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At least 145 records · Page 8

Evaluating route to impact convergence of the harmonic balance method for piecewise-smooth systems

Here in this work, we investigate the applicability of the harmonic balance method (HBM) to predict periodic solutions of a single degree-of-freedom forced Duffing oscillator with freeplay nonlinearity. By studying the route to impact, which refers to a parametric study as the contact stiffness increases from soft to hard, the convergence behavior of the HBM can be understood in terms of the strength of the non-smooth forcing term. HBM results are compared to time-integration results to facilitate an evaluation of the accuracy of nonlinear periodic responses. An additional contribution of this study is to perform convergence and stability analysis specifically for isolas generated by the non-smooth nonlinearity. Residual error analysis is used to determine the approximate number of harmonics required to get results accurate to a given error tolerance. Hill’s method and Floquet theory are employed to compute the stability of periodic solutions and identify the types of bifurcations in the system.

42 ENGINEERING↗

Design properties of randomly reinforced fiber composites

The pseudoisotropic-laminate analogy is used in conjunction with fiber composite micro- and macromechanics to predict the thermal and mechanical properties of planar randomly reinforced fiber composites (PRRFC). Theoretical results are presented for boron/aluminum, boron/epoxy, Thornel-50/epoxy, and S-glass/epoxy PRRFC. The results show that the thermal and elastic properties depend on both constituent materials and the fiber volume ratio. The strength depends also on the type of applied stress. In general, no simple ratio exists between the properties of unidirectional fiber composites and those of PRRFC. The data are presented in convenient graphical form to serve as an aid for design and/or analysis and also for further research in PRRFC. The residual stresses and the impact resistance are also theoretically examined.

Chamis, C. C.↗

The breaking load method - Results and statistical modification from the ASTM interlaboratory test program

The breaking load test provides quantitative stress corrosion cracking data by determining the residual strength of tension specimens that have been exposed to corrosive environments. Eight laboratories have participated in a cooperative test program under the auspices of ASTM Committee G-1 to evaluate the new test method. All eight laboratories were able to distinguish between three tempers of aluminum alloy 7075. The statistical analysis procedures that were used in the test program do not work well in all situations. An alternative procedure using Box-Cox transformations shows a great deal of promise. An ASTM standard method has been drafted which incorporates the Box-Cox procedure.

Colvin, E. L.↗

LAD-C: A large area debris collector on the ISS

The Large Area Debris Collector (LAD-C) is a 10 sq m aerogel and acoustic sensor system under development by the U.S. Naval Research Laboratory (NRL) with main collaboration from the NASA Orbital Debris Program Office at Johnson Space Center, JAXA Institute of Space and Astronautical Science (ISAS), Chiba University (Japan), ESA Space Debris Office, University of California at Berkeley, and University of Kent at Canterbury (UK). The U.S. Department of Defense (DoD) Space Test Program (STP) has assumed the responsibility for having the system manifested and deployed on the International Space Station (ISS), and then having it retrieved and returned to Earth after one to two years. LAD-C will attempt to utilize the ISS as a scientific platform to characterize the near-Earth meteoroid and orbital debris environment in the size regime where little data exist. In addition to meteoroid and orbital debris sample return, the acoustic sensors will record impact time, location, signal strength, and acoustic waveform data of the largest collected samples. A good time-dependent meteoroid and orbital debris flux estimate can be derived. Analysis of the data will also enable potential source identification of some of the collected samples. This dynamical link can be combined with laboratory composition analysis of impact residuals extracted from aerogel to further our understanding of orbital debris population, and the sources of meteoroids, asteroids and comets.

Liou, J.-C.↗

Disruption of the 2022-2023 stratospheric circulation by the Hunga Tonga-Hunga Ha'apai volcano

In January 2022 the Hunga Tonga-Hunga Ha'apai (HTHH) volcano erupted, injecting an unprecedented amount of water vapor into the stratosphere that increased the total stratospheric water burden by ~10%. As the initial plume of water vapor spread throughout the stratosphere, radiative heating and cooling anomalies affected the stratospheric circulation altering the climatological mean residual circulation. Here we compare the 1980-2021 MERRA-2 (Modern Era Reanalysis for Research and Applications, Version 2) mean residual circulation climatology to the years 2022-2023 to identify stratospheric circulation changes associated with the anomalous water vapor. The HTHH water vapor is explicitly tracked using the M2-SCREAM (MERRA-2 Stratospheric Composition Reanalysis of Aura Microwave Limb Sounder) water vapor analysis. Anomalies in temperature, jet location, polar vortex strength and ozone advection in response to the HTHH water vapor anomaly are also documented. These results reveal details of the evolution of the HTHH induced stratospheric circulation anomalies with special emphasis on how these circulation anomalies affected the 2023 ozone hole.

