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At least 1,459 records · Page 81

Simulation and Modeling of Cold-Wall Hypersonic Turbulent Boundary Layers on Flat Plate

Direct numerical simulations (DNS) of flat-plate, zero-pressure-gradient turbulent boundary layers are presented for nominal freestream Mach numbers of 11 and 14 and a highly cooled wall (wall-to-recovery temperature of approximately 0.2). The flow conditions of the DNS are representative of the experimental data for a Mach 11.1 turbulent boundary layer on a flat plate that was tested at Calspan–University of Buffalo Research Center (CUBRC) and the operational conditions of the AEDC Hypervelocity Tunnel No. 9 at Mach 14. The wall shear stress and turbulent heat flux predicted by DNS show good comparisons with those measured at CUBRC and those modeled with a Baldwin-Lomax model. The generated DNS database extends the range of Reynolds numbers from those typical of previous DNS studies for hypersonic boundary-layer flows and confirms the validity of Morkovin’s hypothesis within the relatively broader range of Reynolds numbers considered in this study. A priori assessment of turbulent heat flux models with DNS data shows that the algebraic energy flux (AEF) formulation gives better predictions of the streamwise turbulent heat flux than the commonly used constant turbulent Prandtl number model while both models give similarly good predictions of the wall-normal turbulent heat flux. A posteriori assessment shows that the AEF model improves the prediction of the temperature profiles while keeping a good prediction of the velocity field.

Junji Huang↗

Laser Based Remote and Rapid Inspection for Composite Plates

Composites have been extensively used in aero structure and become the predominate components in the new airframes. Thus, rapid and effective inspection for composite structures is highly desired in aerospace engineering in order to shorten the certificate cycle for new structures or provide safety guarantee for existing ones. In this paper, a laser based remote Lamb wave inspection system is presented and implemented on composite plates for simulated damage detection. The system employs pulsed laser (PL) and scanning laser Doppler vibrometer (SLDV) for noncontact and remote Lamb wave actuation and wavefield sensing. A composite plate with simulated defect (surface bonded quartz rod) is inspected with the PL-SLDV laser system. Wave scattering are observed in the SLDV acquired wavefield and the damage is further evaluated with wavefield imaging and frequency wavenumber analysis. Potential application towards automatic PL Lamb wave excitation is also explored through employing an industry robotic arm towards rapid inspection.

Lamb waves↗

Shock-Wave/Boundary-Layer Interaction (SWBLI) Experiments in the Presence of Transition-to-Turbulence on a Flat Plate Model in the NASA LaRC 31-Inch Mach 10 Air Tunnel

