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A representative of the U.S. Army Research and Technology Laboratories was called upon to brief the workshop on results of flight test experiments with ice-phobic coatings applied to helicopter rotor blades. An overview of the Applied Technology Laboratory helicopter icing R and D program is presented.
The NASA Mod-0 Large Horizontal Axis 100 kW Wind Turbine was operated in free yaw with an unconed teetered, downwind rotor mounted on a nacelle having 8-1/2 deg tilt. Two series of tests were run, the first series with 19 meter twisted aluminum blades and the second series with 19 meter untwisted steel spar blades with tip control. Rotor speed were nominally 20, 26 and 31 rpm. It was found the nacelle stabilized in free yaw at a yaw angle of between -55 deg to -45 deg was relatively independent of wind speed and was well damped to short term variations in wind direction. Power output of the wind turbine in free yaw, aligned at a large yaw angle, was considerably less than that if the wind turbine were aligned with the wind. For the Mod-0 wind turbine at 26 rpm, the MOSTAB computer code calculations of the free yaw alignment angle and power output compare reasonably well with experimental data. MOSTAB calculations indicate that elimination of tilt and adding coning will improve wind turbine alignment with the wind and that wind shear has a slight detrimental effect on the free yaw alignment angle.
A subsonic cascade test program was conducted to provide technical data for optimizing the blade and vane airfoil designs for the Energy Efficient Engine Low-Pressure Turbine component. The program consisted of three parts. The first involved an evaluation of the low-chamber inlet guide vane. The second, was an evaluation of two candidate aerodynamic loading philosophies for the fourth blade root section. The third part consisted of an evaluation of three candidate airfoil geometries for the fourth blade mean section. The performance of each candidate airfoil was evaluated in a linear cascade configuration. The overall results of this study indicate that the aft-loaded airfoil designs resulted in lower losses which substantiated Pratt & Whitney Aircraft's design philosophy for the Energy Efficient Engine low-pressure turbine component.
Transverse filament tape (TFT) fiberglass/epoxy and TFT polyester composites intended for low cost wind turbine blade fabrication have been subjected to static and cyclic load behavior tests whose results are presently evaluated on the basis of an integrated hygrothermomechanical response theory. Laminate testing employed simulated filament winding procedures. The results obtained show that the predicted hygrothermomechanical environmental effects on TFT composites are in good agreement with measured data for various properties, including fatigue at different R-ratio values.
The NASA Space IR Telescope Facility (SIRTF) is a 1-m aperture, cryogenically cooled IR observatory scheduled for launch into orbit in the mid-1990s. SIRTF will operate in the 2-700 micron range and yield a 1000-fold increase in sensitivity over NASA's IRAS observatory. A low inclination orbit compatible with Space Shuttle operations will be used. Results from comparisons of a system error budget allocation for the f/24 optical configuration with recent test data indicate that a figured fused silica mirror and a blade flexure mounting system can be cooled to cryogenic temperature while meeting required wavefront tolerances for substrate deformation. An all-He cooling system will be used in the low inclination orbit.
CAMRAD results on main rotor blade natural frequency and structural loads predictions are compared to flight test data and predictions of the Dynamic Analysis Research Tool (DART) and the Rotor/Airframe Comprehensive Aeroelastic Program (RACAP). Consideration is also given to the effects of various analytical options available in CAMRAD including dynamic stall, wake modeling, and the number of bending and torsion degrees of freedom included in the structural analysis. It is concluded that, while several modeling limitations are identified in the CAMRAD structural analyses, the structural loads predictions are as accurate as analysis codes which provide more representative models of the complex geometries and structures of the AH-64A rotor system. However, it is noted that the CAMRAD analysis cannot be considered fully reliable for dynamic predictions for more advanced bearingless rotor designs being proposed for future AH-64 configurations.
Data are presented on friction-induced metal ignition (such as occurring as a result of the possible rubbing of oxygen-pressurized hydrostatic bearings and turbine blade tips) in a high-presure oxygen environment. Friction heating tests were carried out at oxygen pressures from 1 to 300 atm and surface speeds from 10 to 33 m/sec, using the NASA/White Sands Test Facility. Test results are presented on the rubbing of like material pairs spanning a wide range of burn factors and on that of dissimilar metal pairs having significantly different burn factors, indicating that the burn factor is a suitable index for rank ordering in ignition resistance for the most, but not all, materials.