Lawrence Coy↗

Disruption of the 2022-2023 Stratospheric Circulation By the Hunga Tonga-Hunga Ha'apai Volcano

In January 2022 the Hunga Tonga-Hunga Ha'apai (HTHH) volcano erupted, injecting an unprecedented amount of water vapor into the stratosphere that increased the total stratospheric water burden by ~10%. As the initial plume of water vapor spread throughout the stratosphere, radiative heating and cooling anomalies affected the stratospheric circulation altering the climatological mean residual circulation. Here we compare the 1980-2021 MERRA-2 (Modern Era Reanalysis for Research and Applications, Version 2) mean residual circulation climatology to the years 2022-2023 to identify stratospheric circulation changes associated with the anomalous water vapor. The HTHH water vapor is explicitly tracked using the M2-SCREAM (MERRA-2 Stratospheric Composition Reanalysis of Aura Microwave Limb Sounder) water vapor analysis. Anomalies in temperature, jet location, polar vortex strength and ozone advection in response to the HTHH water vapor anomaly are also documented. These results reveal details of the evolution of the HTHH induced stratospheric circulation anomalies with special emphasis on how these circulation anomalies affected the 2023 ozone hole.

Lawrence Coy↗

The effects of shot-peening residual stresses on the fracture and crack growth properties of D6AC steel

The fracture strength and cyclic crack-growth properties of surface-flawed, shot-peened D6AC steel plate were investigated. For short crack lengths (up to 1.5mm) simple linear elastic fracture mechanics - based only on applied loading - did not predict the fracture strengths. Also, Paris' Law for cyclic crack growth did not correlate the crack-growth behavior. To investigate the effect of shot-peening, additional fracture and crack-growth tests were performed on material which was precompressed to remove the residual stresses left by the shot-peening. Both tests and analysis show that the shot-peening residual stresses influence the fracture and crack-growth properties of the material. The analytical method of compensating for residual stresses and the fracture and cyclic crack-growth test results and predictions are presented.

Elber, W.↗

Effects of shot-peening residual stresses on the fracture and crack-growth properties of D6AC steel

The fracture strength and cyclic crack-growth properties of surface-flawed, shot-peened D6AC steel plate were investigated. For short crack lengths (up to 1.5 mm) simple linear elastic fracture mechanics - based only on applied loading - did not predict the fracture strengths. Also, Paris' Law for cyclic crack growth did not correlate the crack-growth behavior. To investigate the effect of shot-peening, additional fracture and crack-growth tests were performed on material which was precompressed to remove the residual stresses left by the shot-peening. Both tests and analysis show that shot-peening residual stresses influence the fracture and crack-growth properties of the material. This report presents the analytical method of compensating for residual stresses and the fracture and cyclic crack-growth test results and predictions.

Elber, W.↗

Icing Formation Strains on Airfoil Skin

Aircraft icing has long presented a safety hazard to the aerospace industry. One problem inherent to aircraft icing is predicting the adhesive properties of the ice-aircraft interface; values commonly reported span multiple orders of magnitude, making shedding prediction and surface evaluation difficult. An effort has been undertaken at the NASA Glenn Research Center to understand the cause of the scatter in the data. Geometry dependencies, variation in testing procedures, and residual stresses in ice samples have previously been identified as significant contributors to the problem. Residual stresses were singled out for this study, which investigated the strains at the leading edge of a Common Research Model (CRM) wind tunnel model in the NASA Glenn Icing Research Tunnel. Sprays were conducted at a particle size median volumetric diameter (MVD) of 20 µm, with liquid water contents (LWC) spanning from 0.4 to 3.0 g/m3. Total temperatures were varied between 0 and -25 °C, and test section velocity between 51 and 118 m/s. The leading edge was instrumented with custom strain gages, resistance temperature detectors (RTDs), optical fibers, and a pressure mat. Results indicate Δ strains, which were the difference between recorded strains and those predicted from isotropic thermal expansion of aluminum, below -400 µε with consistent patterns of strain across a wide variety of tunnel conditions. Isotropic, linear elastic finite element analysis (FEA) was conducted by varying the temperature of simplified airfoil and ice geometries, producing similar strains to those observed in testing. This allowed induced stresses to be predicted. Predicted stresses were above the expected tensile strength for ice, and suggest a source for previously observed cracking in tunnel ice.

