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At least 1,477 records · Page 82

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NASA NTRSDate not supplied

Size Effects on Laser Powder Bed Fusion and Laser Powder Directed Energy Deposition GRCop-42 Alloy

Additive manufacturing (AM) plays a significant role in the fabrication of regeneratively cooled rocket engine combustion chambers, where internal channels are used to transport high pressure propellants to keep the engine from overheating. Cooling channels are designed with thin walls between the cooling and combustion sides, experiencing high thermal and mechanical stresses from large temperature gradients and internal pressures. Hence, selecting materials suited for this environment and maintaining a high-quality processing for this critical application is of utmost importance. GRCop-alloys (Cu-Cr-Nb) were developed as an ideal material for combustion chambers due to its high conductivity and high strength at temperature, being employed as a structural member for the hotwall with excellent heat transfer capabilities. GRCop-42 (Cu, 4 at% Cr, 2 at% Nb) has significantly matured using the Laser Powder Bed Fusion (L-PBF) process through microstructure, mechanical and thermophysical properties and evaluations using hot-fire testing. Additionally, Laser Powder Directed Energy Deposition (LP-DED) has demonstrated successful deposition and geometry samples using GRCop-42. While the maturation in properties has focused on bulk material properties from standard test specimens, these cannot be extrapolated to be used in thin walls, as different features (i.e., microstructure, porosity, and surface texture) have a greater effect on thin walls, especially on AM structures built using L-PBF and LP-DED. This presentation provides an overview of the effects introduced by reducing the thickness on the fabrication, microstructure, surface metrology and subsequent mechanical properties of GRCop-42 using L-PBF and LP-DED as well as future work planned for this research.

Gabriel Demeneghi↗

NASA NTRS1989

Hall-Effect Current Sensors For Integrated Circuits

Built-in devices measure direct or alternating currents. Hall-effect sensors placed near constriction in conductor strip. Differential configuration reduces effects of stray magnetic fields, nonlinearities, and changes in temperature. Preliminary design studies and experiments with macroscopic commercial Hall-effect sensors conducted to assess feasibility, limitations, and need for further research and development of this concept. Potential applications include programmable power supplies and protective circuitry.

Rippel, Wally E.↗

DOE OSTI2021

GW band structure of monolayer MoS 2 using the SternheimerGW method and effect of dielectric environment

Monolayers of transition-metal dichalcogenides (TMD) hold great promise as future nanoelectronic and optoelectronic devices. An essential feature for achieving high device performance is the use of suitable supporting substrates, which can affect the electronic and optical properties of these two-dimensional (2D) materials. Here, we perform many-body GW calculations using the SternheimerGW method to investigate the quasiparticle band structure of monolayer MoS 2 subject to an effective dielectric screening model, which is meant to approximately describe substrate polarization in real device applications. We show that, within this model, the dielectric screening has a sizeable effect on the quasiparticle band gap, for example the gap renormalization is as large as 250 meV for MoS 2 with model screening corresponding to SiO 2 . Within the G 0 W 0 approximation, we also find that the inclusion of the effective screening induces a direct band gap, in contrast to the unscreened monolayer. We also find that the dielectric screening induces an enhancement of the carrier effective masses by as much as 27% for holes, shifts plasmon satellites, and redistributes quasiparticle weight. Our results highlight the importance of the dielectric environment in the design of 2D TMD-based devices.

36 MATERIALS SCIENCE↗

NASA NTRS2002

Nanostructured Composites: Effective Mechanical Property Determination of Nanotube Bundles

Carbon nanotubes naturally tend to form crystals in the form of hexagonally packed bundles or ropes that should exhibit a transversely isotropic constitutive behavior. Although the intratube axial stiffness is on the order of 1 TPa due to a strong network of delocalized bonds, the intertube cohesive strength is orders of magnitude less controlled by weak, nonbonding van der Waals interactions. An accurate determination of the effective mechanical properties of nanotube bundles is important to assess potential structural applications such as reinforcement in future composite material systems. A direct method for calculating effective material constants is developed in the present study. The Lennard-Jones potential is used to model the nonbonding cohesive forces. A complete set of transverse moduli are obtained and compared with existing data.