Historically, there have been a limited number of studies involving Transitional Shock-Wave/Boundary-Layer Interactions (XSWBLI) in hypersonic flows, the majority of which have been performed at Mach Numbers of 7.5 and below. Additionally, there have been even fewer such experiments which incorporate non-intrusive and optical diagnostics. NASA Langley Research Center (NASA LaRC), in collaboration with The University of Texas at San Antonio (UTSA) and The University of Tennessee Space Institute (UTSI), is currently planning and preparing for a series of experimental aerodynamic tests using the NASA LaRC 31-inch Mach 10 Air Tunnel. The experiments will primarily focus on studying the dynamics of Shock-Wave/Boundary-Layer Interactions (SWBLI) in the presence of transition (XSWBLI) and turbulence (SWTBLI) on a large, flat plate model at a freestream Mach number of 10. Besides continued interest in understanding the flow at high Mach numbers, executing such tests at Mach 10 avoids some known concerns and will aid in solving new problems. XSWBLI are a highly unsteady phenomena and the generation of XSWBLI at lower Mach numbers can prove to be a significant challenge. This concern will be somewhat mitigated in the Mach 10 flow, as boundary layers become increasingly stabilized, but some difficulty in achieving transition is still expected. Modelling SWBLI in the presence of transitional and turbulent boundary layers has also proven to be difficult, so a high-Mach number experiment which applies non-intrusive and optical diagnostics will aid in solving a unique problem as well as advancing the understanding and characterization of an aerodynamic surface at Mach 10.The NASA LaRC 31-inch Wind Tunnel incorporates a test section having a cross-section of 31-inches × 31-inches and provides optical access to the test section via three (3) ultra-violet (UV) transmitting windows on the top, side, and bottom. The Mach 10 operating conditions will consist of pressures (P0) ranging from 2.4 to 10MPa (348 to 1,450 psi) at a temperature (T0) of 1,000 K (1,800 °R). The NASA LaRC 31-inch wind tunnel will deliver 1-minute blow-down runs, of which 30-45 seconds will be consumed to reach the aforementioned test conditions. The pump down time between runs will be approximately 45-60 minutes, which will provide for 6-10 test runs per day over the course of a weeklong entry. The proposed flat plate model will be constructed of stainless steel with geometry consisting of a10-inch × 30-inch upper surface and a 2-inch thickness. The model will be designed to support multiple leading-edge inserts in order to examine blunt, round, and sharp leading edges at Mach 10. Adjustments will be made to manage boundary layer thickness as well as the strength and size of the shock interaction region for each test. Measurements and diagnostics will be performed though high-speed Schlieren, on-body high-speed pressure transducers, IR thermography, and oil flow visualization. Hypersonic vehicle applications have and will continue to emerge at the forefront of aerospace. The NASA-UTSA-UTSI team realizes the value of characterizing SWBLI, XSWBLI, and SWTBLI behaviors well beyond single-digit hypersonic Mach numbers. As hypersonic vehicle speed capabilities continue to increase, measurement and diagnostic methods for Mach numbers of 10 and beyond will provide the foundation for a firm understanding of flow field behavior which will directly influence the advancement of technologies towards the design and manufacturing of high-speed aerodynamic surfaces, controls, thermal protection systems, acoustic treatments, and structural components. The use of non-intrusive and optical diagnostic methods in such experimentation is pivotal in developing the visualization and empirical data necessary to advance the aforementioned technology areas.

Shockwave/Boundary-Layer Interactions↗

Improved Plate and Beam Models for Thermoviscoelastic Constitutive Modeling of Composites

The effective properties of composites are influenced by the time-dependent behavior of polymer matrices very sensitive to changes in temperature. Improved plate and beam models are required to efficiently design, and simulate composite structures when the long-term performance of large anisotropic composite structures is the matter of interest. In this work, mechanics of structure genome (MSG) is used to con-struct linear thermoviscoelastic plate and beam models that can homogenize three-dimensional heterogeneous materials made of constituents with time- and temperature-dependent behavior. The formulation derives the transient strain energy based on integral formulation for thermorheologically simple materials subject to finite temperature changes with the restriction that the strain is small. The reduced time parameter is introduced to relate the time-temperature dependency of the anisotropic material by means of master curves at reference conditions. The new formulation has been implemented in SwiftCompTM, a general-purpose multiscale constitutive modeling code based on MSG. Experimental data and three-dimensional direct numerical simulations of thin-ply high-strain composites (TP-HSC) using a commercial finite element analysis (FEA) package are conducted to verify the accuracy of SwiftCompTM results. The paper also analyzes the relationship between the shift factor of the polymer matrix and the temperature dependencies of the effective beam properties.

