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At least 145 records · Page 8

Transitioning to Intel-based Linux Servers in the Payload Operations Integration Center

The MSFC Payload Operations Integration Center (POIC) is the focal point for International Space Station (ISS) payload operations. The POIC contains the facilities, hardware, software and communication interface necessary to support payload operations. ISS ground system support for processing and display of real-time spacecraft and telemetry and command data has been operational for several years. The hardware components were reaching end of life and vendor costs were increasing while ISS budgets were becoming severely constrained. Therefore it has been necessary to migrate the Unix portions of our ground systems to commodity priced Intel-based Linux servers. hardware architecture including networks, data storage, and highly available resources. This paper will concentrate on the Linux migration implementation for the software portion of our ground system. The migration began with 3.5 million lines of code running on Unix platforms with separate servers for telemetry, command, Payload information management systems, web, system control, remote server interface and databases. The Intel-based system is scheduled to be available for initial operational use by August 2004 The overall migration to Intel-based Linux servers in the control center involves changes to the This paper will address the Linux migration study approach including the proof of concept, criticality of customer buy-in and importance of beginning with POSlX compliant code. It will focus on the development approach explaining the software lifecycle. Other aspects of development will be covered including phased implementation, interim milestones and metrics measurements and reporting mechanisms. This paper will also address the testing approach covering all levels of testing including development, development integration, IV&V, user beta testing and acceptance testing. Test results including performance numbers compared with Unix servers will be included. need for a smooth transition while maintaining real-time support. An important aspect of the paper will involve challenges and lessons learned. product compatibility, implications of phasing decisions and tracking of dependencies, particularly non- software dependencies. The paper will also discuss scheduling challenges providing real-time flight support during the migration and the requirement to incorporate in the migration changes being made simultaneously for flight support. This paper will also address the deployment approach including user involvement in testing and the , This includes COTS product compatibility, implications of phasing decisions and tracking of dependencies, particularly non- software dependencies. The paper will also discuss scheduling challenges providing real-time flight support during the migration and the requirement to incorporate in the migration changes being made simultaneously for flight support.

Guillebeau, P. L.↗

Vortex flap flight test operations, a safe approach

A flight test experiment was conducted at the Langley Research Center to evaluate a wing leading-edge vortex flap concept designed for use on an aircraft with highly swept wings. The flap concept was designed as a modification to the wing leading edge of an F-106B airplane. The flight testing required operations at conditions that would exceed the structural load envelope of the basic airplane in order to acquire desired research data for the modified configuration. Accordingly, the operational envelope of the modified aircraft was incrementally expanded and real-time monitoring of airframe strains at critical wing locations was mandated to insure safety of flight. The flight tests were conducted in two phases: Phase I to establish baseline data with the unmodified wing, and Phase II to determine the effects of the vortex flap on performance, handling qualities, and flow field characteristics. This paper focuses on a description of the approach and procedures used to provide the strain-gage monitoring to insure structural integrity. Highlights of the wing modification and the overall operation are also included. Within a -year period, 110 research flights were successfully completed, providing researchers with sufficient data to assess the potential benefits ascribed to the vortex flap concept without encountering severe structural problems or mishaps.

Dicarlo, Daniel J.↗

Guidelines for testing and release procedures

Guidelines and procedures are recommended for the testing and release of the types of computer software efforts commonly performed at NASA/Ames Research Center. All recommendations are based on the premise that testing and release activities must be specifically selected for the environment, size, and purpose of each individual software project. Guidelines are presented for building a Test Plan and using formal Test Plan and Test Care Inspections on it. Frequent references are made to NASA/Ames Guidelines for Software Inspections. Guidelines are presented for selecting an Overall Test Approach and for each of the four main phases of testing: (1) Unit Testing of Components, (2) Integration Testing of Components, (3) System Integration Testing, and (4) Acceptance Testing. Tools used for testing are listed, including those available from operating systems used at Ames, specialized tools which can be developed, unit test drivers, stub module generators, and the use of format test reporting schemes.

