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At least 145 records · Page 8
All sourcesNASA NTRSDOE OSTI
DOE OSTI2025

Laser Powder Directed Energy Deposition of Steels for Nuclear Applications

This comprehensive investigation examines the structure–property relationships in two nuclear alloy systems—Alloy 709 (A709) austenitic stainless steel and Grade 92 (G-92) ferritic/martensitic (F/M) steel—manufactured via directed energy deposition (DED) for sodium-cooled fast reactor applications. This study establishes the fundamental mechanisms for controlling microstructures for optimizing the mechanical performance of additively manufactured nuclear materials through systematic heat treatment optimization and multiscale characterization. As-deposited A709 steel develops a complex multiscale strengthening architecture consisting of a fine cellular solidification structure with diameter of 2-3 µm within10–50 µm grains, elevated dislocation densities from rapid thermal cycling, and grain boundary precipitates that activate concurrent Hall–Petch, dislocation, and precipitation hardening mechanisms to achieve exceptional properties [yield strength (YS): 603 MPa, ultimate tensile strength (UTS): 844 MPa, Vickers hardness: 220 HV] that achieve a 44% superior strength compared to that of the wrought material. Heat treatments produce different results. Solution annealing (SA) dissolves the cellular structure and reduces the hardness to 190 HV. Precipitation treatment (PT) keeps the cellular structure but adds carbides, allowing the hardness to reach 205 HV. The best approach combines both treatments (SA+PT) and creates uniform precipitate distributions with M 23 C 6 carbides at the grain boundaries and MX carbonitrides in the matrix, achieving a hardness of 195 HV. However, directional differences persist, with a 12%–15% strength variation between orientations due to the inherited layered microstructural architecture that survives aggressive heat treatment. While tensile testing at 550°C demonstrates 40%–50% thermal softening with dynamic strain aging, DED A709 steel still maintains a 71% higher YS than that of the wrought material. Ion irradiation studies (100–400 dpa) of DED A709 steel reveal progressive radiation damage with increasing void density and radiation-induced segregation causing nickel enrichment and chromium depletion, which will ultimately compromise mechanical properties. As-deposited G-92 exhibits exceptional strength (UTS: 1650–1700 MPa, 430 HV) through a complex microstructure containing both ferrite and martensite phases, a high geometrically necessary dislocation (GND) density (17.04×10 14 /m 2 ), and fine carbides. Heat treatments create distinct changes. Normalizing produces fresh martensite with the highest hardness (460 HV) and an increased GND density (20.23×10 14 /m 2 ). Tempering develops dual precipitation systems and reduces the hardness to 290 HV. The optimal approach uses sequential normalizing plus tempering, achieving balanced properties with the lowest hardness (250 HV) and a reduced GND density (11.01×10 14 /m 2 ). A processing-dependent anisotropy is observed: horizontal specimens achieve superior ductile behavior, while vertical specimens exhibit brittle failure. A tempering heat treatment successfully mitigates this anisotropic behavior by transforming the hard martensitic as-deposited structure into tempered martensite enabling both horizontal and vertical specimens to exhibit similar stress–strain characteristics with visible necking behavior. Remarkably, testing at 550°C reveals a reversal in the anisotropy, where as-deposited specimens achieve near isotropy with superior thermal stability (a 15%–20% strength reduction), while tempered specimens develop an orientation dependence with a 25%–30% strength reduction. Both alloy systems demonstrate that DED processing creates specimens with a superior strength through refined microstructural features, though with distinct strengthening mechanisms—austenitic through cellular structures and precipitates versus F/M through phase transformations and precipitates. Heat treatment optimization requires alloy-specific approaches, with A709 benefiting from controlled precipitation while G-92 requires careful phase transformation control. The results show that DED manufacturing can produce nuclear materials with exceptional performance, but directional effects and temperature-dependent behavior must be carefully considered for reactor component design and qualification.