Saether, E.↗

NASA NTRS1974

The effect of SST emissions on the earth's ozone layer

The work presented here is directed toward assessment of environmental effects of the supersonic transport (SST). The model used for the purpose includes vertical eddy transport and the photochemistry of the O-H-N system. It is found that the flight altitude has a pronounced effect on ozone depletion. The largest ozone reduction occurs for NO deposition above an altitude of 20 km.

Whitten, R. C.↗

NASA NTRS1973

Investigation of atmospheric effects in image transfer

Investigations have been directed mainly toward: (1) theoretical work oriented toward computations of the effects of atmospheric aerosols on the transfer of images through the atmosphere; (2) measurements of the polarization field in the cloud-free atmosphere as an indicator of the existence and characteristics of atmospheric aerosols; and (3) the design of a video-polarizer system for the detection and display of the polarization field of light utilized in remote sensing of the environment. In addition, a camera system is under development for characterizing the polarization properties of a scene (landscape, city, etc.) by photographic means.

Coulson, K. L.↗

DOE OSTI2020

The Effects of Wind Veer During the Morning and Evening Transitions

Direction and speed wind shear modify turbine performance by changing inflow conditions on turbine blades. Using observations from the 2013 CWEX campaign, we found the daily atmospheric boundary layer transitions (morning and evening) match periods of high electricity demand for a wind farm in central Iowa. Power production during these periods was undermined for large direction shear and low speed shear scenarios. The morning transition displayed larger direction shear over the rotor layer for most wind speeds compared to the evening period. This resulted in lower turbine performance for the morning compared to the evening and whole day. This study shows that the combined effect of direction and speed shear is affecting turbine operation during high electricity demand times of day, predominantly during the morning at this wind farm.

17 WIND ENERGY↗

DOE OSTI2020

NMR-Guided High-Temperature Electrolyte Design Using a Novel PF 5 Marker

The thermal degradation of electrolytes containing lithium hexafluorophosphate (LiPF 6 ) is a well-studied subject. However, practical application of the knowledge is difficult since the effects of the degradation process on battery performance are not well known. In this work, we propose a novel NMR experimental setup allowing direct observation of the effects of various perturbations on the electrolyte thermal degradation process, which guides the design and synthesis of new additives that improve lithium-ion battery performance at elevated temperatures.

37 INORGANIC, ORGANIC, PHYSICAL, AND ANALYTICAL CH↗

NASA NTRS1983

Directivity and spacing for the antenna elements

The optimum design choice for the MST radar antenna was considered. The following factors are required: directivity and gain; beam width and its symmetry; sidelobe levels, near and wide angle; impedance matching; feeder network losses; polarization diversity; steerability; cost effectiveness; and maintainability. The directivity and related beam forming aspects of various antenna elements and directivity aspects when such elements are formed into an array are discussed. Array performance for important variables, in particular, the spacing of the elements is considered.

Koshy, V. K.↗

DOE OSTI2022

Effect of coaxial nozzle wear on catchment efficiency in direct energy deposition built components

Laser based Direct Energy Deposition (DED) systems using metallic powder feedstock are recognized as a promising manufacturing method for their ability to shorten production cycles and create complex part geometries. Components are built by generating a melt pool with a high-power laser beam while material is coaxially injected and left to solidify. An impediment to large scale use of DED lies in poor powder catchment efficiency, the condition in which a portion of injected powder escapes the melt pool resulting in a ratio of decreased printed material mass to mass of supplied feedstock. The wear state of a coaxial nozzle on a DED system within a hybrid manufacturing machine tool has been observed to decrease catchment efficiency over time. Herein this study investigates this effect by adapting flow visualization techniques to an in-situ process monitoring format, the implementation of a Computational Fluid Dynamics (CFD) simulation, and deposition testing. Nozzle geometric defects due to wear are identified and categorized, and the impact of nozzle tip wear, resulting in axial tip reduction, on powder catchment efficiency is proven by multiple calculation methods. A linear correlation between catchment efficiency and powder stream diameter is identified, causing a 15–20% loss in efficiency sustained over incremental nozzle tip reduction up to − 1 mm. These results provide a foundation for further study of wear effects and Zero defect manufacturing solutions for powder fed DED systems.

