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At least 1,441 records · Page 80

Automated Manufacturing of Grid Stiffened Panels with Radically Reduced Tooling

Grid stiffened continuous fiber reinforced composite panels are an attractive option for creating lightweight structures due to the tailorability for various applications and the resulting high specific properties. However, the panel stiffeners and stiffener intersections result in high tooling complexity and correspondingly high cost of implementation. These factors have limited the impact of such structures in the composites industry. Previous research has demonstrated the ability to produce high quality, high aspect ratio beams, representative of individual grid stiffeners, using E-glass/PET comingled tow via direct digital manufacturing. Further, prior preliminary efforts have demonstrated the potential to use the same approach to manufacture grid intersections that have continuous fiber in both directions. To expand on the previous efforts in grid stiffeners produced by direct digital manufacture with radically reduced tooling requirements, this effort compares two methods of providing positioning and consolidation, nozzle vs. roller. Both processes are based on a commingled yarn feedstock. The extrusion through a nozzle has been shown to enable grid intersection control through local variations in applied consolidation and serves as the baseline process. However, this approach requires a continuous placement path to create the complete grid stiffened panel as no mechanism for cutting and restarting has been implemented. Alternatively, a newly developed placement head incorporating cut and refeed, mounted to a 6-axis robot, offers the potential of improved path placement efficiency. The two techniques are used to produce similar grid composite stiffeners to evaluate the effectiveness of producing the grid intersections. Rate of deposition of the two end effectors are compared and the quality of the associated grid stiffeners, and intersections, are determined through measurement of geometry, fiber volume fraction and void fraction.

Engineering↗

Evolution of TiS and TiN in Fe-40 MassPctNi Austenitic Alloy During Heating at 1273 K (1000 °C)

Evolution of TiS in composition and morphology as well as the change in size distribution of TiS and TiN in Fe-40 masspctNi austenitic alloy during heating at 1273 K (1000 °C) was investigated using manual/automatic scanning electron microscopy energy-dispersive X-ray spectroscopy (SEM/EDS). Two types of TiS morphologies, spindle and spherical, were maintained during heating. The molar ratio of Ti/S of TiS increased while the aspect ratio of TiS was maintained in both alloys during heating. The number density of TiN inclusions was low compared with TiS in each alloy during heating. The pinning effect of TiS during heating was confirmed, and was stronger in alloy with a larger volume fraction of TiS. The results contribute to the establishment of optimum heat treatment processes for austenitic stainless steel to obtain better pitting corrosion resistance.

36 MATERIALS SCIENCE↗

Parametric Study of Cyclic Plasticity Behavior in a Directionally Solidified Superalloy with Partial Recrystallization by Crystal Plasticity Finite Element Simulation

To understand the influence of recrystallization on the low-cycle fatigue behavior of directionally solidified nickel-based DZ4 superalloy, crystal plasticity-based finite element (CPFE) analysis was carried out to study the cyclic plastic behaviors. Using the design of experiments (DOE) technique, a series of CPFE simulations were designed and performed for DZ4 superalloy with recrystallized grains to examine the cyclic plastic shear deformation at the carbide/matrix interface, at the recrystallized grain boundary/matrix, and in the matrix. Seven influence factors, i.e., applied strain, strain ratio, carbide modulus, dwell time, misorientation angle, carbide aspect ratio, and carbide size, were considered, and the effects of which were quantitatively evaluated by the maximum accumulated plastic shear strains via CPFE-based DOE analysis. The results showed that carbide and recrystallized grain boundary had competitively significant effects on fatigue crack initiation. Applied strain was the most influential parameter among all the studied parameters.

36 MATERIALS SCIENCE↗

Longitudinal aerodynamic characteristics of a generic fighter model with a wing designed for sustained transonic maneuver conditions

A wind-tunnel investigation was made to determine the longitudinal aerodynamic characteristics of a fixed-wing generic fighter model with a wing designed for sustained transonic maneuver conditions. The airfoil sections on the wing were designed with a two-dimensional nonlinear computer code, and the root and tip section were modified with a three-dimensional code. The wing geometric characteristics were as follows: a leading-edge sweep of 45 degrees, a taper ratio of 0.2141, an aspect ratio of 3.30, and a thickness ratio of 0.044. The model was investigated at Mach numbers from 0.600 to 1.200, at Reynolds numbers, based on the model reference length, from 2,560,000 to 3,970,000, and through a model angle-of-attack range from -5 to +18 degrees.

Ferris, J. C.↗

Vortex Core Size in the Rotor Near-Wake

Using a kinetic energy conservation approach, a number of simple analytic expressions are derived for estimating core size of tip vortices in the near-wake of rotors in hover or axial-flight (climb). The influence of thrust, axial-flight advance ratio, blade count, blade aspect ratio, nonuniform disk loading, and vortex structure on rotor vortex core size is assessed. Vortex core size is found to be directly proportional to rotor thrust and inversely proportional to axial-flight advance ratio. Further, it is found that the more efficient the rotor is with respect to factors that affect induced power, the smaller the vortex core size. In particular, uniformity of the rotor disk loading clearly has the greatest influence on vortex core size of the parameters studied in this paper.

