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Recent progress in the development of liquid metal plasma facing components for magnetic fusion devices

One of the most critical challenges for future fusion reactors is to develop longevity plasma-facing components (PFCs) exposed to extremely high heat and neutron loads. As opposed to those employing solid metals, PFCs with flowing liquid metals (LM) have shown self-healing, heat removal and good impurity control capabilities, all essential to fusion devices. Recently, significant progress in LM-PFC development has been reported globally, with data from several magnetic fusion devices. These studies reveal that LM-PFCs can endure extreme heat fluxes while maintaining plasma compatibility. New design concepts have been proposed and numerically analyzed, advancing models for liquid PFCs in future reactors. Despite existing technical challenges, these developments suggest that LM-PFCs hold promise for future fusion applications.

70 PLASMA PHYSICS AND FUSION TECHNOLOGY↗

Characterizing nanoscale scanning probes using electron microscopy: A novel fixture and a practical guide

The nanoscale geometry of probe tips used for atomic force microscopy (AFM) measurements determines the lateral resolution, contributes to the strength of the tip-surface interaction, and can be a significant source of uncertainty in the quantitative analysis of results. While inverse imaging of the probe tip has been used successfully to determine probe tip geometry, direct observation of the tip profile using electron microscopy (EM) confers several advantages: it provides direct (rather than indirect) imaging, requires fewer algorithmic parameters, and does not require bringing the tip into contact with a sample. In the past, EM-based observation of the probe tip has been achieved using ad hoc mounting methods that are constrained by low throughput, the risk of contamination, and repeatability issues. We report on a probe fixture designed for use in a commercial transmission electron microscope that enables repeatable mounting of multiple AFM probes as well as a reference grid for beam alignment. This communication describes the design, fabrication, and advantages of this probe fixture, including full technical drawings for machining. Further, best practices are discussed for repeatable, non-destructive probe imaging. Finally, examples of the fixture’s use are described, including characterization of common commercial AFM probes in their out-of-the-box condition.

46 INSTRUMENTATION RELATED TO NUCLEAR SCIENCE AND ↗

Technical Support Document for Version 3.9.0 of the COMcheck Software

COMcheck provides an optional way to demonstrate compliance with commercial and high-rise residential building energy codes. Commercial buildings include all use groups except single family and multifamily not over three stories in height. COMcheck was originally based on ANSI/ASHRAE/IES Standard 90.1-1989 (Standard 90.1-1989) requirements and is intended for use with various codes based on Standard 90.1, including the Codification of ASHRAE/IES Standard 90.1-1989 (90.1-1989 Code) (ASHRAE 1989a, 1993b) and ASHRAE/IESNA Standard 90.1-1999 (Standard 90.1-1999). This includes jurisdictions that have adopted the 90.1-1989 Code, Standard 90.1-1989, Standard 90.1-1999, or their own code based on one of these. We view Standard 90.1-1989 and the 90.1-1989 Code as having equivalent technical content and have used both as source documents in developing COMcheck. This technical support document (TSD) is designed to explain the technical basis for the COMcheck software as originally developed based on the ANSI/ASHRAE/IES Standard 90.1-1989 (Standard 90.1-1989). Documentation for other national model codes and standards and specific state energy codes supported in COMcheck has been added to this report as appendices. These appendices are intended to provide technical documentation for features specific to the supported codes and for any changes made for state-specific codes that differ from the standard features that support compliance with the national model codes and standards. Beginning with COMcheck version 3.8.0, support for 90.1-1989, 90.1-1999, and the 1998 IECC are no longer included, but those sections remain in this document for reference purposes.

32 ENERGY CONSERVATION, CONSUMPTION, AND UTILIZATI↗

Effects of Spectral Error in Efficiency Measurements of GaInAs-Based Concentrator Solar Cells

This technical report documents a particular error in efficiency measurements of triple-absorber concentrator solar cells caused by incorrect spectral irradiance -- specifically, one that occurs when the irradiance from unfiltered, pulsed xenon solar simulators into the GaInAs bottom subcell is too high. For cells designed so that the light-generated photocurrents in the three subcells are nearly equal, this condition can cause a large increase in the measured fill factor, which, in turn, causes a significant artificial increase in the efficiency. The error is readily apparent when the data under concentration are compared to measurements with correctly balanced photocurrents, and manifests itself as discontinuities in plots of fill factor and efficiency versus concentration ratio. In this work, we simulate the magnitudes and effects of this error with a device-level model of two concentrator cell designs, and demonstrate how a new Spectrolab, Inc., Model 460 Tunable-High Intensity Pulsed Solar Simulator (T-HIPSS) can mitigate the error.