Finite element analysis↗

CFD Simulations of the Truncated IHF Semi-Elliptical Nozzle Flow: Convective Calibration Plate

This paper reports computational simulations of a high-enthalpy panel test facility at NASA Ames Research Center. The recently developed facility configuration uses a truncated version of an existing semi-elliptical nozzle in the 60-MW Interaction Heating Facility, and it provides testing capability for panel test articles as large as 43.2 cm x 43.2 cm (17 in x 17 in). A water-cooled calibration plate, which is attached to the semi-elliptical nozzle bottom surface and instrumented with twenty Gardon-gage heat flux calorimeters and twelve pressure gages, is used to characterize the convective heating environment over the panel test articles. The present analysis comprises computational fluid dynamics simulations of the nonequilibrium flowfield in the facility nozzle and test box, and flowfield over panel test articles. Both laminar and turbulent simulations are performed, and the computational results are compared with the calibration plate measurements. Comparisons of computed and measured heat fluxes indicate that the boundary layer in the semi-elliptical nozzle is transitional at certain conditions (relatively higher arc-heater pressures or mass flow rates).

Arc-jets↗

Two-Line Focused Laser Differential Interferometry of a Flat Plate Boundary Layer at Mach 6

Flat plate models are often used in wind tunnel testing to make measurements of the boundary layer, but preclude the use of conventional focused laser differential interferometry (FLDI) measurements, particularly for measurements at the surface of the model. By instead focusing light in only one direction using cylindrical optics, as opposed to two directions using only spherical optics, FLDI measurements can be made without truncating the beam at the model edges. Measurements at discrete points along a line can also be acquired, effectively acting as many individual FLDI instruments in a single measurement. Here, a two-line FLDI system has been constructed that allows for the measurement lines to be easily oriented at any azimuthal angle about the optical axis since the optics are housed in rotation mounts. Velocity measurements at points along a line or between two lines are also possible, since the beams are split similar to the two-point FLDI instrument. The system was first characterized in the laboratory using a laser-induced breakdown spark to provide a well-defined density fluctuation, along with high-speed schlieren measurements for comparison. The system was then installed at the NASA Langley 20-Inch Mach 6 Air Tunnel to make measurements through the boundary layer of a flat plate model and in the tunnel freestream.

Joshua M Weisberger↗

Effect of Recent Revisions to the Geomagnetic Reversal Time Scale on Estimates of Current Plate Motions

Recent revisions to the geomagnetic time scale indicate that global plate motion model NUVEL-1 should be modified for comparison with rates of motion estimated from space geodetic measurements. The optimal recalibration, which is a compromise among slightly different calibrations appropriate for slow, medium, and fast spreading rates is to multiply NUVEL-1 angular velocities by a multiplicative constant, alpha, of 0.9562. We refer to this simply recalibrated plate motion model as NUVEL-1A, and give correspondingly revised tables of angular velocities and uncertainties. Prior work has shown that space geodetic rates are slower on average than those calculated from NUVEL-1 by 6±1%. This average discrepancy is reduced to less that 2% when space geodetic rates are instead compared to NUVEL-1A.

geodetic↗

CFD Simulations of the Truncated IHF Semi-Elliptical Nozzle Flow: Convective Calibration Plate

This paper reports computational simulations of a high-enthalpy panel test facility at NASA Ames Research Center. The recently developed facility configuration uses a truncated version of an existing semi-elliptical nozzle in the 60-MW Interaction Heating Facility, and it provides testing capability for panel test articles as large as 43.2 cm x 43.2 cm (17 in x 17 in). A water-cooled calibration plate, which is attached to the semi-elliptical nozzle bottom surface and instrumented with twenty Gardon-gage heat flux calorimeters and twelve pressure gages, is used to characterize the convective heating environment over the panel test articles. The present analysis comprises computational fluid dynamics simulations of the nonequilibrium flowfield in the facility nozzle and test box, and the flowfields over panel test articles. Both laminar and turbulent simulations are performed, and the computational results are compared with the calibration plate measurements. Comparisons of computed and measured heat fluxes indicate that the boundary layer in the semi-elliptical nozzle is transitional at certain conditions (relatively higher arc-heater pressures or mass flow rates).