22 GENERAL STUDIES OF NUCLEAR REACTORS↗
DOE OSTI2026

Higher Efficiency, Demand Flexible Refrigerator with On-Demand Micro-Vibrational De-icing Technology

Refrigerator technology has advanced significantly over the last couple of decades. Today’s refrigerators use only about 25% of the energy that was required to power models built in 1975. Even as they continually improve efficiency to meet standards, refrigerators have increased in size by almost 20%, added energy-consuming features such as through-the-door ice, and provide more benefits than ever before. However, a few challenges and technology gaps are preventing further improvement of the demand responsiveness and efficiency of the refrigerators. One of the major technology gaps in existing refrigerators is their outdated de-icing process. When the evaporator generates frost, an old-fashioned resistive heating element melts the ice. Most refrigerators have a timed defrost cycle, rather than an active system that could monitor the state of the frost. In these systems, not only is the precious electricity used at its least efficient form of conversion (direct conversion of electricity to heat), but also all the latent heat associated with the ice is wasted during the melting process. On top of that, the refrigerator needs to work harder to pull the temperature down after defrosting, and, last but not least, the food quality is severely impacted by the temperature swings during the defrost cycle. According to a study, the EU alone wastes 89 million tons of food in the supply chain every year. Any temperature swing during defrosting (about 6F according to Emerson for low-temperature cases) can negatively impact the shelf life of meat and other products for multiple days. All these issues can happen during the peak demand time of the electric grid. Unlike the conventional systems, the proposed novel advanced micro-vibrational deicing process uses no heat for defrosting. Instead, it uses the micro vibrations generated by a piezoelectric or vibration-generating module to mechanically break ice from the heat exchanger almost instantaneously. The project titled “Higher Efficiency, Demand Flexible Refrigerator with On-Demand Micro-Vibrational De-icing Technology, performed by Ultrasonic Technology Solutions, LLC (UTS) of Knoxville, TN, in collaboration with Emerson (now Copeland), represents the final phase of a multi-year effort funded under the U.S. Department of Energy’s Building Technologies Office (BTO) BENEFIT FOA 2020. Initiated on October 1, 2021, and completed after a nine-month no-cost extension ending September 30, 2025, this project aimed to develop and validate a novel micro-vibrational mechanical defrosting system, achieving more than 25% improvement in defrosting energy efficiency over conventional baseline defrosting technologies. Over sixteen quarters, the project advanced from fundamental ice-mechanical characterization and prototype development to full-scale system integration and validation. Initial efforts established project management infrastructure and characterized ice adhesion properties, followed by the design and fabrication of early aluminum-based prototypes for resonance frequency testing. Subsequent quarters saw rapid technical progression, including the identification of optimal piezoelectric and motor-based vibration mechanisms, the demonstration of effective de-icing over 6x6-inch aluminum surfaces. The team achieved its Go/No-Go milestone by exceeding the 25% energy-efficiency improvement target—reaching up to 3,340% under optimized conditions—and later confirmed that motor-driven systems offered superior performance and energy efficiency compared to piezoelectric alternatives. Continued refinement led to the development of amplifier systems on printed circuit boards, improved control and instrumentation hardware, and integration into full-scale heat exchanger (HX) prototypes at both UTS and Copeland facilities. Multiple vibration-mounting studies and frost-growth experiments guided mechanical optimization and noise-mitigation strategies, achieving a 17.5 dB reduction in sound pressure level and verifying robust mechanical performance. Advanced analyses, including modal and harmonic simulations, established a quantitative understanding of vibrational behavior and de-icing efficiency across >1000 cm² systems. The final project phase successfully demonstrated scalable integration within reach-in and chest freezer prototypes, confirmed >25% efficiency improvements in large-area systems, and completed a comprehensive business model and scale-up strategy identifying electric defrost systems as the primary beachhead market. The culmination of this DOE-supported effort establishes micro-vibrational defrosting as a viable, high-efficiency, low-noise, and demand-flexible de-icing technology, paving the way for commercial deployment and broader application in next-generation refrigeration systems.