14 SOLAR ENERGY↗

A high turndown, ultra low emission low swirl burner for natural gas, on-demand water heaters

Previous research has shown that on-demand water heaters are, on average, approximately 37% more efficient than storage water heaters. However, approximately 98% of water heaters in the U.S. use storage water heaters while the remaining 2% are on-demand. A major market barrier to deployment of on-demand water heaters is their high retail cost, which is due in part to their reliance on multi-stage burner banks that require complex electronic controls. This project aims to research and develop a cost-effective, efficient, ultra-low emission burner for next generation natural gas on-demand water heaters in residential and commercial buildings. To meet these requirements, researchers at the Lawrence Berkeley National Laboratory (LBNL) are adapting and testing the low-swirl burner (LSB) technology for commercially available on-demand water heaters. In this report, a low-swirl burner is researched, developed, and evaluated to meet targeted on-demand water heater performance metrics. Performance metrics for a new LSB design are identified by characterizing performance of current on-demand water heaters using published literature and technical specifications, and through experimental evaluations that measure fuel consumption and emissions output over a range of operating conditions. Next, target metrics and design criteria for the LSB are used to create six 3D printed prototypes for preliminary investigations. Prototype designs that proved the most promising were fabricated out of metal and tested further to evaluate the LSB’s full performance potential. After conducting a full performance evaluation on two designs, we found that one LSB design is capable of meeting or exceeding almost all the target performance metrics for on-demand water heaters. Specifically, this LSB demonstrated flame stability when operating from 4.07 kBTU/hr up to 204 kBTU/hr (50:1 turndown), compliance with SCAQMD Rule 1146.2 (14 ng/J or 20 ppm NOX @ 3% O2), and lower CO emissions than state-of-the art water heaters. Overall, the results from this research show that the LSB could provide a simple, low cost burner solution for significantly extending operating range of on-demand water heaters while providing low NOX and CO emissions.

32 ENERGY CONSERVATION, CONSUMPTION, AND UTILIZATI↗

Assessing the Wind Energy Potential in Bangladesh: Enabling Wind Energy Development with Data Products

USAID Bangladesh and the U.S. Department of Energy’s National Renewable Energy Laboratory partnered with the Government of Bangladesh to develop a national wind resource assessment. The assessment used sophisticated resource modeling that was validated by a ground measurement campaign. Results from the project included a long-term, correlated wind data set; validated high-resolution wind resource maps; and publicly available data accessible through the RE Data Explorer (https://www.re-explorer.org/). The Renewable Energy (RE) Data Explorer allows users to access and download the Bangladesh wind resource assessment data and related geographic information system (GIS) data sets and perform customized technical potential analyses. Figure ES-1 is an example wind resource map for Bangladesh that can be created with the RE Data Explorer. This project improved upon existing global data sets by using best-in-class modeling techniques and analysis. Global models are good first steps in predicting wind resources in various parts of the world, but they do not generate the accuracy needed to reduce project risk and stimulate renewable investment. This project improved the quality of modeled wind resource data for Bangladesh. In addition to the modeling effort, the project team used a multi-year, local data-collection campaign to validate the model and further improve the accuracy of the data sets. The measurement campaign consisted of nine meteorological sites representing all geographical regions of the country. Seven meteorological towers and one remote-sensing, sonic detection and ranging unit (deployed at two sites) collected the data. Site-selection criteria focused on geographic diversity and proximity to existing transmission lines. Figure ES-1 shows measurement locations. The measurement campaign spanned June 2014 through December 2017. The results of the Bangladesh wind resource assessment will help Bangladesh overcome significant energy challenges. Its energy sector suffers from power shortages, increasing demand, decreasing domestic natural gas reserves, and inadequate transmission infrastructure. As part of a comprehensive plan to overcome these challenges, Bangladesh has committed that 10% of the total generation capacity will be renewable energy by 2021 (Power Division 2016). High-quality renewable energy resource data and other GIS data, such as those developed in this assessment, are important if Bangladesh wishes to reach its 10% renewable energy capacity target. These data support informed decision making, ranging from policy and investment decisions to reliable power sector planning. Specifically, the Bangladesh wind resource assessment will help reduce technical risk and encourage private-sector interest in the nascent wind market in Bangladesh. In addition, the Government of Bangladesh may use the results of the wind resource assessment to develop well-designed policies that could encourage investment in wind energy. This report provides a comprehensive description of the Bangladesh wind resource assessment, including details on the modeling approach and methods, instrumentation, data quality-control techniques, and resulting data sets.