42 ENGINEERING↗

NASA NTRS1988

Active feed array compensation for reflector antenna surface distortions

The feasibility of electromagnetic compensation for reflector antenna surface distortions is investigated. The performance characteristics of large satellite communication reflector antenna systems degrade as the reflector surface distorts, mainly due to thermal effects from solar radiation. The technique developed can be used to maintain the antenna boresight directivity and sidelobe level independent of thermal effects on the reflector surface. With the advent of monolithic microwave integrated circuits (MMIC), a greater flexibility in array fed reflector antenna systems can be achieved. MMIC arrays provide independent control of amplitude and phase for each of the many radiating elements in the feed array. By assuming a known surface distortion profile, a simulation study is carried out to examine the antenna performance as a function of feed array size and number of elements. Results indicate that the compensation technique can effectively control boresight directivity and sidelobe level under peak surface distortion in the order of tenth of a wavelength.

Acosta, Roberto J.↗

DOE OSTI2024

Studies of High Energy Density Discharge and Laser-Driven Deflagrating Plasma Stagnations

The goal of this proposal is to develop an understanding of the thermalization and mixing of high energy density (HED) interpenetrating and stagnating plasma deflagrations on two different platforms. The first is opposing gas-fed Z-pinch plasma expansions in a facility at Stanford University. The second is the convergence of multiple deflagration fronts generated by inverted corona laser ablations through experiments carried out by the P.I. as part of a larger team at the University of Rochester Laboratory for Laser Energetics. The link between the two platforms is the role played by kinetic effects that impact mixing and the conversion of directed to thermal energy. Such kinetic effects are important because of the relatively high temperatures despite high plasma densities.

70 PLASMA PHYSICS AND FUSION TECHNOLOGY↗

DOE OSTI2024

Effects of Structure and Filler on Mechanical Properties of Direct Ink Write Pads

Direct ink write (DIW) is an extrusion-based additive manufacturing (AM) technique that enables superior repeatability, property tuning, and material customization compared to conventional manufacturing techniques. In this research, DIW is used to print silicone foams that must accommodate the thermal expansion of other parts. This expansion requires the material to compress and subsequently recover. Thus, a key performance metric is reducing “compression set” or deformation retained after the material is compressed. For this study, a silicone resin was compounded with a getter material, 1,4 bis(phenylethynyl)benzene (DEB) mixed with carbon-supported palladium (Pd) and printed in a variety of lattice structures. The effects of the filler and print structure on compression set were evaluated. In these experiments, 0.5-inch diameter coupons were compressed to 75% their original height for 22 hours at 70 °C, and the change in height calculated at intervals between 30 minutes and 24 hours post-decompression. The unfilled pad with skin layers had the best compression set at 0.7% ± 0.1%, followed by the unfilled pad with no skins at 1.5% ± 0.1%. As the number of filled layers increased, compression set performance degraded. The pad with filled skin layers and all filled layers had a compression set of 7.0% ± 0.3%. Additionally, the reaction extent of DEB was found to increase compression set, possibly due to the diffusion of DEB to the surface at elevated temperatures. Imaging reveals extensive crystallization at the surface. These investigations show that a non-reinforcing filler will increase compression set but that print structure can mitigate this effect.

36 MATERIALS SCIENCE↗

DOE OSTI2022

Direct current in a stirred optical lattice

We study how the energy dispersion of bosonic atoms loaded into an optical lattice becomes modified due to periodic circular stirring of the lattice to the second order in the strength of stirring. If the lattice breaks mirror symmetry, the bosonic atoms may acquire a nonzero group velocity at the center of the Brillouin zone and produce a nonzero direct current. Furthermore, this effect is similar to the circular photogalvanic effect in solid-state physics. It can be used to transport neutral bosonic atoms in an optical lattice over a given distance in an arbitrary direction. However, when the drive frequency is detuned to avoid resonant transitions with energy absorption, we argue that the induced current is not persistent, but transient. An experimental study of the relaxation of the induced current can provide insight about equilibrization in driven systems.

