory (PNNL) stress strain model to determine where this material falls in comparison to assumed values for materials in the same heat treatment regime. Analysis of the tensile data revealed that this specific SRA batch exhibits a transitional microstructural state best described by an effective cold-work (CW) parameter of 0.09, diverging from the previous estimation of 0.5 for SRA materials. Additionally, comparative testing of Cr coated specimens demonstrated no distinct difference in axial strength relative to the bare substrate. This suggests that the strengthening benefits of Cr coatings observed in burst scenarios are driven by residual stress mechanisms acting solely in the hoop direction.

11 NUCLEAR FUEL CYCLE AND FUEL MATERIALS↗