17 WIND ENERGY↗

Woody Feedstocks 2019 State of Technology Report

The U.S. Department of Energy promotes production of advanced liquid transportation fuels from lignocellulosic biomass by funding fundamental and applied research that advances the state of technology (SOT). As part of its involvement with this overall mission, Idaho National Laboratory completes annual SOT reports for nth-plant biomass feedstock logistics. The purpose of the SOTs is to provide the status of feedstock supply system technology development for biomass to biofuels, based on actual data and experimental results relative to technical targets and cost goals from specific design cases. The 2019 Woody Feedstock SOT presents the State of Technology for feedstock supply to three individual thermochemical conversion pathways that utilize woody feedstocks: Indirect Liquefaction (IDL), Catalytic Fast Pyrolysis (CFP), and Algal-blend Hydrothermal liquefaction (AHTL). The 2019 reactor throat delivered feedstock costs were found to be $63.54/dry ton, $70.15/dry ton and $70.31/dry ton, respectively (2016$).

09 BIOMASS FUELS↗

Modeling efficient and equitable distribution of COVID-19 vaccines

Producing and distributing COVID-19 vaccine during the pandemic is a major logistical challenge requiring careful planning and efficient execution. This report presents information on logistical, policy and technical issues relevant to rapidly fielding a COVID-19 vaccination program. For this study we (a) conducted literature review and subject matter expert elicitation to understand current vaccine manufacturing and distribution capabilities and vaccine allocation strategies, (b) designed a baseline vaccine distribution strategy and modeling strategy to provide insight into the potential for targeted distribution of limited initial vaccine supplies, and (c) developed parametric interfaces to enable vaccine distribution scenarios to be analyzed in depth with Sandias Adaptive Recovery Model that will allow us evaluate the additional sub- populations and alternative distribution scenarios from a public health benefit and associated economic disruption Principal issues, challenges, and complexities that complicate COVID-19 vaccine delivery identified in our literature and subject matter expert investigation include these items: The United States has not mounted an urgent nationwide vaccination campaign in recent history. The existing global manufacturing and distribution infrastructure are not able to produce enough vaccine for the population immediately. Vaccines, once available will be scarce resources. Prioritization for vaccine allocation will be built on existing distribution networks. Vaccine distribution may not have a universal impact on disease transmission and morbidity because of scarcity, priority population demographics, and underlying disease transmission rates. Considerations for designing a vaccine distribution strategy are discussed. A baseline distribution strategy is designed and tested using the Adaptive Recovery Model, which couples a deterministic compartmental epidemiological model and a stochastic network model. We show the impact of this vaccine distribution strategy on hospitalizations, mortality, and contact tracing requirements. This model can be used to quantitatively evaluate alternative distribution scenarios, guiding policy decisions as vaccine candidates are narrowed down.