Molari, R.↗

V and V of ISHM Software for Space Exploration

NASA has established a far-reaching and long-term program for robotic and manned exploration of the solar system, beginning with missions to the moon and Mars. The Crew Transportation System (CTS), a key system for space exploration, imposes four requirements' that ISHM addresses. These requirements have a wide range of implications for V&V and certification of ISHM. There is a range of time-criticality for ISHM actions, from prognostication, which is often (but not always) non-time-critical, to time-critical state estimation and system management under off-nominal emergency conditions. These are externally imposed requirements on ISHM that are subject to V&V. - In addition, a range of techniques are needed to implement an ISHM. The approaches to ISHM are described elsewhere. These approaches range from well-understood algorithms for low-level data analysis, validation and reporting, to AI techniques for state estimation and planning. The range of techniques, and specifically the use of AI techniques such as reasoning under uncertainty and mission planning (and re-planning), implies that several V&V approaches may be required. Depending on the ISHM architecture, traditional testing approaches may be adequate for some ISHM functionality. The AI-based approaches to reasoning under uncertainty, model-based reasoning, and planning share characteristics typical of other complex software systems, but they also have characteristics that set them apart and challenge standard V&V techniques. The range of possible solutions to the overall ISHM problem impose internal challenges to V&V. The V&V challenges increase when hard real-time constraints are imposed for time-critical functionality. For example, there is an external requirement that impending catastrophic failure of the Launch Vehicle (LV) at launch time be detected and life-saving action be taken within two seconds. In this paper we outline the challenges for ISHM V&V, existing approaches and analogs in other software application areas, and possible new approaches to the V&V challenges for space exploration ISHM.

Markosian, Lawrence↗

Development of Passive Fuel Cell Thermal Management Heat Exchanger

The NASA Glenn Research Center is developing advanced passive thermal management technology to reduce the mass and improve the reliability of space fuel cell systems for the NASA Exploration program. The passive thermal management system relies on heat conduction within highly thermally conductive cooling plates to move the heat from the central portion of the cell stack out to the edges of the fuel cell stack. Using the passive approach eliminates the need for a coolant pump and other cooling loop components within the fuel cell system which reduces mass and improves overall system reliability. Previous development demonstrated the performance of suitable highly thermally conductive cooling plates that could conduct the heat, provide a sufficiently uniform temperature heat sink for each cell of the fuel cell stack, and be substantially lighter than the conventional thermal management approach. Tests were run with different materials to evaluate the design approach to a heat exchanger that could interface with the edges of the passive cooling plates. Measurements were made during fuel cell operation to determine the temperature of individual cooling plates and also to determine the temperature uniformity from one cooling plate to another.

Burke, Kenneth A.↗

The Space Shuttle Orbiter approach and landing tests - A correlation of flight and predicted performance data

This paper represents the results of a program in which a flight test vehicle was flown for a limited number of flights. The vehicle was the Space Shuttle Orbiter. The total free flight time for the entire flight test program was less than half an hour. The flight regime tested represented only the approach and landing phase of the vehicle's planned flight capability. The program relied heavily on an extensive wind tunnel test program to predict the aerodynamic performance data over the complete flight range, as well as to predict data tolerances. During the flight test program, short maneuvers performed were to provide flight motion data. A data extraction program was developed to produce flight derived aerodynamic performance data in coefficient form from the motion data. The resultant flight test data was correlated with the predicted data and fell within the predicted data tolerances for all phases of the subsonic flight test regime, including ground effects.

Romere, P. O.↗

Validation of large space structures by ground tests

The paper presents concepts designed to validate, through the use of ground tests, mathematical models of continuous type structures and structures comprised of interconnecting subsystems. For continuous-type structures, a multiple boundary condition test approach is considered in which the basic idea is to perform a large number of tests using artificial boundary conditions from which good ground test data can be obtained. The test ensures an arbitrarily large number of test data for use in the validation and updating of the mathematical model. Another approach, applicable to structures comprised of subsystems, involves the identification of significant structural elements for the system dynamic model which are not validated by standard modal tests of the subsystems.

Wada, B. K.↗

Activation of the Navy's indirect effects lightning simulation laboratory

The Naval Air Test Center is currently the Navy's lead lab for electromagnetic effects testing. As part of this charter, it has been performing lightning effects testing on Navy aircraft in support of specification compliance since 1973. An overview is presented of lightning test and evaluation efforts at NATC, both past and present, as well as its plans for the future. The array of simulation capabilities presently operational are described, and a high level look is given to the test methodology now being used. The principal discussion centers on the results from the recent air launched ordnance test and testing of the Navy's A-6E all weather attack aircraft. Particular attention is paid to the NATC's test approach, including details about coaxial return construction, aircraft preparation, and the test waveforms and data acquisition systems that were used.