32 ENERGY CONSERVATION, CONSUMPTION, AND UTILIZATI↗
DOE OSTI2026

Nondestructive Evaluation of Carbon Fiber Reinforced Polymers

The American Society of Mechanical Engineers Boiler and Pressure Vessel Code requires repair and replacement of safety-related piping materials to meet the original Construction Code; however, no construction criteria currently exist for carbon fiber reinforced polymer (CFRP) materials in the nuclear industry. Although nondestructive examination (NDE) techniques for cast and wrought ferritic and austenitic steels are well established, licensees are increasingly deploying novel materials such as CFRP for which assessment of the use of NDE is required, as the inspectability of such materials and the influence of manufacturing processes on inspectability remain insufficiently understood. To address these gaps, Pacific Northwest National Laboratory (PNNL) evaluated the fabrication of several CFRP repair mockups and the effectiveness of NDE methods to support regulatory review of CFRP repairs in nuclear power plant applications. Representative flat-plate mockups containing realistic fabrication defects were manufactured and inspected using manual and automated tap testing, dynamic response spectroscopy (DRS), and ultrasonic testing (UT). The study identified significant fabrication variability, particularly in controlling defect size and epoxy thickness, which strongly influenced defect detectability by NDE methods. Tap testing was effective for shallow defects in thin epoxy configurations but unreliable for thicker repairs and deeper flaws. DRS demonstrated higher sensitivity to dry spots but produced unconfirmed indications for thicker plates, requiring further validation. Conventional UT, particularly at 1.0 MHz, showed the strongest overall capability for detecting a range of defects, although performance degraded with increasing repair thickness and complexity. The results highlight the need to better define critical defect sizes, develop reliable mockup fabrication methods, and validate NDE methods needed to support CFRP repairs.

36 MATERIALS SCIENCE↗
DOE OSTI2026

Evaluation of UKESM aerosol size and composition using ATom measurements indicates missing marine aerosol formation mechanisms

Atmospheric aerosols influence climate through their interactions with radiation and clouds, yet large uncertainties remain in their simulation by global models. This study evaluates the United Kingdom Earth System Model version 1.1 (UKESM1.1) using global-scale aircraft observations from the Atmospheric Tomography (ATom) mission, focusing on aerosol lifecycle processes in the remote marine atmosphere. We assess model performance in simulating aerosol precursor vapours, number size distributions, chemical composition, and environmental conditions. Several process improvements are tested, including sulfuric acid-ammonia nucleation, ammonium nitrate scheme, methanesulfonic acid condensation, and low-temperature isoprene-derived secondary organic aerosol formation. Model biases differ significantly between the upper troposphere (UT) and the marine boundary layer (MBL). In the UT, UKESM1.1 overestimates nucleation and Aitken mode particles while underestimating accumulation mode, indicating insufficient growth. In the MBL, the model overestimates primary aerosols (e.g. seasalt) and precursor gases but underestimates nucleation and Aitken mode particles, even after incorporating updated nucleation and ammonium nitrate scheme. The persistence of low aerosol number concentrations, despite overestimated precursors, suggests missing formation pathways likely involving other species such as iodine, amines, and organic vapours. These limitations result in an unbalanced cloud condensation nuclei budget that over-relies on primary emissions. Sensitivity tests reveal that model outputs are strongly influenced by dimethyl sulfide emissions and vapour condensation schemes. Our results highlight the need for future model development to prioritise mechanistic representation of currently missing aerosol sources, rather than relying on empirical tuning, to improve aerosol-climate interaction estimates.

He, Xu-Cheng [Univ. of Cambridge (United Kingdom);↗
NASA NTRS1969

Solar protons E greater than 100 Mev incident over Antarctica during January- February 1967.