59 BASIC BIOLOGICAL SCIENCES↗

Woody Feedstocks 2020 State of Technology Report

The U.S. Department of Energy promotes production of advanced liquid transportation fuels from lignocellulosic biomass by funding fundamental and applied research that advances the state of technology (SOT). As part of its involvement with this overall mission, Idaho National Laboratory completes annual SOT reports for nth-plant biomass feedstock logistics. The purpose of the SOTs is to provide the status of feedstock supply system technology development for biomass to biofuels, based on actual data and experimental results relative to technical targets and cost goals from specific design cases. The 2020 Woody Feedstock SOT is separated into three separate pathways that utilize woody feedstocks: indirect liquefaction (IDL), catalytic fast pyrolysis (CFP), and algal-blend hydrothermal liquefaction (AHTL).

09 BIOMASS FUELS↗

Woody Feedstocks 2021 State of Technology Report

The U.S. Department of Energy promotes production of advanced liquid transportation fuels from lignocellulosic biomass by funding fundamental and applied research that advances the state of technology (SOT). As part of its involvement with this overall mission, Idaho National Laboratory completes annual SOT reports for n th -plant biomass feedstock logistics. The purpose of the SOTs is to provide the status of feedstock supply system technology development for biomass to biofuels, based on actual data and experimental results relative to technical targets and cost goals from specific design cases.

09 BIOMASS FUELS↗

Shuttle payload interface verification equipment study. Volume 2: Technical document, part 1

The technical analysis is reported that was performed during the shuttle payload interface verification equipment study. It describes: (1) the background and intent of the study; (2) study approach and philosophy covering all facets of shuttle payload/cargo integration; (3)shuttle payload integration requirements; (4) preliminary design of the horizontal IVE; (5) vertical IVE concept; and (6) IVE program development plans, schedule and cost. Also included is a payload integration analysis task to identify potential uses in addition to payload interface verification.

Source record↗

Magnetic Earth Ionosphere Resonant Frequencies

The Community College Division is pleased to report progress of NASA funded research at West Virginia State College. During this reporting period, the project research group has continued with activities to develop instrumentation capability designed to monitor resonant cavity frequencies in the atmospheric region between the Earth's surface and the ionosphere. In addition, the project's principal investigator, Dr. Craig Spaniol, and NASA technical officer, Dr. John Sutton, have written and published technical papers intended to expand the scientific and technical framework needed for project research. This research continues to provide an excellent example of government and education working together to provide significant research in the college environment. This cooperative effort has provided many students with technical project work which compliments their education.

Spaniol, Craig↗

Spacecraft Cabin Ventilation Fan Research at NASA

NASA has recently made the geometry and solid model for a spacecraft cabin ventilation fan prototype available to the public via electronic file downloads from the NASA Technical Reports Server. This fan can be used for research and development by many organizations. The NASA Quiet Space Fan is 8.89 cm (3.50 in) in diameter, 22.9 cm (9.00 in) long, and the metal fan weighs 1.63 kg (3.6 lbm). The fan was designed to generate a system total pressure rise of 906 Pa (3.64 inches of water) at 0.709 m3/s (150.3 cfm) of airflow at 12,000 rpm (at 21.1ºC (70ºF) and 14.7 psia). Performance measured using standardized techniques showed good agreement with design and predicted values. A low-noise blade-vane count was chosen to reduce tonal noise generated by rotor-stator interaction for the first three blade passing frequency harmonics. In-duct microphone array measurements indicated that the most evident tones occur at frequencies of 1,800 Hz (1 BPF) and 7,200 Hz (4 BPF). Using reverberant room standard testing methods, the A-weighted sound power level for the fan operating at design point conditions was measured to be 71 dBA. This report describes the current set of publicly available information for this fan. The fan was designed, optimized, and tested with tools and techniques that NASA has traditionally used for turbofan engine research. This demonstrates that technology developed for aerospace applications can be used more broadly, since quiet and efficient fans are needed for many ventilation systems in spacecraft, aircraft, watercraft, land vehicles, and buildings.

fan↗

Technical Support Document for Version 3.9.1 of the COMcheck Software

This technical support document (TSD) is designed to explain the technical basis for the COMcheck software as originally developed based on the ANSI/ASHRAE/IES Standard 90.1-1989 (Standard 90.1-1989). Documentation for other national model codes and standards and specific state energy codes supported in COMcheck has been added to this report as appendices. These appendices are intended to provide technical documentation for features specific to the supported codes and for any changes made for state-specific codes that differ from the standard features that support compliance with the national model codes and standards. Beginning with COMcheck version 3.8.0, support for 90.1-1989, 90.1-1999, and the 1998 IECC and version 3.9.0 support for 2000 and 2001 IECC are no longer included, but those sections remain in this document for reference purposes.