Whitaker, Mike↗

Assessment of the State-of-the-Art in the Design and Manufacturing of Large Composite Structure

This viewgraph presentation gives an assessment of the state-of-the-art in the design and manufacturing of large component structures, including details on the use of continuous fiber reinforced polymer matrix composites (CFRP) in commercial and military aircraft and in space launch vehicles. Project risk mitigation plans must include a building-block test approach to structural design development, manufacturing process scale-up development tests, and pre-flight ground tests to verify structural integrity. The potential benefits of composite structures justifies NASA's investment in developing the technology. Advanced composite structures technology is enabling to virtually every Aero-Space Technology Enterprise Goal.

Harris, C. E.↗

An Approach to Reliability Testing of Microcircuits at Cryogenic Conditions

This viewgraph presentation reviews an approach to testing microcircuits at cryogenic temperatures. Standard testing procedures are not adequate to test microcircuits that are to operate at cryogenic temperatures. It is therefore necessary to perform analysis of operation conditions and reliability conditions for planning qualification testing of microcircuits at cryogenic temperatures. The major degradations for microcircuits operating at low temperatures depend on the number of switching cycles rather than on the duration of part operation. Therefore instead of accelerating degradation of the parts by increasing the level of stress, the possibility of which is very limited at cryogenic temperatures, the reliability testing can be based on the number of switching cycles.

Teverovsky, Alexander↗

Flight Approach to Adaptive Control Research

The National Aeronautics and Space Administration's Dryden Flight Research Center completed flight testing of adaptive controls research on a full-scale F-18 testbed. The testbed served as a full-scale vehicle to test and validate adaptive flight control research addressing technical challenges involved with reducing risk to enable safe flight in the presence of adverse conditions such as structural damage or control surface failures. This paper describes the research interface architecture, risk mitigations, flight test approach and lessons learned of adaptive controls research.

Pavlock, Kate Maureen↗

In-flight load testing of advanced shuttle thermal protection systems

NASA Ames Research Center has conducted in-flight airload testing of some advanced thermal protection systems (TPS) at the Dryden Flight Research Center. The two flexible TPS materials tested, felt reusable surface insulation (FRSI) and advanced flexible reusable surface insulation (AFRSI), are currently certified for use on the Shuttle orbiter. The objectives of the flight tests were to evaluate the performance of FRSI and AFRSI at simulated launch airloads and to provide a data base for future advanced TPS flight tests. Five TPS configurations were evaluated in a flow field which was representative of relatively flat areas without secondary flows. The TPS materials were placed on a fin, the Flight Test fixture (FTF), that is attached to the underside of the fuselage of an F-104 aircraft. This paper describes the test approach and techniques used and presents the results of the advanced TPS flight test. There were no failures noted during post-flight inspections of the TPS materials which were exposed to airloads 40 percent higher than the design launch airloads.

Trujillo, B. M.↗

In-flight load testing of advanced thermal protection systems

NASA Ames Research Center has conducted in-flight airload testing of some advanced thermal protection systems (TPS) at the Dryden Flight Research Center. The two flexible TPS materials tested, felt reusable surface insulation (FRSI) and advanced flexible reusable surface insulation (AFRSI), are currently certified for use on the Shuttle orbiter. The objectives of the flight tests were to evaluate the performance of FRSI and AFRSI at simulated launch airloads and to provide a data base for future advanced TPS flight tests. Five TPS configurations were evaluated in a flow field which was representative of relatively flat areas without secondary flows. The TPS materials were placed on a fin, the Flight Test Fixture (FTF), that is attached to the underside of the fuselage of an F-104 aircraft. This paper describes the test approach and techniques used and presents the results of the advanced TPS flight test. There were no failures noted during post-flight inspections of the TPS materials which were exposed to airloads 40 percent higher than the design launch airloads.