Commencing at 0825 +a -1 UT on January 28, 1967, a large and prolonged increase in the intensity of penetrating charged particles was observed by balloon-borne instruments floating over Byrd Station, Antarctica. (80°S, 120°W). A peak intensity of approximately 50 protons per cm 2 -sec-steradian with E> 100 MeV occurred at about 1230 UT on the 28th. The event was under observation almost continuously over a period of about 100 hours until the intensity decayed below cosmic-ray background on February 1. The initial decay was rapid but, some 40 hours after onset, went over into a slow exponential decay characterized by a 20 hour time-constant. The decay phase of an additional, though considerably less intense, event was observed on February 3 and 4. Presumably both events had their origins in major disturbances on the far side of the sun since nether event has been definitely linked to any feature which existed on the visible disk within an appropriate time interval. Results pertaining to the time-intensity profile and to the energy spectrum for protons E> 100 MeV are presented for the January 29 event. Comparison of the balloon results with neutron-monitor and satellite measurements and with models of interplanetary diffusion has led to some conclusions regarding the role of small-angle scattering by irregularities and by the random walk of magnetic lines of force relative to the mean interplanetary field within the orbit of earth.

Energy spectrum↗
NASA NTRS1971

Correlation between convection electric fields in the nightside magnetosphere and several wave and particle phenomena during two isolated substorms.

Correlation of several magnetoionospheric wave and particle phenomena previously linked observationally to magnetospheric substorms and inferred to involve convection electric fields with whistler measurements of convection activity during two relatively isolated substorms. The events occurred at about 0600 UT on July 15, 1965, and about 0500 UT on Oct. 13, 1965. The correlated phenomena include cross-L inward plasma drifts near midnight within the plasmaphere, diffuse auroral radar echoes observed near the dusk meridian, IPDP micropulsations (intervals of pulsations of diminishing period) in the premidnight sector, apparent contractions and expansions of the plasma sheet at about 20 earth radii in the magnetotail, and Pc 1/Pi 1 micropulsation events near or before midnight. Two new vlf phenomena occurred during the October 13 event - a noise band within the plasmasphere associated with a convecting whistler path, and ?hisslers,' falling-tone auroral-hiss forms repeated at intervals of about 2 sec.

Carpenter, D. L.↗
NASA NTRS1972

Two substorm studies of relations between westward electric fields in the outer plasmasphere, auroral activity, and geomagnetic perturbations

Temporal variations of the westward component of the magnetospheric convection electric field in the outer plasmasphere were compared to auroral activity near L = 7, and to variations in the geomagnetic field at middle and high latitudes. The substorms occurred on July 29, 1965 near 0530 UT and on August 20, 1965 near 0730 UT. The results on westward electric field E(w) were obtained by the whistler method using data from Eights, Antarctica (L is approximately 4). All sky camera records were obtained from Byrd, Antarctica, (L is approximately 7), located within about 1 hour of Eights in magnetic local time. It was found that E(w) within the outer plasmasphere increased rapidly to substorm levels about the time of auroral expansion at nearby longitudes. This behavior is shown to differ from results on E(w) from balloons, which show E(w) reaching enhanced levels prior to the expansion. A close temporal relation was found between the rapid, substorm associated increases in E(w) and a well known type of nightside geomagnetic perturbation. Particularly well defined was the correlation of E(w) rise and a large deviation of the D component at middle latitudes.

Carpenter, D. L.↗
NASA NTRS1974

Plasma waves in the dayside polar cusp. II - Magnetopause and polar magnetosheath

During the outbound pass of Nov. 1, 1968, Ogo 5 sporadically encountered the low-altitude polar cusp at low magnetic latitudes. The spacecraft remained in the cusp beyond six earth radii, and it then traversed the interface region between the magnetospheric cusp and the magnetosheath. Two large scale discontinuities were detected in this sheath-cusp transition region, and several possible interpretations are evaluated here. At 1427 UT, local changes in magnetic field orientation and the variation in ULF magnetic power spectral density were typical of shifts detected at the magnetopause, although the spacecraft did not traverse a true boundary of warm plasma at this point. The second discontinuity, detected at 1456 UT, resembled a collisionless shock, and it was characterized by observations of intense, impulsive VLF electric field bursts and rapid local variations in both total ion flux and differential electron flux. The simplest interpretation is that Ogo 5 had traversed a standing shock within the sheath.