Commercial buildings, HVAC, lighting, building env↗

Development of the Technical Basis of a Unified Viscoplastic Model of 316H Stainless Steel for Incorporation into ASME Division 5

This report describes the development of a unified viscoplastic model describing the deformation of 316 stainless steel. The model was developed for incorporation into Section III, Division 5 of the ASME Boiler and Pressure Vessel Code covering the design and fabrication of Class A high temperature nuclear reactor components. The current version of the Code does not provide reference inelastic models, leaving the responsibility of defining an adequate model up to either the plant owner or designer. This approach represents a substantial barrier to using the ASME design by inelastic analysis methods. As historical practice demonstrates these methods produce much more efficient designs, compared to the design by elastic analysis methods, eliminating this barrier could result in safer, more effective, and more efficient structural designs thereby lowering the cost of future advanced reactors. This report summarizes the process of gathering experimental data, calibrating the candidate inelastic model against that data, and validating the model. The report also summarizes work on a new method of calculating the sensitivities of history dependent nonlinear constitutive models that was used to calibrate the 316H model using gradient-based optimization.

22 GENERAL STUDIES OF NUCLEAR REACTORS↗

Extend EnergyPlus to Support Evaluation, Design, and Operation of Low Energy Buildings

During FY10-11, Pacific Northwest National Laboratory in collaboration with the EnergyPlus development team implemented the following high priority enhancements to support the simulation of high performance buildings: (1) Improve Autosizing of Heating, Ventilation, and Air Conditioning (HVAC) Components; (2) Life-Cycle Costing to Evaluate Energy Efficiency Upgrades; (3) Develop New Model to Capture Transformer Losses; (4) Enhance the Model for Electric Battery Storage; and (5) Develop New Model for Chiller-Tower Optimization. This report summarizes the technical background, new feature development and implementation details, and testing and validation process for these enhancements. The autosizing, life-cycle costing and transformer model enhancements/developments were included in EnergyPlus release Version 6.0, and the electric battery model development will be included in Version 7.0. The model development of chiller-tower optimization will be included in a later version (after Version 7.0).

32 ENERGY CONSERVATION, CONSUMPTION, AND UTILIZATI↗

PNNL Measurement Results for the 2018 FlatTop Criticality Nuclear Accident Dosimetry Exercise at the Nevada National Security Site (IER-253)

The Pacific Northwest National Laboratory (PNNL) participated in the FlatTop exercise IER-253 at the National Nuclear Security Site (NNSS) during the week of May 21, 2018. This report summarizes the measurements of the personal nuclear accident dosimeters (PNAD). Additionally, portable survey instrument readings and measurements of the simulated biological samples are included. The FlatTop exercise (IER-253) tested only PNADs and did not include fixed nuclear accident dosimeters (FNAD). Previous PNAD results obtained in 2016 at the Godiva-IV exercise IER-148 were summarized in PNNL Measurement Results for the 2016 Criticality Accident Dosimetry Exercise at the Nevada National Security Site IER-148 (PNNL-26497). The results clearly indicated that the previous dose conversions were a historical legacy of the Hanford Site and corresponded closer to kerma dose (or first collision dose, and not to Hp(10) dose). The technical basis for PNAD dose was based on the Godiva-IV exercise and documented in A New Dose Calculation Methodology for New PNAD and FNAD Designs at PNNL (PNNL-27023). The configuration of the PNAD was described in these two documents. The FlatTop exercise was the first time PNNL tested this new dose calculation methodology. Results were generally favorable with some results conservatively over reported that fell above the performance criteria. The reported gamma dose results fell non-conservatively low because only the default parameters obtained from the Godiva-IV exercise were used, and because the OSL gamma dosimeter has an energy dependency. The results from the simulated biological samples were also favorable, and in several cases conservatively over reported.

61 RADIATION PROTECTION AND DOSIMETRY↗