Trujillo, B. M.↗

The Approach and Landing Test program of the Space Shuttle Orbiter 101

The Approach and Landing Test (ALT) program was conducted in late 1976 through November 1977 to investigate the low speed characteristics of the Orbiter alone. The innovative aspects of the Orbiter are discussed along with the ALT program and the testing methodology used. The Shuttle Transportation System concept is briefly reviewed. The ALT was a first step towards operational missions for the Shuttle. The prime objective of the ALT was to verify the systems design and integrated operation of the Orbiter, and to demonstrate the capability of the Orbiter to safely land at a designated runway. The first free flight of the Orbiter occurred on August 12, 1977. Attention is also given to the results obtained in free-flight two, three, four, and five. Free-flight five was specifically planned to demonstrate a runway landing.

Brice, T. R.↗

Characteristics of Pressure Sensitive Paint Intrusiveness Effects on Aerodynamic Data

One effect of using pressure sensitive paint (PSP) is the potential intrusiveness to the aerodynamic characteristics of the model. The paint thickness and roughness may affect the pressure distribution, and therefore, the forces and moments on the wind tunnel model. A study of these potential intrusive effects was carried out at NASA Langley Research Center where a series of wind tunnel tests were conducted using the Modem Design of Experiments (MDOE) test approach. The PSP effects on the integrated forces were measured on two different models at different test conditions in both the Low Turbulence Pressure Tunnel (LTPT) and the Unitary Plan Wind Tunnel (UPWT) at Langley. The paint effect was found to be very small over a range of Reynolds numbers, Mach numbers and angles of attack. This is due to the very low surface roughness of the painted surface. The surface roughness, after applying the NASA Langley developed PSP, was lower than that of the clean wing. However, the PSP coating had a localized effects on the pressure taps, which leads to an appreciable decrease in the pressure tap reading.

Amer, Tahani R.↗

Characterization of Pressure Sensitive Paint Intrusiveness Effects on Aerodynamic Data

One effect of using pressure sensitive paint (PSP) is the potential intrusiveness to the aerodynamic characteristics of the model. The paint thickness and roughness may affect the pressure distribution. and therefore, the forces and moments on the wind tunnel model. A study of these potential intrusive effects was carried out at NASA Langley Research Center where a series of wind tunnel tests were conducted using the Modem Design of Experiments (MDOE) test approach. The PSP effects on the integrated forces were measured on two different models at different test conditions in both the Low Turbulence Pressure Tunnel (LTPT) and the Unitary Plan Wind Tunnel (UPWT) at Langley. The paint effect was found to be very small over a range of Reynolds numbers, Mach numbers and angles of attack. This is due to the very low surface roughness of the painted surface. The surface roughness, after applying the NASA Langley developed PSP, was lower than that of the clean wing. However, the PSP coating had a localized effects on the pressure taps, which leads to an appreciable decrease in the pressure tap reading.

Amer, Tahani R.↗

Results of the NASP Ames Integrated Mixing Hypersonic Engine (AIMHYE) Scramjet Test Program

This paper describes the test techniques and results from the National Aerospace Plane Government Work Package 53, the Ames Integrated Mixing Hypersonic Engine (AIMHYE) Scramjet Test program conducted in the NASA Ames 16-Inch Combustion Driven Shock Tunnel. This was a series of near full-scale scramjet combustor tests with the objective to obtain high speed combustor and nozzle data from an engine with injector configurations similar to the NASP E21 and E22a designs. The experimental test approach was to use a large combustor model (80-100% throat height) designed and fabricated for testing in the semi-free jet mode. The conditions tested were similar to the "blue book" conditions at Mach 12, 14, and 16. GWP 53 validated use of large, long test time impulse facilities, specifically the Ames 16-Inch Shock Tunnel, for high Mach number scramjet propulsion testing an integrated test rig (inlet, combustor, and nozzle). Discussion of key features of the test program will include: effects of the 2-D combustor inlet pressure profile; performance of large injectors' fueling system that included nozzlettes, base injection, and film cooling; and heat transfer measurements to the combustor. Significant instrumentation development and application efforts include the following: combustor force balance application for measurement of combustor drag for comparison with integrated point measurements of skin friction; nozzle metric strip for measuring thrust with comparison to integrated pressure measurements; and nonintrusive optical fiber-based diode laser absorption measurements of combustion products for determination of combustor performance. Direct measurements will be reported for specific test article configurations and compared with CFD solutions.

Cavolowsky, John A.↗