Scarf, F. L.↗
NASA NTRS1974

Heating of the high-latitude thermosphere during magnetically quiet periods

A persistent mid- to high-latitude heating phenomenon is observed in both hemispheres in data from the Ogo 6 quadrupole mass spectrometer. The phenomenon is evidenced by an increase in N2 density (indicative of a thermospheric temperature rise) and a depletion in helium (indicating an upwelling of air). The composition changes maximize near 0900 and 2100 UT, appear to corotate with the local magnetic pole, and are larger near equinox than near the summer solstice. The variation in latitude of the peak in the winter helium density (as a function of UT) is a specific manifestation of this general heating phenomenon.

Reber, C. A.↗
NASA NTRS1976

VLF-emissions from ring current electrons. An interpretation of the band of missing emissions

VLF-emissions associated with the enhancement of ring current electrons during magnetic storms and substorms which were detected by the equatorially orbiting S-A satellite (Explorer 45) are described. The emissions observed near the geomagnetic equator consist of essentially two frequency regimes, i.e., one above the electron gyrofrequency, f sub H at the equator and the other below f sub H. This is indicated as a part of the wide-band data obtained during the main phase of the December 17, 1971 magnetic storm. The upper figure is the ac-magnetic field data measured by the search-coil magnetometer with the upper cutoff of 3kHz and the lower figure is the ac-electric field data obtained by the electric field sensor with the upper cutoff of 10kHz. These figures show the time sequence of the observed emissions along the inbound orbit (No. 101) of the satellite as f sub H changes approximately from 3 kHz at 20 UT to 6 kHz at 21 UT. The emissions above f sub H are electrostatic mode, which peak near the frequencies of (n + 1/2) f sub H where n is positive integer, and sometimes emissions up to n = 10 are observed. The emissions below f sub H are whistler mode, which have a conspicuous gap along exactly half electron gyrofrequency, f sub H/2.

Maeda, K.↗
NASA NTRS1976

Skylab ATM/S-056 X-ray event analyzer: Instrument description, parameter determination, and analysis example (15 June 1973 1B/M3 flare)

The Skylab ATM/S-056 X-Ray Event Analyzer, part of an X-ray telescope experiment, is described. The techniques employed in the analysis of its data to determine electron temperatures and emission measures are reviewed. The analysis of a sample event - the 15 June 1973 1B/M3 flare - is performed. Comparison of the X-Ray Event Analyzer data with that of the SolRad 9 observations indicates that the X-Ray Event Analyzer accurately monitored the sun's 2.5 to 7.25 A X-ray emission and to a lesser extent the 6.1 to 20 A emission. A mean average peak temperature of 15 million K at 1,412 UT and a mean average peak electron density (assuming a flare volume of 10 to the 13 power cu km) of 27 million/cu mm at 1,416 to 1,417 UT are deduced for the event. The X-Ray Event Analyzer data, having a 2.5 s time resolution, should be invaluable in comparisons with other high-time resolution data (e.g., radio bursts).

Wilson, R. M.↗
NASA NTRS1976

Comment on 'Kp dependence on sectors, by I. B. McDiarmid and E. E. Budzinski

A suggestion by McDiarmid and Budzinski that an annual variation of geomagnetic activity can explain a sector polarity asymmetry is shown not to be necessary. The correct explanation is that the Kp-index exhibits systematic errors that enhance the UT variation during Toward polarity and decrease the UT variation during Away polarity.

Svalgaard, L.↗
NASA NTRS1978

Multiple-satellite studies of magnetospheric substorms - Distinction between polar magnetic substorms and convection-driven negative bays

Two types of prolonged auroral zone magnetic bay activity are studied. The first manifests frequent substorm expansions and the second (a convection bay) shows weak and infrequent substorm onset signatures during intense auroral zone bays. Data are obtained by multiple satellite recordings during a 5-hour interval of persistent auroral zone activity. The results are discussed in terms of: magnetic activity on the ground, solar wind and tail lobe conditions, onset and recovery of the 1122 UT substorm, plasma sheet variations during the convection bay, reappearance of substorm signatures in the tail of about 1613 UT, and magnetic field observations at synchronous orbit.