Young, Larry A.↗

The Monoplane as a Lifting Vortex Surface

In Prandtl's airfoil theory the monoplane was replaced by a single lifting vortex line and yielded fairly practical results. However, the theory remained restricted to the straight wing. Yawed wings and those curved in flight direction could not be computed with this first approximation; for these the chordwise lift distribution must be taken into consideration. For the two-dimensional problem the transition from the lifting line to the lifting surface has been explained by Birnbaum. In the present report the transition to the three-dimensional problem is undertaken. The first fundamental problem involves the prediction of flow, profile, and drag for prescribed circulation distribution on the straight rectangular wing, the yawed wing for lateral boundaries parallel to the direction of flight, the swept-back wing, and the rectangular wing in slipping, with the necessary series developments for carrying through the calculations, the practical range of convergence of which does not comprise the wing tips or the break point of the swept-back wing. The second problem concerns the calculation of the circulation distribution with given profile for a slipping rectangular monoplane with flat profile and aspect ratio 6, and a rectangular wing with cambered profile and variable aspect ratio-the latter serving as check of the so-called conversion formulas of the airfoil theory.

Blenk, Hermann↗

Lift, Drag, and Pitching Moments of an Arrow Wing Having 80 Degree of Sweepback at Mach Numbers from 2.48 to 3.51 and Reynolds Numbers up to 11.0 Million

Measurements were made of the lift, drag, and pitching moments on an arrow wing (taper ratio of zero) having an aspect ratio of 1.4 and a leading-edge sweepback of 80 (degrees). The wing was designed to have a subsonic leading-edge and a Clark-Y airfoil with a thickness ratio of 12 percent of the chord perpendicular to the wing leading edge. The wing was tested both with and without the wing tips bent upward in an attempt to alleviate possible flow separation in the vicinity of the wing tips. Small jets of air were used to fix transition near the wing leading edge. Force results are presented for Mach numbers of 2.48, 2.75, 3.04, 3.28, and 3.51 at Reynolds numbers of 3.5 and 9.0 million and for a Mach number of 3.04 at a Reynolds number of 11.0 million. The measured aerodynamic characteristics are compared with those estimated by linear theory. The maximum lift-drag ratio measured was much less than that predicted. This difference is attributed to lack of full leading-edge thrust and to the experimental lift-curve slope being about 20 percent below the theoretical value.

Hopkins, Edward J.↗

Metal hydride heat exchanger and method of use

A heat exchanger incorporates a metal hydride heat exchanger and mitigates the fluid mixing process, and thus greatly improves the heat transfer efficiency and heat recovery processes. The metal hydride heat exchanger has a container for the metal hydride that has a large aspect ratio. A plurality of high aspect container for the metal hydride may be coupled with a manifold.

Bahar, Bamdad↗

The Effects of Shallow Cumulus Cloud Shape on Interactions Among Clouds and Mixing With Near-Cloud Environments

Cloud lifecycles are influenced by interactions among clouds and mixing with cloud-free environments. Cloud shapes dictate the length of cloud boundaries, which affects these interactions. This study uses a large eddy simulation to examine the relationships between the shallow cumulus cloud shapes, processes at their boundaries, and lifecycles. To characterize the shape of clouds, two metrics are newly defined: one reflects the overall horizontal cloud shape, and the other defines the cloud edge irregularity. Simulated clouds experience increased irregularity, but little changes in aspect ratio. Irregularity-driven cloud perimeter growth strongly indicates cloud splitting, with a more pronounced effect than aspect ratio-driven perimeter growth. Smaller cloud-shell gradients of properties across cloud boundaries are associated with more irregular clouds, suggesting enhanced mixing of clouds with the cloud-free environment. These findings indicate that the shallow cumulus evolution is partly driven by the irregularity of the cloud edge through lateral mixing and cloud splitting.

54 ENVIRONMENTAL SCIENCES↗

Research three-dimensional hierarchical graphite architectures for anodes for fast charging

With current lithium ion batteries optimized for performance under relatively low charge rate conditions, implementation of XFC has been hindered by drawbacks including Li plating, kinetic polarization, and heat dissipation. This project will utilize model-informed design of 3-D hierarchical electrodes to tune key XFCrelated variables like 1) bulk porosity/tortuosity 2) vertical pore diameter, spacing, and lattice 3) crystallographic orientation of graphite particles relative to exposed surfaces 4) interfacial chemistry of the graphite surfaces through "artificial sEr' formation using ALD 5) current collector surface roughness (aspect ratio, roughness factor, etc.). A key aspect of implementing novel electrodes is characterizing them in relevant settings. For this project, ultimately led out of University of Michigan by Neil Dasgupta, that includes both coin cell and 2+ Ah pouch cell testing, as well as comparison testing against baselines. Sandia National Labs will be conducting detailed cell characterization on iterative versions/improvements of the model-based hierarchical electrodes, as well as COTS cells for baseline comparisons. Key metrics include performance under fast charge conditions, as well as the absence or degree of lithium plating. Sandia will use their unique high precision cycling and rapid EIS capabilities to accurately characterize performance and any lithium plating during 6C charging and beyond, coupling electrochemical observations with cell teardown. Sandia will also design custom fixturing to cool cells during rapid charge, to decouple any kinetic effects brought about by cell heating and allow comparisons between different cells and charge rates. Using these techniques, Sandia will assess HOH electrodes from the University of Michigan, as well as aiding in iterative model and electrode design.

25 ENERGY STORAGE↗

Performance of a High-solidity High-pressure-ratio Transonic Rotor

A high-solidity low-aspect-ratio transonic rotor with an inlet hub-tip ratio of 0.52 was investigated experimentally. The rotor developed a total-pressure tatio of 1.93 and an efficiency of 92 percent at an equivalent wheel tip speed of 1036 feet per second. The feasibility of using this rotor as a component of an inlet stage of an axial-flow compressor was investigated.

Neumann, Harvey E↗