The UDF trademark (Unducted Fan) engine is a new aircraft engine concept based on an ungeared, counterrotating, unducted, ultra-high-bypass turbofan configuration. This engine is being developed to provide a high thrust-to-weight ratio powerplant with exceptional fuel efficiency for subsonic aircraft application. This report covers the testing of pertinent components of this engine such as the fan blades, control and actuation system, turbine blades and spools, seals, and mixer frame.
Data from a test of a dynamically scaled model of the Hughes Advanced Rotor Program (HARP) bearingless model main rotor and 369K tail rotor are reported. The history of the HARP program and its goals are reviewed, and the main and tail rotor models are described. The test facilities and instrumentation are described, and wind tunnel test data are presented on hover, forward flight performance, and blade-vortex interaction. Performance data, acoustic data, and dynamic data from near field/far field and shear layer studies are presented.
This paper describes a new trim procedure, that includes the calculation of the steady-state response of the rotor blades, and that is applicable to straight flight and steady coordinated turns. This paper also describes the results of a validation study for a high order linearized model of helicopter flight dynamics, that includes rotor, inflow, and actuator dynamics. The model is obtained by numerical perturbations of a nonlinear, blade element type mathematical model. Predicted responses are compared with flight test data for two values of flight speed. The comparison is carried out in the frequency domain. Numerical simulations show that the trim algorithm is very accurate, and preserves the periodicity of the aircraft states. The results also indicate that the predictions of the linearized model are in good agreement with flight test data, especially at medium and high frequencies.
Report presents the results of a full-scale investigation conducted in the NACA 20-foot tunnel to determine the pressure difference available for cooling with cowling flaps. The flaps were applied to an exit slot of smooth contour at 0 degree flap angle. Flap angles of 0 degree, 15 degrees, and 30 degrees were tested. Two propellers were used; propeller c which has conventional round blade shanks and propeller f which has airfoil sections extending closer to the hub. The pressure available for cooling is shown to be a direct function of the thrust disk-loading coefficient of the propeller.
An experimental investigation has been conducted in the Langley stability tunnel at low speed to deter+nine the yawing stability derivatives of a 1/9-scale powered model of the Convair XFY-1 vertically rising airplane. Effects of thrust coefficient were investigated for the complete model and for certain components of the model. Effects of control deflections and of propeller blade angle were investigated for the complete model. Most of the tests were made through an angle-of-attack range from about -4deg to 29deg, and the thrust coefficient range was from 0 to 0.7. In order to expedite distribution of these data, no analysis of the data has been prepared for this.
An experimental investigation has been conducted in the Langley stability tunnel at low speed to determine the rolling stability derivatives of a 1/9-scale powered model of the Convair XFY-1 vertically rising airplane. Effects of thrust coefficient were investigated for the complete model and for certain components of the model. Effects of control deflections and of propeller blade angle were investigated for the complete model. Most of the tests were made through an angle-of-attack range from about -4deg to 29deg, and the thrust coefficient range was from 0 to 0.7. In order to expedite distribution of these data, no analysis of the data has been prepared for this paper.
Ceramic thermal and environmental barrier coatings (TEBC) for SiC-based ceramics will play an increasingly important role in future gas turbine engines because of their ability to effectively protect the engine components and further raise engine temperatures. However, the coating long-term durability remains a major concern with the ever-increasing temperature, strength and stability requirements in engine high heat-flux combustion environments, especially for highly-loaded rotating turbine components. Advanced TEBC systems, including nano-composite based HfO2-aluminosilicate and rare earth silicate coatings are being developed and tested for higher temperature capable SiC/SiC ceramic matrix composite (CMC) turbine blade applications. This paper will emphasize coating composite and multilayer design approach and the resulting performance and durability in simulated engine high heat-flux, high stress and high pressure combustion environments. The advances in the environmental barrier coating development showed promise for future rotating CMC blade applications.