Pytte, T.↗
NASA NTRS1979

Global model of longitude/UT variations in thermospheric composition and temperature based on mass spectrometer data

Measurements of N2, O, He, and Ar densities from neutral gas mass spectrometers on four satellites and inferred O2 and H densities from an ion mass spectrometer have been combined to produce a model of longitude/UT variations in thermospheric neutral composition and temperature. The longitude/UT model is an extension of the mass spectrometer-incoherent scatter thermospheric model (Hedin et al., 1977) and uses spherical harmonic terms dependent on geographic latitude, longitude, and UT. The combined longitude and UT variations reflect the influence of the geomagnetic field but indicate that the variations may not simply be represented in magnetic coordinates.

Hedin, A. E.↗
NASA NTRS1978

Shuttle Orbiter Uplink Text and Graphics System

This paper presents the definition of requirements for and current design of the Shuttle Orbiter Uplink Text and Graphics System (UT&GS). Beginning in early 1981, the UT&GS will support Shuttle flights by providing the capability of transmitting single-frame imagery from the ground to the orbiting Shuttle vehicle. Such imagery is in the form of maps, text, diagrams, or photographs, and is outputted on the Orbiter as a paper hard copy. Four modes of operation will be provided to minimize the time required to transmit less than full-resolution imagery. This paper discusses the considerations and complications leading to the four modes and associated resolution requirements. The paper also presents the design of the CCD array ground scanner and airborne CRT hardcopier.

Hoover, A. A.↗
NASA NTRS1980

Further evidence of solar oscillations with a period of 160 minutes

Observations made at the Crimean Astrophysical Observatory and the Stanford Solar Observatory during 1979 provide evidence of the existence of oscillations of the sun with a period near 160 minutes. The new observations showed the same period with a phase of maximum expansion as predicted from earlier data; for 1979 the time of maximum expansion of the center of the solar disk was found to be 01:55 UT for the Crimean observatories and 01:58 UT for Stanford with a phase uncertainty of plus or minus 15 minutes. In addition, a new regression line can be found which yields a period of 160.01 minutes or a drift in phase of 31.5 minutes per year in an analysis at exactly 160 minutes. The continued agreement in phase (and amplitude) between the two observatories for four years, as well as the fact that the period of oscillations determined differs from exactly one-ninth of a day, supports the interpretation that solar oscillations are indeed being observed.

Scherrer, P. H.↗
NASA NTRS1981

On the complex state of the interplanetary medium of 28-29 July 1977

Observations of plasma and magnetic field variations in the near-Earth solar wind are discussed. Both a corotating stream and a driven shock are present. The driver gas seems to be enveloped in the rising speed phase of this stream; this appearance is attributed to a convoluted surface separating the two plasma domains. The magnetic field in the post shock flow (0030-1230 UT of July 29) has a large and geoeffective southward component at times; the energy coupling coefficient reaches approximately 5.4 x 10 to the 19th power ergs/s. In the driver gas (1230 UT of July 29 to 0110 of July 30) the magnetic field is dominantly northward. The density and dynamic pressure decrease by almost two orders of magnitude (100 to 2 cm/3) from just behind the interplanetary shock to approximately 3 hours into the driver gas flow. The dominant magnetic field variation in the driver gas is modeled by a cloud-like structure. Significant plasma parameter variations within the driver gas are attributed to structure in the parent solar mass ejection event and to interplanetary kinematics.

King, J. H.↗
NASA NTRS1981

Modification of silicon carbide fibers for use in SiC/Ti composites

The degradation of silicon carbide fibers during exposure to conditions typical of composite fabrication was investigated. The tensile strength of pristine fibers and fibers sputtered with thin metal coatings were determined before and after treatment at 870 C for one hour in vacuum. Each fiber strength distribution was related by an analytical procedure to a projected composite ultimate tensile strength (PC UTS). The results indicate that a thin aluminum diffusion barrier can yield a 150 percent increase in PC UTS over the baseline SiC/Ti system.

Landis, H. S.↗