75 CONDENSED MATTER PHYSICS, SUPERCONDUCTIVITY AND↗

NASA NTRS2011

External Cooling Coupled to Reduced Extremity Pressure Device

Although suited astronauts are currently cooled with a Liquid Cooled Ventilation Garment (LCVG), which can remove up to 85 percent of body heat, their effectiveness is limited because cooling must penetrate layers of skin, muscle, fat, bone, and tissue to reach the bloodstream, where its effect is prominent. Vasoconstriction further reduces the effectiveness by limiting arterial flow when exposed to cold (the frostbite response), resulting in a time constant on the order of 20 minutes from application to maximum effect. This delay can be crucial in severe exposure to hypo- or hyper-thermic conditions, compromising homeostasis. The purpose of this innovation is to provide a lightweight, effective means of delivering heat or cold from an external source directly to the bloodstream. The effectiveness of this ECCREP (External Cooling Coupled to Reduced Extremity Pressure) device is based on not having to penetrate layers of skin, muscle, fat, and tissue, thereby avoiding the thermal lag associated with their mass and heat capacity. This is accomplished by means of an outer boot operating at a slightly reduced pressure than the rest of the body, combined with an inner boot cooled or heated by an external source via water or chemicals. Heat transfer from the external source to the foot takes place by means of circulating water or flexible heat pipes.

Kuznetz, Lawrence H.↗

DOE OSTI2021

Effect of the inversion symmetry breaking on the orbital Hall effect: A model study

The orbital Hall effect (OHE) is the transverse flow of orbital moment in a solid in response to an applied electric field, analogous to the flow of spin moment in the spin Hall effect (SHE). Although the effect has not been directly observed, there is ample indirect evidence for its existence in a number of experiments. Here, we show that the OHE is enhanced in solids with broken inversion symmetry, which may be more suitable to observe the effect. The mechanism of the OHE is fundamentally different in solids with inversion symmetry, where the orbital moment is quenched in the Brillouin zone (BZ), from that in a solid with broken inversion symmetry, where an intrinsic orbital moment is already present, the motion of which under the applied electric field could lead to a robust OHE. Using a tight-binding model Hamiltonian of a simple cubic lattice with two atoms in the unit cell, we study the effect of the inversion symmetry breaking on the OHE. We show that with the increase in the strength of the broken symmetry, the magnitude of the intrinsic orbital moment in the Brillouin zone increases. This, in turn, enhances the orbital Hall conductivity, in particular, the part that is directly proportional to the orbital moment in the BZ, which we call the “noncentrosymmetric contribution.” If the spin-orbit coupling is present, which couples the orbital and spin moments, the OHE leads to the SHE, which also becomes enhanced by the broken inversion symmetry. Furthermore, our work has important implications for experimenters, suggesting that noncentrosymmetric solids may be more suitable for direct observation of the OHE.

36 MATERIALS SCIENCE↗

NASA NTRS1973

The direction and spectral variability of a cosmic gamma-ray burst

Description of the simultaneous observations of a gamma-ray event by five different satellites on May 14, 1972 in widely differing geomagnetic environments. The direction of the source was unambiguously determined, and it is concluded that the event was real and not caused by some unexplained spurious or instrumental effects. Since the obtained direction is far from the earth and the sun, the conclusion is that this gamma-ray event was almost certainly of cosmic origin. The total energy at the earth in this event was about .0005 ergs/sq cm from 11 to 1500 keV.

Wheaton, W. A.↗

NASA NTRS1985

Sound propagation studies for a large horizontal axis wind turbine

Systematic noise measurements in three directions with respect to the wind vector, over a range of distances to 1050 m, over a range of frequencies from 8 Hz to 2000 Hz, and for a stable wind turbine noise source (WTS-4) in windy conditions (V = 9.4 to 13.0 m/s) are presented. At frequencies above 63 Hz in the downwind and crosswind directions the sound pressure levels decay with distance according to predictions based on atmospheric absorption and spherical spreading, assuming no excess attenuation due to ground effects. In the upwind direction there is excess attenuation due to an acoustic shadow zone. The assumption of a distributed noise source leads to better noise estimates in the upwind direction. For very low frequencies 8 to 16 Hz no excess attenuation was observed in the upwind direction at distances up to 1050 m and a sound pressure level decay rate of approximately 3 dB per doubling of distance was observed in the downwind direction.

Shepherd, K. P.↗