Ice Adhesion↗

Analytical simulation of weld effects in creep range

The inelastic analysis procedure used to investigate the effect of welding on the creep rupture strength of a typical Liquid Metal Fast Breeder Reactor (LMFBR) nozzle is discussed. The current study is part of an overall experimental and analytical investigation to verify the inelastic analysis procedure now being used to design LMFBR structural components operating at elevated temperatures. Two important weld effects included in the numerical analysis are: (1) the residual stress introduced in the fabrication process; and (2) the time-independent and the time-dependent material property variations. Finite element inelastic analysis was performed on a CRAY-1S computer using the ABAQUS program with the constitutive equations developed for the design of LMFBR structural components. The predicted peak weld residual stresses relax by as much as 40% during elevated temperature operation, and their effect on creep-rupture cracking of the nozzle is considered of secondary importance.

Dhalla, A. K.↗

Analysis of the Effects of Residual Strains and Defects on Skin/Stiffener Debonding using Decohesion Elements

Delamination is one of the predominant forms of failure in laminated composites especially when there is no reinforcement in the thickness direction. To develop composite structures that are more damage tolerant, it is necessary to understand how delamination develops and how it can affect the residual performance. A number of factors such as residual thermal strains, matrix curing shrinkage, and manufacturing defects affect how damage will grow in a composite structure. It is important to develop analysis methods that are computationally efficient that can account for all such factors. The objective of the current work is to apply a newly developed decohesion element to investigate the debond strength of skin/stiffener composite specimens. The process of initiation of delaminations and the propagation of delamination fronts is investigated. The numerical predictions are compared with published experimental results.

Davila, Carlos G.↗

Methodology for Predicting the Onset of Widespread Fatigue Damage in Lap-Splice Joints

NASA has conducted an Airframe Structural Integrity Program to develop the methodology to predict the onset of widespread fatigue damage to lap-splice joints of fuselage structures. Several stress analysis codes have been developed or enhanced to analyze the lap-splice-joint configuration. Fatigue lives in lap-splice-joint specimens and fatigue-crack growth in a structural fatigue test article agreed well with calculations from small-crack theory and fatigue-crack growth analyses with the FASTRAN code. Residual-strength analyses of laboratory specimens and wide stiffened panels were predicted quite well from the critical crack-tip-opening angle (CTOA) fracture criterion and elastic-plastic finite-element analyses (two- or three-dimensional codes and the STAGS shell code).

Newman, J. C., Jr.↗

Dissecting neurofilament tail sequence-phosphorylation-structure relationships with multicomponent reconstituted protein brushes

Neurofilaments (NFs) are multisubunit, bottlebrush-shaped intermediate filaments abundant in the axonal cytoskeleton. Each NF subunit contains a long intrinsically disordered tail domain, which protrudes from the NF core to form a “brush” surrounding each NF. Precisely how the tails’ variable charge patterns and repetitive phosphorylation sites mediate their conformation within the brush remains an open question in axonal biology. We address this problem by grafting recombinant NF tail protein constructs NF-Light, -Medium, and -Heavy (NFL, NFM, and NFH) to surfaces, yielding protein brushes of defined stoichiometry that can be phosphorylated in vitro. Atomic force microscopy measurements reveal that brush height depends on composition monotonically but not always linearly for binary NFL:NFM or NFL:NFH systems, and that NFM-based brushes are highly extended, while brushes incorporating the much larger NFH are surprisingly compact even after multisite phosphorylation. Complementary self-consistent field theory (SCFT) predicts multilayer brush morphologies for NFM and phosphorylated NFH brushes. Further experiments and SCFT analysis with designed mutants reveal that N-terminal negative charges in the NFH tail repel phosphorylated residues to generate the multilayer morphology, while the C-terminal charge-neutral region contributes to multilayer brush morphology but not total brush height. Charge-shuffled NFM variants show that charge segregation promotes brush collapse near physiological ionic strengths. Collectively, this study supports a role for NFM in establishing a dynamic range for NF brush conformation, lending insight into previous in vitro and in vivo findings. More broadly, this work establishes a platform for dissecting contributions of disordered protein sequence to conformation at interfaces.