Arc-jets↗

Numerical Simulation of Pressure-induced Separation of Turbulent Flat-plate Boundary Layers: Definition and Overview of New Cases with Suction-only Transpiration and a Step in Reynolds Number

Results from two new direct numerical simulations (DNSs) are added to the database described in Coleman, Rumsey & Spalart (2018) (henceforth CRS18), and available at the NASA TMR website (https://turbmodels.larc.nasa.gov). The new flows, Cases D and E, are similar to the earlier ones (Cases A–C) in that a transpiration profile above a flat plate creates a prolonged adverse pressure gradient (APG) that drives a canonical turbulent zero-pressure-gradient (ZPG), flat-plate boundary layer towards separation; they differ in that for the new cases (1) the APG is not followed by a favorable gradient (FPG), since only suction transpiration is employed, and (2) the mean shear stress does not cross zero, so that the width of the mean bubble, strictly defined, is essentially zero. However, the probability of reversed skin friction exceeds 49%. The motivation was to produce a flow that is more akin to technological flows, including shock-boundary-layer interaction, with a gradual turbulence-controlled recovery. One of the new simulations is also at a significantly higher Reynolds number than the earlier flows.

Turbulence↗

Linear Disturbance Amplification Over Blunted Flat Plates in High-Speed Flows

Modal and nonmodal instability characteristics of cylindrically blunted flat plates with varying leading edge radii are described for Mach 4 and Mach 6 freestream conditions. The selection of leading edge radii and freestream parameters is informed by experimental conditions. The investigation of this 2D problem provides a slow entropy layer swallowing which allows for an isolated development of perturbations seeded upstream within different wall-normal regions of the flow. At both Mach numbers, a decrease in modal instability amplification was seen as the leading edge radius was increased. Nonmodal analysis reveals amplifying perturbations in the boundary layer as well as in the entropy layer. The medium bluntness regime exhibits the strongest amplification of nonmodal disturbances that is nonmonotonic in character. Small amplitude boundary forcing at the plate surface or volumetric forcing at various wall-normal heights was used to account for receptivity effects. While wall forcing effectively induced modal instabilities, only an actuation above the boundary layer captured disturbances that amplify within the entropy layer. The optimal nonmodal theory’s entropy-layer disturbance evolution exhibited outstanding agreement with controlled forcing, including receptivity effects. The evolution of entropy-layer disturbances from the optimal nonmodal theory showed excellent agreement with the results of receptivity to controlled forcing. Therefore, the nonmodal optimal growth analysis may provide a useful as well as efficient technique to identify the complete disturbance spectrum in blunt hypersonic configurations, where both modal and nonmodal disturbances can amplify in the boundary-layer and entropy-layer regions.

Boundary layer transition↗

Linear Disturbance Amplification Over Blunted Flat Plates in High-Speed Flows

Modal and nonmodal instability characteristics of cylindrically blunted flat plates with varying leading edge radii are described for Mach 4 and Mach 6 freestream conditions. The selection of leading edge radii and freestream parameters is informed by experimental conditions. The investigation of this 2D problem provides a slow entropy layer swallowing which allows for an isolated development of perturbations seeded upstream within different wall-normal regions of the flow. At both Mach numbers, a decrease in modal instability amplification was seen as the leading edge radius was increased. Nonmodal analysis reveals amplifying perturbations in the boundary layer as well as in the entropy layer. The medium bluntness regime exhibits the strongest amplification of nonmodal disturbances that is nonmonotonic in character. Small amplitude boundary forcing at the plate surface or volumetric forcing at various wall-normal heights was used to account for receptivity effects. While wall forcing effectively induced modal instabilities, only an actuation above the boundary layer captured disturbances that amplify within the entropy layer. The optimal nonmodal theory’s entropy-layer disturbance evolution exhibited outstanding agreement with controlled forcing, including receptivity effects. The evolution of entropy-layer disturbances from the optimal nonmodal theory showed excellent agreement with the results of receptivity to controlled forcing. Therefore, the nonmodal optimal growth analysis may provide a useful as well as efficient technique to identify the complete disturbance spectrum in blunt hypersonic configurations, where both modal and nonmodal disturbances can amplify in the boundary-layer and entropy-layer regions.