The objective of this work is to demonstrate validation of predictive capabilities capturing both damage initiation and growth under static and fatigue loading in geometrically complex three-dimensional (3D) composite structures. The composite structure of interest in the present study resembles a 3D blade spar used in rotorcraft applications. Under both static and fatigue testing, it was shown that damage initiated at the same ply-drop location(s) and grew in the axial as well as hoop directions. CompDam – a state-of-the-art Progressive Damage Analysis (PDA) tool was used to achieve successful correlations of metrics including load-displacement responses and damage modes.
Small unmanned aerial systems (UAS) are becoming increasingly common for private, military, and commercial use, increasing community noise exposure. Reducing the noise produced by UAS could help improve community acceptance. Active noise control (ANC) might be used to attenuate noise produced by UAS, however, traditional ANC systems require a physical sensor in the far-field, which is not feasible. This paper assesses a virtual error sensing (VES) method that eliminates the need for a far-field sensor. This paper describes the proposed VES strategy, and presents numerical simulations and experimental results that highlight the benefits and limitations of the approach. Results for the VES system alone and with an ANC approach are presented and discussed. Experimental testing focused on attenuating the tonal noise produced by one 2-bladed rotor with a tip radius of 11.9 cm. Pressure variations caused by blade rotation were measured in the near and far-field using electret microphones and externally polarized condenser microphones, respectively. The filtered-x least mean squares algorithm was used in conjunction with the VES system to attenuate the far-field response. Experimental results show reductions between 6-13 dB at varying far-field locations and rotation rates.
Flow solutions and water collection results are presented for three different propeller sizes. Flow solutions were generated using the NASA FUN3D software, and water collection was simulated using NASA GlennICE software. The geometries considered represent experimental articles that have been tested in the NASA Icing Research Tunnel. Each configuration has four blades. For the experiment, the same spinner centerbody is used for each propeller size. The different sized blades are similar for radii larger than about 40% of total span. Operating conditions were chosen to match operating points where experimental data was collected. Results are presented for both single bin simulations, as well as 7-bin Langmuir D distributions. For 80 microns MVD the Langmuir D distribution showed small differences compared to the single bin. For 15 microns MVD the Langmuir D distribution had a larger impact, especially on the spinner. In the experiment, the centerbody was unchanged as propeller size was changed. In this paper, additional simulations were completed with the 36 inch case perfectly scaled down to 24 and 28 inch. The perfect geometric scaling allows for an assessment of the effect of constant centerbody size on the results. While slight differences in pressure distribution on the propeller are visible between scaled and non-scaled centerbody, the effect seems quite minimal regarding water collection. All simulations were run very cold to ensure rime ice, since handling runback water in the non-inertial frame is beyond the scope of the present work. Ice shapes were generated using a single time step growth. The total mass on the blade and spinner was generally underpredicted for 15 microns MVD, and overpredicted for 80 microns MVD. When comparing ice shapes at operating conditions the numerical results produce very similar ice shapes.
Flow solutions and water collection results are presented for three different propeller sizes. Flow solutions were generated using the NASA FUN3D software, and water collection was simulated using NASA GlennICE software. The geometries considered represent experimental articles that have been tested in the NASA Icing Research Tunnel. Each configuration has four blades. For the experiment, the same spinner centerbody is used for each propeller size. The different sized blades are similar for radii larger than about 40% of total span. Operating conditions were chosen to match operating points where experimental data was collected. Results are presented for both single bin simulations, as well as 7-bin Langmuir D distributions. For 80 microns MVD the Langmuir D distribution showed small differences compared to the single bin. For 15 microns MVD the Langmuir D distribution had a larger impact, especially on the spinner. In the experiment, the centerbody was unchanged as propeller size was changed. In this paper, additional simulations were completed with the 36 inch case perfectly scaled down to 24 and 28 inch. The perfect geometric scaling allows for an assessment of the effect of constant centerbody size on the results. While slight differences in pressure distribution on the propeller are visible between scaled and non-scaled centerbody, the effect seems quite minimal regarding water collection. All simulations were run very cold to ensure rime ice, since handling runback water in the non-inertial frame is beyond the scope of the present work. Ice shapes were generated using a single time step growth. The total mass on the blade and spinner was generally underpredicted for 15 microns MVD, and overpredicted for 80 microns MVD. When comparing ice shapes at operating conditions the numerical results produce very similar ice shapes.