Science & Technology - Other Topics↗

Residual stress accumulation in large-scale Ti-6Al-4V wire-arc additive manufacturing

Large-scale additive manufacturing (AM) is of interest in the manufacturing industry to produce components of dimensions on the order of hundreds of millimeters to meters in scale. Wire-arc AM (WAAM) of Ti-6Al-4V (Ti64) is an attractive technique for large-scale AM in the aerospace industry, give the high strength-to-weight ratio of the material and high deposition rate of the process. However, due to the large scale, significant distortion and residual stresses are developed in the material during deposition and cooling, potentially leading to part failure. WAAM of a prototypical large-scale Ti64 machine tool component is studied in this work via finite element analysis (FEA). Element activation/deactivation technique is employed to simulate deposition and the resulting distortion and residual stress (RS) predictions are analyzed to evaluate the possibility of crack formation. Significant distortion (∼10 mm) and RS (>1300 MPa) is predicted, suggesting the formation of cracks and possible crack propagation into the build region. Incorporation of fillets significantly reduces RS concentration regions, thus reducing the possibility of part failure. Material deposition sequence also affects the RS pattern in the build.

Mathews, Ritin↗

Analytical Methodology for Predicting the Onset of Widespread Fatigue Damage in Fuselage Structure

NASA has developed a comprehensive analytical methodology for predicting the onset of widespread fatigue damage in fuselage structure. The determination of the number of flights and operational hours of aircraft service life that are related to the onset of widespread fatigue damage includes analyses for crack initiation, fatigue crack growth, and residual strength. Therefore, the computational capability required to predict analytically the onset of widespread fatigue damage must be able to represent a wide range of crack sizes from the material (microscale) level to the global structural-scale level. NASA studies indicate that the fatigue crack behavior in aircraft structure can be represented conveniently by the following three analysis scales: small three-dimensional cracks at the microscale level, through-the-thickness two-dimensional cracks at the local structural level, and long cracks at the global structural level. The computational requirements for each of these three analysis scales are described in this paper.

Harris, Charles E.↗

Computational Micromechanics Model for the Analysis of Fiber Kinking in Unidirectional FRP

A computational micromechanics (CMM) model is developed to analyze fiber kinking, which is a failure mechanism that takes place in fiber-reinforced composites when they are loaded under longitudinal compression. The CMM model consists of a single AS4 carbon fiber with an initial misalignment embedded in an 8552 polymer matrix. The deformation of the model is governed by periodic boundary conditions (PBC). The relatively simple CMM model enables the evaluation of the role played by initial misalignment of the fiber, shear yielding of the matrix and fiber-matrix debonding. A novel microscale experimental technique devoted to the characterization of the longitudinal compressive strength of the fibers, X(sup f)(sub c) , was developed. By exercising the model and comparing it with several existing models in the literature, the nonlinear shear response of the composite lamina was shown to play a fundamental role not only in the prediction of the compressive strength X(sub c), but also during the post-peak regime in terms of residual stress σ(sub r) and fiber rotation φ. Finally, the influence of the fiber-matrix interface damage (not considered in most other fiber kinking models) on the fiber kinking phenomenon was assessed through a parametric study.

Polymer-matrix composites (PMC)↗

Damaged stiffened shell research at NASA. Langley Research Center

The structural behavior of stiffened fuselage shells with local cracks is influenced by the local deformations and stress gradients near the cracks, and this behavior must be understood to predict fuselage structural integrity and residual strength. As a crack grows, the stiffness and internal load distributions in a stiffened shell change, affecting the local deformations and stress gradients near the crack. Transport fuselage shells are designed to support internal pressure and mechanical loads which cause a geometrically nonlinear response. Research is being conducted at NASA LaRC to develop and demonstrate a verified nonlinear stiffened shell analysis methodology for accurately predicting the global and local behavior of nonlinear stiffened fuselage shells with local cracks and with combined internal pressure and mechanical loads. The nonlinear structural analysis methodology being developed and planned at NASA LaRC for damaged stiffened fuselage shells and the experiments being planned to verify this analysis methodology are summarized in the present paper.

Aging Aircraft↗