Boundary layer transition↗

Design and Analysis of a 250 MW Plate-fuel Reactor for Nuclear Thermal Propulsion

Nuclear thermal propulsion (NTP) system is a viable option for deep space missions considering its high thrust and lightweight. Promising fuel options being considered for the high operating temperature of NTP include the graphite composite fuel and the tungsten cermet fuel. As there remains uncertainties in the fabrication and performance of these two fuel elements, alternative designs using fuel plates and more standard fuels that are based on proven and tested nuclear technologies are being considered. This paper provides a summary of thermal hydraulic and neutronic analyses of the straight fuel plate concept used for a 250 MW NTP core. The summary of technical findings from a series of scoping studies might be useful for the future NTP engine designs.

22 GENERAL STUDIES OF NUCLEAR REACTORS↗

Design and Analysis of a 250 MW Plate-Fuel Reactor for Nuclear Thermal Propulsion

Nuclear thermal propulsion (NTP) is a viable option for deep space missions due to its high thrust and lightweight system. Promising fuel options considered for the high operating temperature of NTP include graphite composite fuel and tungsten cermet fuel. As there remain uncertainties in the fabrication and performance of these two fuel elements, alternative designs using fuel plates and more typical fuels based on proven nuclear technologies are also being considered. This paper provides a summary of thermal hydraulic and neutronic analyses of the straight-plate fuel assembly design used for a 250 MW NTP core. The summary of technical findings from a series of scoping studies might be useful for future NTP engine designs.

22 GENERAL STUDIES OF NUCLEAR REACTORS↗

Cold plate with combined inclined impingement and ribbed channels

Heat transfer devices and methods for making the same that include a first enclosure having at least one inlet port; a second enclosure having a bottom plate and one or more dividing walls to establish channels, at least one internal surface of each channel having rib structures to create turbulence in a fluid flow; and a jet plate connecting the first enclosure and the second enclosure having impinging jets that convey fluid from the first enclosure to the channels, said impinging jets being set at an angular deviation from normal to cause local acceleration of fluid and to increase a local heat transfer rate.

42 ENGINEERING↗

Micro-lensed fiber optic plate and methods of forming thereof

A method of forming a micro-lensed fiber optic plate. The method includes obtaining a fiber optic plate that has a plurality of fibers arranged in parallel. A first end of a fiber of the plurality of fibers can have a first numerical aperture. The fiber of the plurality of fibers includes a core material running along a length of the fiber that is circumscribed by a layer of cladding material. The method also includes creating a lensed surface at a second end of the fiber of the plurality of fibers. The second end is opposite the first end. The lensed surface of the fiber of the plurality of fibers can have a second numerical aperture that is different from the first numerical aperture.

Bagwell, Brett↗

Methods and systems for electroless plating a first metal onto a second metal in a molten salt bath, and surface pretreatments therefore

Systems and methods for electroless plating a first metal onto a second metal in a molten salt bath including: a bath vessel holding a dry salt mixture including a dry salt medium and a dry salt medium of the first metal, and without the reductant therein, the dry salt mixture configured to be heated to form a molten salt bath; and the second metal is configured to be disposed in the molten salt bath and receive a pure coating of the first metal thereon by electroless plating in the molten salt bath, wherein the second metal is more electronegative than the first metal.

Freiderich, Melissa Ensor↗

Additively featured plates for heat exchangers

Hybrid additive featured plates used to form an overall microchannel heat exchanger and corresponding method of manufacture are disclosed. Various additive manufacturing (AM) techniques may be used to form walls defining microchannel features on a plate substrate. The manufacturing method is a hybrid process in that leverages both additive and conventional manufacturing techniques to minimize both cost and fabrication time.

Carlson, Matthew David↗